Canalis Rising main KSR busbar trunking for multi-storey buildings

Selection guide

Canalis rising main busbar trunking

cuts installation costs in multi-storey buildings
The Canalis KSR rising main busbar trunking system launched by Telemecanique enables electrical distribution to be rapidly installed in multi-storey buildings of all types, including office blocks, hotels, hospitals and car parks. Canalis KSR improves safety, cuts installation time and reduces the overall cost of installing distribution systems.

Fire barriers at each floor

Canalis KSR incorporates a solid fire barrier at each floor, giving a minimum of two hours fire protection. This minimises the risk of fire spreading in multi-storey buildings where vertical ducting can provide a path for fumes, smoke and fire. Canalis KSR meets the most stringent interpretation of the Building Regulations for fire safety. Rated at 400-800A, Canalis KSR is the first rising main busbar trunking to use aluminium conductors as standard. The system is lighter and easier to handle on site than conventional copper busbar trunking, allowing fast installation.

At around half the weight of traditional copper conductor based busbar trunking, Canalis KSR can be fitted in many installations by one person. Its lightness means it needs fewer mechanical fixings, making it even faster to install. Fast installation allows contractors to meet the extremely short deadlines that are becoming increasingly common in todays building market. Canalis KSR busbar sections are linked by joint kits bolted in place, complete with an expansion joint that ensures a secure, safe and easy-tomake connection. Silver-to-silver contacts provide excellent conductivity at all joints.

This simple connection method makes it easier to install the distribution system safely, first time. Canalis KSR is one of the safest rising main busbar trunking systems available. Interlocks on the tap-off units prevent live loads being connected or disconnected. The busbar sections are finger-safe to IP2X, even when no tap-off units are fitted. All of which means that tap-off units can be safely connected to a live system if this is unavoidable.

KSR is suitable for many applications

Canalis KSR is designed for medium power distribution with high tap-off density in multi-storey office blocks and commercial and industrial buildings. The range is available in 3 ratings: 400A, 630A and 800A. The standard IP54 degree of protection makes KSR suitable for many locations. This is achieved by the addition of dust and damp proof blanking plates on the tap-off outlets and joints. Connection is via tap-off units. These units, from 25 to 400A, can be safely removed while the busbar trunking is live because they feature mechanical and electrical interlocks as standard. KSR riser can also be fitted with any other products from the established Canalis KSA busbar trunking range.

KSR rising main is a specific version of KSA busbar trunking for energy distribution to each floor of a multi-storey building. KSR retains all the construction principles of KSA trunking for horizontal distribution, in particular:
I

Aluminium conducting bars are equipped with bi-metal silver copper laminate saddles fitted at the points of contact in the joints and tap-off outlets The jointing block with spring-loaded contacts, locked by 1/4-turn fastening (this block, which also absorbs the expansion of the conductors, eliminates any mechanical stress at the fire barrier) Tap-off outlets with automatic closing shutters Degree of protection is IP54

Canalis KSR (400A to 800A) Description

Medium power busbar trunking

A E

G G

Canalis KSR (400A to 800A) Description

Medium power busbar trunking

Product description Page 6-7

Product selection Page 19

A B C D E F G

Riser distribution lengths

A B C D E F G
5

Page 8

Connection components, feed units and end covers

Page 19 - 21

Page 9

Fixings

Page 20

Page 10

Tap-off units

Page 22 - 23

Page 11

Accessories

Page 20

Page 12

Feeder lengths

Page 20

Page 13

Components for changing direction

Page 21

Canalis KSR (400A to 800A) Description

Medium power busbar trunking

A
2

Riser distribution lengths

The KSR length is equal to the height between 2 floors (floor-to-floor), ranging from 2900 to 4840mm (standard length and made to measure fire barrier components). They are equipped with: I 3 or 4 tap-off outlets, always positioned at the same height with respect to the centre line of the lower floor slab
I

1 fire barrier, placed at the level of passage through the floor slab, eliminating any risk of fire propagation from one floor to another via the trunking. The fire barrier, which has been tested by the laboratory of the University of Gand (Belgium) conforms to the requirements of standard ISO834. According to report 7296, the following results were obtained:
I I I

Thermal insulation : 120 minutes Flame resistance : 120 minutes Stability : 120 minutes

Straight distribution lengths

Straight lengths are designed to carry current and feed loads with low or medium power. The straight lengths form the structure of the run. They comprise:
1

A casing of galvanised sheet steel which is crimped closed This casing, shaped and ribbed by rolling, provides excellent resistance to bending and twisting. Two casing widths cover the whole range:
I I

