02 Consumables

Section Two
Consumables
Hyundai Electrodes 68
Cigweld Electrodes 73
Metrode Electrodes 76
Austarc Electrodes 78
ETC Electrodes 80
Kobelco Electrodes 82
Tungsten Electrodes 82
Gouging Rods 83
Gullco Ceramic Backing 84
Hyundai TIG Wire 86
Assorted TIG Wire 87
Fluxes 89
Mild Steel TIG Wire 90
Aluminium TIG Wire 91
Stainless Steel TIG Wire 92
Hyundai Flux Cored Products 93
Hyundai Flux Cored &
Solid Wire Products 94
Mild Steel MIG Wire 94
Aluminium MIG Wire 95
Stainless Steel MIG Wire 96
Specialised MIG Wire 98
Submerged Arc Welding 101
65
SECTION TWO – CONSUMABLES
PART NUMBER SIZE mm PACKET SIZE CARTON AWS SPEC PAGE NUMBER
KG WEIGHT KG
CELLULOSE
611132 Ferrocraft 11 2.5 5 15 E6011 74
EHY601026 2.6 5 20 E6010 69
EHY601032 3.2 5 20 E6010 69
611133 Ferrocraft 11 3.2 5 15 E6011 74
EHY601040 4.0 5 20 E6010 69
611134 Ferrocraft 11 4.0 5 15 E6011 74
Ci-SOFT FLOW
ECISOFT 25 2.5 5 15 ENi-CL 76
ECISOFT 32 3.2 5.5 17.4 ENi-CL 76
ECISOFT 40 4.0 5.8 17.4 ENi-CL 76
GENERAL PURPOSE
12P20 Austarc 12P 2.0 2.5 12.5 E6013 78
13S20 Austarc 13S 2.0 2.5 12.5 E6013 78
611182 Satincraft 13 2.5 5 15 E6013 73
SP1225 Speedex 12 2.5 5 15 E6013 73
12P25 Austarc 12P 2.5 2.5 12.5 E6013 78
13S25 Austarc 13S 2.5 2.5 12.5 E6013 78
48E25 2.5 2.5 12.5 E6013 80
EHY601326 2.6 5 20 E6013 68
RB2626 2.6 5 20 E6013 81
611183 Satincraft 13 3.2 5 15 E6013 73
SP1232 Speedex 12 3.2 5 15 E6013 73
EHY601332 3.2 5 20 E6013 68
12P32 Austarc 12P 3.2 5 15 E6013 78
13S32 Austarc 13S 3.2 5 15 E6013 78
48E32 3.2 5 15 E6013 80
RB2632 3.2 5 20 E6013 81
611184 Satincraft 13 4.0 5 15 E6013 73
EHY601340 4.0 5 20 E6013 68
12P40 Austarc 12P 4.0 5 15 E6013 78
13S40 Austarc 13S 4.0 5 15 E6013 78
48E40 4.0 5 15 E6013 80
RB2640 4.0 5 20 E6013 81
12P50 Austarc 12P 5.0 5 15 E6013 78
13S50 Austarc 13S 5.0 5 15 E6013 78
RB2650 5.0 5 20 E6013 81
HARD SURFACING
EMET75025 2.5 3.9 11.7 EFe 5-B 77
EHY700B32 3.2 5 20 70
EMET95032 3.2 4.5 13.5 EFe 5-B 77
EMET75032 3.2 4.2 12.6 EFe 5-B 77
EHY700B40 4.0 5 20 70
EMET95040 4.0 4.6 13.8 EFe 5-B 77
EMET75040 4.0 4.4 13.2 EFe 5-B 77
IRON POWDER
611252 Ferrocraft 22 2.5 4 15 E7024 75
611253 Ferrocraft 22 3.2 5 15 E7024 75
611254 Ferrocraft 22 4.0 5 15 E7024 75
LOW HYDROGEN
611342 Ferrocraft 61 2.5 5 15 E7018 75
AUST7725 Austarc 77 2.5 2.5 12.5 E7018-1 79
16TC25 Austarc 16TC 2.5 2.5 12.5 E7016 H8 79
77LH25 2.5 2.2 11 E7018-1 80
PH3725 2.5 4.5 13.5 E7016 H8 81
EHY701626 2.6 5 20 E7016 68
LB52U26 2.6 5 20 E7016 82
611343 Ferrocraft 61 3.2 5 15 E7018 75
AUST7732 Austarc 77 3.2 5 15 E7018-1 79
66
PART NUMBER SIZE mm PACKET SIZE CARTON AWS SPEC PAGE NUMBER
KG WEIGHT KG
16TC32 Austarc 16TC 3.2 5 15 E7016 H8 79
EHY701632 3.2 5 20 E7016 68
77LH32 3.2 5 15 E7018-1 80
PH3732 3.2 4.5 13.5 E7016 H8 81
LB52U32 3.2 5 20 E7016 82
611344 Ferrocraft 61 4.0 5 15 E7018 75
AUST7740 Austarc 77 4.0 5 15 E7018-1 79
16TC40 Austarc 16TC 4.0 5 15 E7016 H8 79
EHY701640 4.0 5 20 E7016 68
77LH40 4.0 5 15 E7018-1 80
PH3740 4.0 4.5 13.5 E7016 H8 81
LB52U40 4.0 5 20 E7016 82
611345 Ferrocraft 61 5.0 5 15 E7018 75
AUST7750 Austarc 77 5.0 5 15 E7018-1 79
16TC50 Austarc 16TC 5.0 5 15 E7016 H8 79
16TC60 Austarc 16TC 6.0 5 15 E7016 H8 79
MEDIUM IRON POWDER
611242 Ferrocraft 21 2.5 5 15 E7014 74
611243 Ferrocraft 21 3.2 5 15 E7014 74
611244 Ferrocraft 21 4.0 5 15 E7014 74
SNCI CAST IRON
EHYSNCI26 2.6 4.8 10 ENI-CI 69
304 STAINLESS STEEL 308L
EHY30826 2.6 2.5 10 E308L-16 71
EHY30832 3.2 2.5 10 E308L-16 71
EHY30840 4.0 2.5 10 E308L-16 71
STAINLESS STEEL 316L
EHY31620 2.0 2.5 10 E316L-16 70
EHY31626 2.6 2.5 10 E316L-16 70
EHY31632 3.2 2.5 10 E316L-16 70
EHY31640 4.0 2.5 10 E316L-16 70
STAINLESS TO MILD STEEL 309L
EHY30926 2.6 2.5 10 E309L-16 71
EHY30932 3.2 2.5 10 E309L-16 71
EHY30940 4.0 2.5 10 E309L-16 71
WELD ALL
EHY31226 2.6 2.5 10 E312L16 72
EHY31232 3.2 2.5 10 E312L16 72
EHY31240 4.0 2.5 10 E312L16 72 67
HYUNDAI ELECTRODES
S-6013.LF GENERAL PURPOSE

