Product Features and History Applications and Markets Perfect Harmony Topology Integrated Medium Voltage System System

Issues Perfect Harmony Photos ProToPS Control Drive Tool

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PRODUCT FEATURES
400 to 90,000 HP Low Harmonic Input Near Utility Power Factor Higher Overall System Efficiency Motor Friendly Output Enhanced Availability Lower Installed Cost Improved Control

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PRODUCT RANGE
400 to 90,000 HP 400 400 400 1,000 1,000 400 4,000 to to to to to to to 3,000 HP 9,000 HP 11,000 HP 20,000 HP 90,000 HP 9,000 HP 90,000 HP @ @ @ @ @ 2,300 VAC 3,300 VAC 4,160 VAC 7,200 VAC 13.8 KV* Air Cooled Liquid Cooled

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PRODUCT HISTORY
Product Introduction Generation2: Options Program Increased Output Voltage to 6.6 KV (690V cells) UL/CSA Generation3 Harmony CE Mark Mechanical Cell Bypass Next Gen. Control with fast Cell Bypass Increased Maximum HP to 19,000 HP (9H cells) HVE Purchases ASI and ARH 1500 Perfect Harmony Units Sold 1994 (Dec.) 1996 1996 1996 1998 1999 1999 2000 2000 2000 2002

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APPLICATIONS & MARKETS

Wide Range of Industries Served
Electric Utility Oil and Gas Water and Wastewater Chemical Paper Cement Mining Rubber Plastics HVAC Testing Marine Metals

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APPLICATIONS & MARKETS

Wide Range of Applications Experience
Variable Torque Pumps Fans Compressors Constant Torque Banbury Mixers Pellitizers and Extruders Kilns and Sag Mills Pulverizers Main Paper Machine Drive

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PERFECT HARMONY TOPOLOGY

Power Cell Schematic

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PERFECT HARMONY TOPOLOGY

Typical Power Schematic of a Perfect Harmony Drive

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PERFECT HARMONY TOPOLOGY

4160 Volt Drive

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PERFECT HARMONY TOPOLOGY

A 4160 Volt Supply can be Assembled from 630/690 Volt Sources

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PERFECT HARMONY TOPOLOGY

6000 Volt Drive

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PERFECT HARMONY TOPOLOGY

66007200 Volt Drive

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SYSTEM ISSUES

Input Harmonics - Robicon Perfect Harmony Drive

1000 HP VFD, 1100 KVA 5.75% Impedance Source

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SYSTEM ISSUES

Output Waveforms @ 60 HZ and 30 HZ

Wave Forms Remain High Quality at Lower Speeds Due to Multi-level PWM Output

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SYSTEM ISSUES

Output Harmonics Robicon Perfect Harmony Series @ 30 HZ, Full Load

Other MV Drives can Generate Up to 30% Per Unit Torque Pulsation

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SYSTEM ISSUES

Perfect Harmony Concept Fully Integrated at Robicon not Your Plant Floor

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PERFECT HARMONY PHOTOS

Air Cooled, 4160 V, 1000 HP
Cell Enclosure Panel Door Open Easy Access Small Footprint

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PERFECT HARMONY PHOTOS

Air Cooled, 4160 V, 1000 HP
Cell Enclosure Open for Cell Access Control Panel Swings Out for Access to Left Cells Withdrawable Cells

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PERFECT HARMONY PHOTOS

Air Cooled, 4160 V, 1000 HP
Transformer Enclosure Direct Drive Blower 380/460/575V Panel Motor Monitors Terminal Area

Transformer

Customer Interface Area

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PERFECT HARMONY PHOTOS

WCI Complete System IP 52 Enclosure
5,000 HP 30,000 HP 4160 V 13.8 KV

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PERFECT HARMONY PHOTOS

WCI Power Cubicle and Power Cell

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CONTROL DRIVE TOOL

Features
Provides Windows-Based Graphical User Interface Drive Tool Runs on PCs Has Full Functionality Same Menu Structure as Keypad Interface

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CONTROL DRIVE TOOL

Menu Structure Window

Graphics Window

Drive Status Window

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CONTROL DRIVE TOOL

Edit a Parameter

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CONTROL DRIVE TOOL

Open Loop Sensorless Vector Control

Motor-mounted Encoder NOT Required Duplicates Two Quadrant DC Operation Provides Precision Speed/Torque Control Fast Dynamic Response Low Speed/High Torque Capability

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CONTROL DRIVE TOOL

Multiple Language Support
All Display Text (parameters and help) are Stored in a Separate Excel File Creating Additional Language Displays is as Simple as Translating the File Operator Can Select from Multiple Languages English (standard) Local Language - ASCI Text

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CONTROL DRIVE TOOL

Auto Tuning
Provides Motor Information to Optimize Control Two Stage Process: Stage 1: Stator Resistance, Leakage Inductance Stage 2: Motor No-Load Current, Inertia

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CONTROL DRIVE TOOL

Power Monitoring
Can Determine and Display Information About Input Waveform and Drive Output
Input Display Parameters Input Voltage Input Voltage Harmonics (one at a time) Input Current Input Current Harmonics (one at a time) Input PF Input Power (kW) Input Reactive Power (kVAR) Input kW-Hr Input Phase Sequence Loss of Phase Low Voltage Transformer Overload Input Display Parameters Output Power (kW) kW-Hr Output Current - RMS Output Voltage - RMS VFD Efficiency Motor Torque Motor Speed (RPM) Motor Slip (%) Drive Output Frequency (Hz) Magnetizing Current Torque Current Motor Flux

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SUMMARY
Exceeds IEEE 519 Harmonic Requirements Near Unity Power Factor Motor-friendly Output Reduced Installed Cost and Size Enhanced Availability High System Efficiency Advanced Control and Communication

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