75mm wide sheet steel with RAL 7032 grey finish for 400A rating 113mm wide sheet steel with RAL 7032 grey finish for 630 and 800A ratings

4 live conductors of the same cross-section:

I

Aluminium fitted with bi-metal silver-plated copper/aluminium laminate riders electrically welded to junctions and tap-off positions for 400 to 800A ratings. The lamination is a patented process by which the copper and aluminium molecules are fused together under extreme pressure

6
3

Fibreglass reinforced polyester isolators at 250mm intervals. These hold the conductors securely within the casing A special protected earth (PE) conductor of the same type as the live conductors with a cross-section 1/2 of the phase cross-section. It is connected to the casing at each junction Tap-off outlets on the front face of the trunking at 500mm intervals. They are connected to the isolators to form a block, holding the bars. They have a shuttered outlet which is opened and closed automatically when connectors or tap-off units are plugged in, or removed A mechanical and electrical jointing device Electrical connection is via a block with spring and silver graphite contacts. This block absorbs the differential conductor/casing expansion of each length equally. It simultaneously connects all the live conductors, ensures continuity of the protective earth conductor and its connection with the casing. The electrical connection is made by a 1/4 screw turn for each conductor

Canalis KSR (400A to 800A) Description

Medium power busbar trunking

Fire barrier lengths

450

To enable to pass from floor to floor of a multi-story building. Fire resistance of the barriers is 2 hours (A120) conforming to ISO834
I

Riser support fire barrier length The first floor is a combined base support length for the complete riser including the fire barrier. This is a standard length 1150m.

57 55 215 13 103 290

700

Made to measure fire barrier length Subsequent floor fire barriers are made to measure lengths to alter the length of a run between floor to floor heights. These components are manufactured from 900mm to 2300mm in multiples of 5mm. They do not have tap-off outlets.

450

L = 900 - 2300

450 - 1850

Canalis KSR (400A to 800A) Description

Medium power busbar trunking

Connection components, feed units and end covers

To feed a KSR riser run by cables, or directly from a distribution panel.

I Supply cable
The feed can be from one end (end feed) or along a run (centre feed). They can be connected by aluminium or copper cables fitted with suitable cable lugs. There is an undrilled aluminium gland plate which will accept cable glands. This plate can be replaced by a plate fitted with 1-3 cable clamps depending on the rating (to be ordered separately)

A End feed units B Centre feed unit

For bottom or top connection Through run type (1 cable feeds the right and left sections) It is mounted along the run, between 2 straight lengths

I Direct supply from switchboard

Using a connection unit with spreader bars mounted at the end of a horizontal run carried out using lengths with or without additional tap-off outlets

C Flange feed unit

Fitted with splayed bars and a mounting plate. It is used for connection to a distribution panel. It can be mounted at either end of a component

I KV-KSR connector
The KV-KSR connector is fitted with a KV end length at one end and a KSA end length at the other. Due to its flexible design, it ensures direct connection from a feed run to a distribution run and reduces any risk caused by alignment faults

End cover

The end cover protects and isolates the ends of the conductors. It is mounted on the last length. Two products cover the entire KSR range: 400 and 800A.

D B

A C
8

Canalis KSR (400A to 800A) Description

Medium power busbar trunking

Fixings
Used to fix the riser run to the structure of the building, directly or via an adjustable universal guide.

I Bottom support for riser

Equips the fire barrier first joint at the bottom of the rising main. Angle wall brackets are fixed to the wall by standard fixings (supplied by others). This unit supports the complete rising main (for design guide see page 14)

I Universal Guide
This bracket maintains the trunking in position at each floor. Two adjustable fixing straps are supplied to give a 30mm depth adjustment from the supporting wall.

Canalis KSR (400A to 800A) Description

Medium power busbar trunking

Tap-off units BS88 fuse links

Tap-offs are provided by KSR tap-off units, either :
I I I

Switch fuse and Fuse switch tap-offs 32A to 400A fuses 100 to 400A moulded case circuit breaker Standard KSA units with isolators and fuse carriers for 25 to 160A fuses

These fused tap-off units are designed to protect the tap-off by means of fuses (not supplied). They can be fitted with carriers for the following fuses:
I I

32 to 160A fused on-load tap-off unit, switch fuse on-load tap-off unit 250 to 400A fused off-load tap-off unit, fuse switch on-load tap-off unit

Tap-off units for Merlin Gerin circuit breaker

These units are designed to take Merlin Gerin Compact NS circuit breakers: I 100 to 400A rating I Version N, H or L I With or without residual differential device I With rotary switch For other types of circuit breaker, please consult your regional sales office.