PN: EHY601326 (2.6mm) Packet Size: 5kg

PN: EHY601332 (3.2mm) Carton Weight: 20kg
PN: EHY601340 (4.0mm) AWS Spec: E6013
Description and Applications
S-6013.LF can be used for welding of machinery, vehicles and light structural steels,
and surface dressing of heavy steel structures.
Characteristics on usage
S-6013.LF is a low fume, high titania type electrode of which fume generation is
about 20% less than conventional high titania type electrodes and whose usability is
excellent in all position welding. S-6013.LF is suitable for welding of light structural
steels because of its stable arc, shallow penetration and smooth welding bead.
Notes on usage
• Dry the electrodes at 70-100*C (158-212*F) for 30-60 minutes before use.
• Pay attention not to exceed the range of proper currents.
Welding position Current
F, HV, VU, OH AC or DC±
Typical Chemical Composition of all weld metal (%)
C Si Mn P S
.05 .23 .35 .022 .017
Typical Mechanical Properties of all weld metal
Y.S T.S EL. Temp. CVN-Impact Value
N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) ˚C (˚F) J (ft . lbs)
439 (63,700) 488 (70,900) 26.8 0 (32) 67 (50)
Approval
KR, ABS, LR, BV, DNV, GL, NK, CWB
Sizes Available and Recommended Currents (Amp.)
Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)
Length mm (in) 350 (14) 350 (14) 400 (16) – 450 (18)
F 50~95 80~130 120~180
V-up, OH 45~90 60~120 100~160
S-7016.H LOW HYDROGEN
S-7016.H can be used for welding of high tensile steel, such as bridges, buildings,
shipbuilding, high pressure vessels and rolling stock.
• Soft stable arc
• Smooth appearance
• No undercut formation
• Good fluidity and removability of slag
• Good mechanical properties
• Excellent crack resistance and X-ray performance
Notes on Usage
• Dry the electrodes at 300~350˚C (572~662˚F) for 60 minutes before use.
• Adopt back step method or strike the arc on a small steel plate prepared for this
particular purpose to prevent blow hole at the arc starting.
• Use wind screen against strong wind.
Welding Position Current
F, HV, VU, OH AC or DC±
C Si Mn P S
.07 .55 1.13 .017 .011
N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) ˚C (˚F) J (ft . lbs)
490 (71,100) 600 (87,100) 30.3 -29 (-20) 80 (59)
Approval
KR, ABS, LR, BV, DNV, GL, NK
Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)
Length mm (in) 350 (14) 350 (400) 400 (16)
F 50~85 90~130 130~180
V-up, OH 50~80 80~120 110~170
68
HYUNDAI ELECTRODES
S-6010.D CELLULOSE