Standard KSA units

These units can only be mounted on trunking which is installed horizontally on edge. To make installation easier, it is performed in two stages:
I

The unit is hooked onto the trunking, then automatically located in front of the tap-off outlet by moving it sideways The fixing brackets are then locked and the mobile power block plugged in, using an internal device

Used for instant connection of loads or secondary runs (for example, for low power distribution). The connectors and tap-off units conform to installation standards and regulations whatever type of neutral point connection is used (TT, IT, TNS or TNC).
I I I I I

They can be removed and moved whilst live, with no load The tap-off outlets are opened and closed automatically when units are plugged in or removed With the cover open, no live part can be accessed. Degree of protection IP2X Connectors and tap-off units are made in two versions Protected version, degree of protection IP54, suitable for most industrial and commercial applications

Tap-off units with isolator for modular equipment

All standard KSA tap-off units are available to be fitted to the KSR busbar riser products. A selection guide for the KSA range is available upon request. Please contact Tel: 0870 608 8 608.

10

Canalis KSR (400A to 800 A) Description

Medium power busbar trunking

Accessories
To achieve the degree of protection, IP54, the following accessories are fitted to the riser.

Vertical and flat installation

1 2

Each tap-off outlet not being used, should be fitted with a sealed tap-off blanking plate Each junction between components should be fitted with a jointing sleeve to maintain the IP54 projection Various devices, for lead sealing in particular, can be used to complete the equipment of the KSR rising main.

11

Canalis KSR (400 to 800A) Description

Medium power busbar trunking

Feeder lengths (with or without tap-off outlets)

These lengths, without tap-off outlets are used as feeders, running horizontally (generally in the basement or in the utilities ducting) between the switchboard and the bottom of the distribution rising main. Any complementary lengths required for this horizontal run (elbows, special lengths, fire barriers) can be selected for the KSA components from the Canalis Busbar Trunking and Power Applications catalogue available upon request. Please contact 0870 608 8 608.

12

Canalis KSR (400 to 800A) Description

Medium power busbar trunking

Components for changing direction

I

Edgewise elbow
One model for each size of casing for turning to left or right

Flat elbow
Two models for each size of casing (one ascending, one descending). Flat and edgewise elbows can be manufactured upon request, with made to measure connection lengths, with multiple angles, with built-in fire barrier, etc. for the KSA components from the Canalis Busbar Trunking and Power Applications catalogue available upon request. Please contact 0870 608 8 608.

Edgewise tee and cross

For vertical branches on the main

13

Canalis KSR (400 to 800A) Design guide

Medium power busbar trunking

Information required to design a KSR riser system

I I I I

The types of load and their characteristics and floor locations The power source and its characteristics and location The structure of the premises (availability of fixing points for trunking) Any influences external to the installation site. (ambient temperature, dust, water, etc)

Distribution run layout

The siting of rising main depends on the position of the loads, the location of the general power supply and the availability of fixing points. A single supported KSR riser run can serve up to 12 floors (60 metres).

Selection of the trunking according to the rated operating current Ib

k1 = average demand coefficient Ib = total current x k1 Total current = sum of currents drawn by the loads on a run
Applications Lighting, heating k1 1 Rated operating current Ib 0...100 A 100...160 A Distribution 2 or 3 loads 4 or 5 loads 6...9 loads 10...40 loads 40 or more 0.9 0.8 0.7 0.6 0.5 160...250 A 315...400 A 400...500 A 500...630 A 630...800 A Selected trunking KSG-10 KSG-16 KSG-25 KSG-40 KSG-50 KSG-63 KSG-80 4 tap-offs per floor
Basement

Permissible current Iz according to the ambient temperature

(at the installation site)
The nominal current Inc of the trunking is specified for an average daily ambient temperature of 35C (and a maximum of 40C). Depending on the actual temperature, an uprating or derating coefficient (f1) may be applied to the nominal current Inc : see the characteristics on page 17.

Checking the voltage drop

The voltage drop in Canalis KS is given in V/100m/A in the characteristics table on page 17.

Polarity selection
3L + N + PE (IT-TT-TNS)

3L + PE (IT-TT-TNS)

3-pole distribution + N + PE (IT-TT-TNS) GKSA-GGD4GG trunking 3-pole + N + PE tap-offs possible, type 3-pole + PE or 3-pole + N + PE

3L + N + PE (IT-TT-TNS)

3-pole distribution + PEN (TNC) GKSA-GGED4GG trunking 3-pole + PEN tap-offs possible, type 3-pole + PEN (TNC) or 3-pole + N + PE (TNS).

3L + PE (IT-TT-TNS)

14

Canalis KSR (400 to 800A) Design guide

Medium power busbar trunking

Protecting the trunking against overloads

(1)

To enable it to be extended, prefabricated busbar trunking is generally protected to its nominal current Inc (or to its permissible current Iz if the K1 coefficient is applied according to the ambient temperature).

Protection using fuses

I I

Calculate the standard nominal current In of the fuse so that : In Inc k1 Select the circuit breaker setting current Ir so that : Ib Ir Inc

Note: Protecting trunking using a circuit breaker makes it possible to use the trunking at full capacity.

Protection using a circuit breaker

I

Select the circuit breaker setting current Ir so that : Ib Ir Inc

Note: Protecting trunking using a circuit breaker makes it possible to use the trunking at full capacity.

Electrodynamic protection against short-circuit currents

The electrodynamic withstand of the trunking should be taken into account when selecting a protective device (permissible rated peak current).
I I

Determine the 3-phase short-circuit current, prospective lcc 3 (KA) at the start of the Canalis KSR Check the current limitation curve of the selected protective device, that this limits the peak current (kA) to a value below the permissible rated peak current of the KSR trunking. Limited current Canalis current

Protection using a Merlin Gerin Compact circuit breaker

The circuit breaker/Canalis co-ordination table below gives the maximum short-circuit current for which the KSR trunking is protected, according to the type of circuit breaker. Prospective Icc 3, max (Ka rms) voltage 380/415V.

Canalis KSR : rating (A) Type of Merlin Gerin circuit breaker

(1)

100 NS100 N H L NS160 N H L NS250 N H L NS400 N H L NS630 N H L C801 N H L C1001 N H L 25 25 25 20 20 20

160

250

400

500

630

800

36 70 70 36 55 55 36 70 150 45 45 45 45 70 150 45 70 150 45 70 150 40 45 70 150 50 40 55 50 50 50 50 80

(1) By calculation or using graphs, pre-calculated tables, etc. Note: To obtain details of the Merlin Gerin circuit breaker range, please refer to the circuit breaker brochure available by phone from 0870 608 8 608 15

Canalis KSR (400 to 800A) Design guide

Medium power busbar trunking

Selection of IP degree of protection

External influences are taken into consideration when siting the installation. The IP54 degree of protection of Canalis KSR means that it is suitable for installation in most industrial and commercial locations. Especially for locations or sites which may be subject to water splashes in any direction, the degree of protection is achieved by installing sealed tap-off blanking plates and sealed jointing sleeves. (See page 20).

Changing levels in horizontal distribution

The trunking is mounted vertically, the degree of protection at a junction is IP54. This is achieved by fitting a standard sealed jointing sleeve at each junction.

Tap-off units
The complete range of tap-off units for KSR are IP54 dust and damp proof range, for very dusty or damp environments.

KSEGG = IP54

Mounting position
230

21

120 - 150

Selecting the power supply

I I

A cable feed unit can be mounted at either end of a run, bottom or top 500 and 800A feed unit

Two types depending on position:

I I

Bottom (right hand) mounting (fig. A) Top (left hand) mounting (fig. B)
A

All types of neutral system. Connected by means of cable lugs. Switchboard feed may be connected via cable or busbar interconnector.

16

Canalis KSR (400 to 800A) Characteristics (1)

Medium power busbar trunking

General characteristics
Type of trunking Number of conductors Nominal rated current INC to 35 C
0

(1)

KSA-40 4 A Ui Ue F V V Hz 400 660 660 50/60

KSA-63 4 630 660 660 50/60

KSA-80 4 800 660 660 50/60

Rated insulated voltage Rated operating voltage Rated frequency

Conforming to IEC 158-1

Fault loop characteristics

Type of trunking Between live conductors Average resistance of loop (thermal stabilisation temp. 01) Rb1phph phN phPEN Average resistance of loop (short-circuit conventional temp.)
(1)

KSA-40

KSA-63

KSA-80

m/m m/m m/m m/m m/m m/m m/m m/m m/m

0.38 0.38 0.2613 0.45 0.45 0.3113 0.252 0.2915 0.2115

0.202 0.202 0.1409 0.239 0.239 0.169 0.154 0.197 0.1433

0.122 0.122 0.0929 0.144 0.144 0.1101 0.1475 0.1895 0.1395

Rb2phph phN phN

Average reactance loop

Xbphph phN phPEN

Between live conductor and PE Average resistance of loop (thermal stabilisation temp. 01) Average resistance of loop (1) (short-circuit conventional temp.) Average reactance loop Rb1phPE m/m m/m m/m 0.304 0.167 0.128