S-6010.D can be used for welding of pipes, storage tanks, pressure vessels, cast
steel repairs, machines and heavy construction works.
S-6010.D is a high cellulose type electrode for welding in all positions including
vertical-down using DC (+).
S-6010.D exhibits deep penetration and fast freezing.
Notes on usage
• Pay attention not to use currents exceeding the recommended currents.
• As this electrode is prone to absorb moisture, store it with care.
VU, VD DC+
C Si Mn P S
.10 .17 .42 .015 .017
N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) ˚C (˚F) J (ft. lbs)
447 (64,900) 517 (75,000) 32.3 -29 (-20) 62 (46)
Approval
KR, ABS, LR, BV, DNV, GL, NK, CWB
Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)
Length mm (in) 300 (12) 350 (14) 350 (14)
F 50~75 70~110 110~155
V-up, OH 40~70 55~105 90~140
S-NCI CAST IRON
PN: EHYSNCI26 (2.6mm) Packet Size: 2.5kg
PN: EHYSNCI32 (3.2mm) Carton Weight: 10kg
PN: EHYSNCI40 (4.0mm) AWS Spec: ENI-CI
S-NCI can be used for repairing cast iron and joining of various kinds of cast iron
products such as cylinder covers, motor beds, casings and gears. Repairing of
meehanite, alloy and malleable cast iron.
S-NCI is a graphite type coated electrode, depositing nickel weld metal. Hardening
of heat affected zone is small and machining of the welds is comparatively easy.
Therefore it is suitable for welding alloy cast iron of poor weldability, malleable cast
iron and hydraulically pressured parts as well as common cast iron.
Notes on usage
• Chip off base metal completely at the repairing part.
• There is a possibility that cracks spread or makes holes at both ends of repairing part.
• Keep the weld metal length less than 50mm (2 inch) to disperse welding heat.
Adopt back stepping stone or symmetry method by turns.
• Hot peen in every pass.
• The preheat temperatures vary in accordance with the size, kind and shape of the
base metal. 150˚C (302˚F) is appropriate in general.
F, HV AC or DC+
C Si Mn P S Fe Ni
1.38 .79 .36 .004 .003 0.58 98.3
Preheat & Interpass Temp. ˚C (˚F) Hardness (HRB)
– 77.6
Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)
Length mm (in) 300 (12) 350 (14) 350 (14)
F 58~80 80~130 110~160
69
HYUNDAI ELECTRODES
S-700B.B HARD SURFACING

PN: EHY700B32 (3.2mm) Packet Size: 5kg

PN: EHY700B40 (4.0mm) Carton Weight: 20kg
For soil abrasion. Hardfacing of cutting knives and casings.
S-700B.B is an electrode depositing weld metal of martensite which is harder than
that of S-600B.B. This electrode, all-weld metal of very hard martensite structure
containing small quantity of austenite structure. Machining is impossible “as welded”.
It is mostly suitable for soil abrasion.
Notes on usage
• Preheat at 150˚C (302˚F) or more than in general.
• Postheat at about 600˚C (1112˚F), if possible.
• In case of multi-layer build-up welding or welding base metal of hardening
property, underlay with low hydrogen type carbon steel electrodes.
• Dry the electrodes at 350~400˚C (662~752˚F) for 60 minutes before use.
• As this electrode is prone to absorb moisture, store it with care.
F, HV AC or DC+
C Si Mn P S Cr Mo
.56 1.26 1.67 .029 .011 4.06 1.84
Preheat & Interpass Postheat Heat Treatment Hardness
Temp ˚C (˚F) (HB)
150 (302˚F) – – 540
300 (572˚F) – – 500
600 (1112˚F) – – 450
Size mm (in) 3.2 (1/8) 4.0 (5/32)
Length mm (in) 350 (14) 400 (16)
F 90~140 140~190
S-316L.16N STAINLESS STEEL
PN: EHY31620 (2.0mm) Packet Size: 2.5kg
PN: EHY31626 (2.6mm) Carton Wt: 10kg
PN: EHY31632 (3.2mm) AWS Spec: E316L-16
PN: EHY31640 (4.0mm)
Welding of extra-low carbon 18%Cr-12%Ni-2%Mo (316L stainless steel)
S-316L.16N is a lime-titania type electrode provided with a good usability and
weldability. As the all-weld metal has an austenite structure containing proper quantity
of ferrite, crack resistibility is good. It has an excellent resistibility to inter-crystalline
corrosion in the as-welded condition since carbon content is less and intergranular
corrosion resistibility is superior to that of S-316.16N, and as it contains Mo.,
resistance to heat is also good.
Notes on usage
• Weaving width should be within two and a half times of electrode’s diameter.
• Remove all oil and dust from the groove.
• Dry the electrodes at 350˚C (662˚F) for 60 minutes before use.
F, HV, VU, OH AC or DC+
C Si Mn P S Cr Ni Mo
.02 .73 1.33 .029 .016 19.4 11.7 2.4
T.S EL.
N/mm2 (lbs/in2) (%)
557 (80,900) 45.2
Approval
KR, ABS, LR, BV, DNV, NK, CWB
Size mm (in) 2.0(5/64) 2.6(3/32) 3.2 (1/8) 4.0 (5/32)
Length mm (in) 300(12) 300(12) 350 (14) 350 (14)
F 25~55 50~85 70~115 95~150
V-up, OH 20~50 45~80 65~110 85~135
70
HYUNDAI ELECTRODES
S-309L.16 STAINLESS/ MILD STEEL

Welding of 22% Cr-12%Ni steel. Welding of dissimilar metals and build-up welding of
stainless steel on carbon steel or low alloy steel.
S-309L.16 is a lime-titania type electrode and its usability is excellent. As the all-weld
metal contains extra low carbon and high content of delta ferrite, its corrosion and
heat resistability are also good. S-309L.17 has a high moisture resistance and good
porosity resistability.
Notes on usage
• In case of clad steel welding, pay attention to the degree of penetration into the
base plate.
• Keep the arc as short as possible, the electrodes away from moisture and stored
with care.
C Si Mn P S Cr Ni
.02 .76 1.3 .023 .019 22.9 12.7
T.S EL.
N/mm2 (lbs/in2) (%)
563 (81,800) 43.0
Approval
KR, ABS, LR, BV, DNV, NK, GL, CWB
Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)
Length mm (in) 300 (12) 350 (14) 350 (14)
F 50~85 70~115 95~150
V-up, OH 45~80 65~110 85~135
S-308L.16N FOR 304 STAINLESS STEEL
Welding of extra-low carbon 18%Cr-8%Ni steel.
S-308L.16N is a lime-titania type electrode for extra-low carbon 18%Cr-8%Ni steel
with good usability. It is quite efficient because its burn-off rate and deposition rate
are higher because comparatively high amperage can be used. S-308L.17 has a high
moisture resistance and good porosity resistability.
Notes on usage
• It is mostly effective to proceed with welding, keeping the arc as short as possible
in flat position.
• Remove all oil and dust from the groove.
• Dry the electrode at 350˚C (662˚F) for 60 minutes before use.
C Si Mn P S Cr Ni
.02 .67 .87 .03 .018 19.2 10.0
T.S EL.
N/mm2 (lbs/in2) (%)
561 (81,500) 44.0
Approval
KR, ABS, LR, DNV, NK, BV, CWB
Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)
Length mm (in) 300 (12) 350 (14) 350 (14)
F 50~85 70~115 95~145
V-up, OH 45~80 65~110 85~135
71
HYUNDAI ELECTRODES
S-312.16 WELD ALL