Rb2phPE

0.365

0.201

0.153

XbphPE

0.303

0.225

0.226

(1) Conforming to international standard IEC 439-2 and European standard EN 60439.2

17

Canalis KSR (100 to 800A) Characteristics (1)

Medium power busbar trunking

Conductor characteristics
Type of trunking Live conductors (per conductor) GE resistance, cold state (ambient temperature 20C) R1 average resistance at/nc (ambient temperature 35C) X1 average resistance at/nc and at rated frequency (Hz) Protective conductors Average resistance, cold state (ambient temperature 35C) m/m 0.105 0.061 0.061
Rboph(1)

KSA-40

KSA-63

KSA-80

m/m

0.142

0.074

0.045

Rb1ph(1)

m/m m/m

0.190

0.101

0.061

Xbph(1)

0.112

0.070

0.071

Other characteristics
Type of trunking Short-circuit withstand capacity Maximum thermal limit 12 t ph or N PE PEN Permissible rated peak current Degree of protection IP54 Voltage drop With accessories. Ipk kA kA kA kA 354x106 354x106 500x10
6

KSA-40

KSA-63

KSA-80

1225x106 1225x106 2000x10 67.5x106

6

1758x106 1225x106 2500x106 78.7x106

49.2x106

Composite voltage drop, hot state, expressed in V/100 m/A for 3 phase 50Hz current, with load distributed along the run. Where the load is concentrated at the end of a feed run, the voltage drops are twice the values indicated in the table. Cos f=1.0 V/100 m/A 0.01645 Cos f=0.9 V/100 m/A 0.01904 Cos f=0.8 V/100 m/A 0.01898 Cos f=0.7 V/100 m/A 0.01844 0.00875 0.01051 0.01063 0.01045 0.00528 0.00743 0.00792 0.00805

For a power factor For a power factor For a power factor For a power factor Destination of permissible current Iz for a busbar trunking system, according to ambient temperature Average ambient temperature C Factor f1

Derating or uprating factor to be applied to the rated current of the trunking where the average daily ambient temperature is other than 35C 15 1.11 20 1.08 25 1.06 30 1.03 35 1.00 40 0.97 45 0.94 50 0.91 55 0.87

(1) Conforming to international standard IEC 439-2 and European standard EN 60439.2

18

Canalis KSR (400 to 800A) References

Rising main busbar

Floor distribution lengths

Rating A Length no. of tap-off outlets Catalogue number 3Ph (front face) +N+PE or 3Ph+PEN 3 4 3 4 3 4 KSA40VD420 KSA40VD425 KSA63VD420 KSA63VD425 KSA80VD420 KSA80VD425 Weight kg

400

2000 2500

16 20 24 30 28 35

630

2000 2500

800

2000 2500

Additional fire barrier lengths

Rating A Length (L) 900-2300(1) 900-2300 900-2300
(1)

Length of top part 450 450 450

Length of part on measurement Y= 450...1850 450...1850 450...1850

Catalogue number 3Ph +N+PE or 3Ph+PEN KSA40EF4B KSA63EF4B KSA80EF4B

Weight kg Min. Max. 8 12 14 20 30 35

Fire barrier

450

400 630 800

900 - 2300

Y= 450 - 1850
(1)

End feed unit cable connector and end cover

Description Rating A Connection Type/Max cross section Lugs/ 2x300mm2 (M12 screws) Catalogue number 3Ph +N+PE or 3Ph+PEN KSA50AB452 Weight kg

Bottom end feed 400 unit by cables Bottom end feed 800 (630) unit by cables End cover 400 800 (630)

22.000

Lugs/ 3x300mm2 (M12 screws)

KSA80AB452 KSB50FA2 KSB80FA2

36.200 0.440 0.510

Riser base support length (bracket) including a fire barrier

Rating A Length Total supportable height 60m (12 floors) 60m (12 floors) Catalogue number 3Ph +N+PE or 3Ph+PEN KSA50VA412 KSA80VA412
(2)

Weight kg

400 630 and 800

1150 1150

20 30
Fire barrier

(2)

(1) When ordering, state the required length in mm (in multiples of 5 mm) after the reference. Example : KSA-40EF4B L = 1250 mm. (2) Order 1 KSA00ZA1 per riser base support length

19

Canalis KSR (400 to 800A) References

Rising main busbar

Fixings vertical riser

Description Rating A Maximum height m Catalogue number 3Ph +N+PE or 3Ph+PEN KSA00ZA1 KSA00ZA1 KSA00ZA1 KSA80ZM52 Weight kg

Riser base support wall bracket

(used with Riser support length)

400 630 800

50 50 50

8.200 8.200 8.200

Riser guiding bracket

(1bracket per floor) with depth adjustment bracket

All

IP54 - dust and damp proof accessories

Description Rating A Connection Type/Max cross section Catalogue number 3Ph +N+PE or 3Ph+PEN KSE50YA2 KSE80YA2 KSE50YF2 KSE80YF2 KSE80YB2 KSA80YB3 Weight kg

Junction sleeve

400 630/800

2.250 2.600 2.280 2.600 0.080 0.080

End cover sleeve

400 630/800

Tap-off outlet shutter Sealing device

400/630/800 All

Feeder straight lengths manufactured to required length

Without tap-off outlets for horizontal runs Rating A 500 (400) 800 (630) Length mm 500 to 1995 500 to 1995 Reference KSA-50ES4A KSA-80ES4A
(1)

Weight kg 15.000 19.600

(1)

Straight lengths for switchboard interconnection

Without tap-off outlets for horizontal runs Rating A 400 Length mm 2500 2500 500 2500 2500 630 2500 2500 800 2500 2500 Reference KSA-40EA450 KSA-40EA430 KSA-50EA450 KSA-50EA430 KSA-63EA450 KSA-63EA430 KSA-80EA450 KSA-80EA430 Weight kg 40.300 24.200 48.800 29.300 62.500 37.500 80.000 48.000

(1) When ordering, state the required length in mm (in multiples of 5mm) after the reference. Example: KSA-80ES4A L=1250mm.

Fixing device horizontal feeder lengths (order in multiples of 10)

Description Rating A Mounting Type/Max cross section Reference Weight kg

Bracket

500 (400) 800 (630)

KSA-50EZ3 KSA-80EZ3

0.330 0.400

20

Canalis KSR (400 to 800A) References

Rising main busbar

Connection components and feed units

Description Rating A Connection Type/Max cross section Lugs 1 x 300mm2

(2)

Mounting

Unit reference

Weight kg

Switched end feed 500 unit by cables bottom isolator

Bottom

KSA50AB452SW

30.00

KSA-50AB452

Switched end feed 800 unit by cables bottom End feed unit by cables top End feed unit by cables top Centre feed unit 500 (400) 800 (630) Flange feed unit 500 (400) 800 (630) 800 (630) 500 (400) isolator

Lugs 2 x 300mm2 OR Lugs 3 x 240mm2 Lugs/2 x 300mm2 M12 screws Lugs/3 x 300mm2 M12 screws Lugs/2 x 300 mm2 (M12 screw) Lugs/3 x 300 mm2 (M12 screw) Bars (M12 screw) Bars (4 x M10 screw)

Bottom

KSA80AB452SW

65.00

Top

KSA50AB462

22.00

Top

KSA80AB462

36.20

Along the run Along the run Bottom or top Bottom or top Bottom or top Bottom or top

KSA-50BT402 KSA-80BT402 KSA-50ER4 KSA-80ER4 KV0-50ER41001 KV0-80ER41001

39.000 40.000 4.100 6.150 23.800 43.000

KV-KS connector

500 (400) 800 (630)

KV0-50ER41001

Components for changing direction

Description Rating A

(2)

Mounting Type/Max cross section Edgewise Flat upwards

(1)

Unit reference

Weight kg

Elbows

500 (400)

KSA-50LC40 KSA-50LP41
(1)

9.860 10.000 10.000 15.000 13.700 13.700 15.000 18.240 16.500 20.000

Flat downwards 800 (630) Edgewise Flat upwards

(1)

KSA-50LP42 KSA-80LC40 KSA-80LP41 KSA-80LP42 KSA-50TC40 KSA-80TC40 KSA-50XC40 KSA-80XC40

KSAGGLP41

Flat downwards (1) Tee 500 (400) 800 (630) Cross 500 (400) 800 (630) (1) IP54 achieved with sealing accessories. See page 20 Edgewise Edgewise Edgewise Edgewise

(2) Other run components IP54 as standard, common to versions of 3L+N+PE and 3L+PEN straight lengths.

21

Canalis KSR (400 to 800A) References

Medium power busbar trunking

Tap-off units, switchfuse and fuseswitch

Rating A AC 22/23 Fuse size Connection mm2 Continuous (1) rating of device A 32 63 100 125 160 250 315 400 BS88 BS88 BS88 BS88 BS88 BS88 BS88 BS88
(2)

Reference

Reference

Weight kg

10 35 70 150 240 240 240 240

32 63 90 100 120 200 250 250

KSE-03ST41 KSE-06ST41 KSE-10ST41 KSE-12ST41 KSE-16ST41 KSE-25ST41 KSE-31ST41 KSE-40ST41

Twinbreak Switchfuse Twinbreak Switchfuse Twinbreak Switchfuse Twinbreak Switchfuse Twinbreak Switchfuse Fupact Fuseswitch Fupact Fuseswitch Fupact Fuseswitch

9.0 10.5 10.5 11.0 11.0 26.0 26.5 26.5

(2)

(2)

(2)

(2)

(2)

(2)

(2)

(1) In 350C ambient. (2) BS 88 fuse links not provided.

22

Canalis KSR (400 to 800A) References

Medium power busbar trunking

Tap-off units for Merlin Gerin Compact NS fixed circuit breaker complete
Fully assembled fitted with N frame MCCB and door interlocked rotary handle
Number of conductors Scheme
(1)

3L + N + PE TT TNS TT TNS

Trunking Tap-off

Tap-off scheme

Rating A KSE-16DB411SP3 25 63 100 125 160 200 250 400

Type of circuit breaker fitted NS100N/TM25D NS100N/TM63D NS100N/TM100D NS100N/TM125D NS160N/TM160D NS250N/TM200D NS250N/TM250D NS400N/STR23SE

Reference

Weight kg

KSE16DB411SP1 KSE16DB411SP2 KSE16DB411SP3 KSE16DB411SP4 KSE16DB411SP5 KSE25DB411SP1 KSE25DB411SP2 KSE40DB411SP3

12.6 12.9 12.9 12.9 13.1 15.8 15.8 19.5

Empty tap-off units for Merlin Gerin Compact NS fixed circuit breaker
Standard extendable rotary handle (not included)
Rating A Type of circuit breaker Reference Weight kg

100 160 250 400

NS100 (either) N,H,L NS160 (either) N,H,L NS250 (either) N,H,L NS400 (either) N,H,L

(1)

KSE16DB411 KSE16DB411 KSE25DB411 KSE40DB411

(2)

11.0 11.0 13.5 13.5

(1)

(2)

(1)

(2)

(1)

(3)

(1) Selection of moulded case circuit breaker, please refer to the Merlin Gerin circuit breaker brochure available from 0870 608 8 608 KSE-16DB411 (2) A standard extended rotary handle part No. 29338 needs to be fitted with the MCCB. (3) A standard extended rotary handle Part No. 32598 needs to be fitted with the MCCB.

23

Canalis KSR (400 to 800A) References

Medium power busbar trunking

Trunking riser lengths 400, 600 and 800A KSA-40VDGGG, KSA-63VDGGG, KSA-80VDGGG
a

250

250

146

Rating A
500 500

a 75 113

400/500 630/800

2000

2500 500

500

500

24

Canalis KSR (400 to 800A) References

Medium power busbar trunking

Trunking feeder lengths 400, 500, 630 and 800A KSA-40EDGGG, KSA-50EDGGG, KSA-63EDGGG, KSA-80EDGGG

750

1000

1000

1000

1000

250

250

1000

1000

1000

1000

750

5000

146

Rating A 400/500

a 75 113

630/800

Fire barrier lengths 400, 600, 800A

450 450

L = 900 - 2300 Y= 450 - 1850 57 55 215 13 103 290 700

120 - 150

Straight lengths manufactured to required length KSA-GGES4A

Rating A 400/500 a 75 113

(1)

630/800

(1) Minimum 500. Maximum 1995

25

Canalis KSR (400 to 800A) Dimensions (mm)

Medium power busbar trunking

Feed units for 400 and 800A trunking - KSA-GGBT402, KSA-GGAB4G2 KSA-GGBT402
A1 A

KSA-GGAB4G2
D1 D

Rating A

A1

400/500
B B-20

290 390

235 316

510 556

630/800 Cable outlet

170

11

11

300

660 1000

177

C-20 C

Rating A

D1

400/500 630/800 Cable outlet

600 680

770 850

406 556

230 310

175 236

300 300

150 190

KSA-50AB402SW
344

127 89

KSA-80AB402SW
409

147 91

450 928 400 770

11
1058 900

450

11

400

388 433

259 331
650 695 299 429

Flange feeder unit 250 KSA-50ER4

220 170

KSA-80ER4 290

260 210

290 340 370 14 315 338

290 340 370

11 40

37

143 N 80 80 80

20

166 N 80 80 80

40 72

16

26

Canalis KSR (400 to 800A) Dimensions (mm)

Medium power busbar trunking

End covers KSA-50ER4, KSA-80ER4

20

KV-KS connector KV0-GGGER41001

146
2000
Rating A 500 800 a 75 113

Elbows, tee and cross for 400 to 800A trunking KSA-GGLP41 KSA-GGLC40
N 146 290

KSA-GGLP42
N

290 N 290

290

290

a 290

KSA-GGTC40
N 146

KSA-GGXC40
N
Rating A a 75 113

146
400/500 630/800

290

290 580

a 290 580 a 290 580

27

290

290

290

Canalis KSR (400 to 800A) Dimensions (mm)

Medium power busbar trunking

Fixing brackets KSA-80ZM52

KSA-50EZ3
40 50 50 36

KSA-80EZ3
40 50 50 36
152 30

230

176

115
21

30

8x14

120-150

Sealing and joining kits KSE-50YA2 KSE-80YA2

190 105 200 140

Tap-off blanking plate KSE-80YB2

155 a
Rating A 100/250 40/500 a 70 90 125

323

95 323

630 and 800

Dust and damp proof tap-off units with/without isolator for modular equipment KSE-05DAG KSE-10DAG

270

395

50 113* 183

7.5 modules (140 x 47) 195

7.5 modules (140 x 47)

190

100 40

70

52

28

176
8x14

Canalis KSR (400 to 800A) Dimensions (mm)

Medium power busbar trunking

Dust and damp proof tap-off units for Merlin Gerin circuit breakers KSE-16DBG11GG KSE-25DBG11GG KSE-40DBG11GG

147

197

207

257

275

325

163 163 368 15 15 18 368 163 368

465 590

780

Dust and damp proof tap-off units for fused switch disconnector KSE-03ST41 KSE-06ST41 KSE-12ST41 KSE-10ST41 KSE-16ST41
51 147 50 51 147 50 51 147 50

KSE-25ST41 KSE-31ST41 KSE-40ST41

46 232 50

271

10

271

10

271

10

421

10

306

406

456 606

29

Canalis KSR (400 to 800A) Riser system

Medium power busbar trunking

4 tap-off outlets floor to floor 3500mm to 4900mm

450

Fire barrier Second floor

250

500 Floor to floor height 3500 - 4900

Feeder busbar

500

2500

Guide bracket

500

450

Riser suppor bracket Fire barrier First floor

1150

250

500

Feeder busbar

2000 500

3500

Guide bracket

End feeder box

505

Ground floor

30

Canalis KSR (400 to 800A) Riser system

Medium power busbar trunking

3 tap-off outlets floor to floor 2900mm to 3495mm

450

Fire barrier Second floor

250

500 Floor to floor height 2900 - 3495

Feeder busbar

500

2000

Guide bracket

450

Riser suppor bracket Fire barrier First floor

1150

250

500

Feeder busbar

2000 500

3500

Guide bracket

End feeder box

505

Ground floor

31

Nationwide support on one number call the Customer Information Centre on

0870 608 8 608

Fax 0870 608 8 606
Schneider Electrics local support
Schneider Electric is committed to supporting its customers at every stage of a project. Our 180 sales engineers, the largest dedicated sales force in the UK electrical industry, operate from 4 customer support centres. Our sales engineers are skilled at assessing individual requirements and combined with the expert support of our product specialists, will develop the most effective and economical answer taking relevant regulations and standards fully into account. To access the expertise of the Schneider Electric group, please call 0870 608 8 608. Each customer support centre includes facilities for demonstrations and training, and presentation rooms fully equipped with audio visual and video, providing excellent meeting facilities.

Merlin Gerin is a world leader in the manufacture and supply of high, medium and low voltage products for the distribution, protection, control and management of electrical systems. Its quality products, solutions and services are focused on the needs of both the commercial and industrial sectors.

Modicon is a world leader in high technology programmable controllers (PLCs) and motion control systems used in industrial automation. Its international catalogue includes PLCs, numerical controllers, terminals, software, multiple fieldbus and ethernet communication networks, and human machine interfaces (HMI).

Square D is a total quality organisation and its business is to put electricity to work productively and effectively, protecting people, buildings and equipment. Its low voltage electrical distribution equipment, systems and services are used extensively in residential and commercial applications.

Telemecanique is a UK market leader and world expert in industrial control and automation. It provides complete solutions, with its range of components, programmable logic controllers, variable speed drives and communications software. In addition, it offers power distribution through prefabricated busbar trunking.

Local customer support centres

Scotland Schneider Electric Ltd Unit 11000 Academy Business Park Gower Street Glasgow G51 1PR
webmasterGB@schneider.co.uk

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Regional product showrooms

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CAN 5226 JUN 2002