PN: EHY31240 (4.0mm) AWS Spec: E312L16
S-312.16 is a lime-titania type electrode, has an excellent usability and weldability.
Chemical composition of all-weld metal is 29%Cr-9%Ni. Owing to the austenite
structure containing large contents of ferrite, S-312.16 has good crack resistability.
Excellent buffer effect against outer stress
Bond welding of dissimilar metals such as stainless steel, carbon steel and low alloy
steel. Welding of stainless steel clad. Under laying of the build-up welding of high
alloyed tool steel and hardfacing.
Notes on usage
• Preheat the base metal at over 200˚C (392˚F) to prevent cracking in welding of
high alloyed steel, having good harden-ability such as tool steel.
• Keep the current as low as possible and length as short as possible.
C Si Mn P S Cr Ni
.11 .49 1.41 .021 .013 29.5 9.5
T.S EL.
N/mm2 (lbs/in2) (%)
803 (116,600) 22.0
Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)
Length mm (in) 300 (12) 350 (14) 350 (14)
F 50~85 70~115 95~150
V-up, OH 45~80 65~110 85~135
72
CIGWELD ELECTRODES
SATINCRAFT 13 – GENERAL PURPOSE

PN: 611182 (2.5mm) Packet Size: 5kg
PN: 611183 (3.2mm) Carton Weight: 15kg
PN: 611184 (4.0mm) AWS Spec: E6013
Flat, horizontal-vertical, vertical-up and overhead – you can weld in any position with
Satincraft 13. That’s the beauty of Australia’s most popular G.P. electrode.
Applications include the general workshop, field and structural welding of mild or
galvanized steel components such as pipes, tanks, frames, fences and gates etc
Operating with either AC (min 45 O.C.V.) or DC current, Satincraft 13 produces
smooth professional mitre fillet welds in all positions (except vertical-down) with very
low spatter levels, positive re-strike (hot or cold) and self releasing slag. Satincraft 13
is particularly recommended for the lap and fillet welding of thin walled galvanized
and mild steels where the low spatter levels and excellent edge wetting produce
superior results.
Notes on usage
General Purpose, Rutile Type Electrode
Smooth Mitre Fillet Welds with Low Spatter
Outstanding Operator Appeal
BLUE flux colour for instant I.D.
Versatile – All Positional Capabilities
F, HV, H, VU, OH AC or DC
C Si Mn
.07 .5 .6
Y.S T.S EL. CVN-Impact Value
460 MPa 520 MPa 28% 60 J av @ 0˚C
Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32)
Length mm (in) 300(12) 380(15) 380(15)
F 55~90 90~135 135~180
SPEEDEX 12 – General Purpose

PN: SP1225 (2.5mm) Packet Size: 5kg
PN: SP1232 (3.2mm) Carton Weight: 15kg
AWS Spec: E6013
Speedex 12 is a user friendly E4112/E6013 electrode, for fillet welding in all positions
including vertical down. Ideal for welding of thin steel. Excellent for misaligned joints.
Suitable for welding mild steel, sheet metal, galvanized iron, wrought iron, RHS tubing.
Uses include tanks, gates, trailers, ornamental iron work, back yard projects, frames etc.
Speedex 12 produces a quiet smooth arc with low spatter loss. Quick freezing, self
detaching slag.
Notes on usage
For use on welding machines with a 45 O.C.V. rating or greater.
F, H, VU, OH, HV, VD AC or DC
C Si Mn
.07 .3 .45
430MPa 490MPa 29% 80 J av @ 0˚C
Size mm (in) 2.5 (3/32) 3.2 (1/8)
Length mm (in) 300 (12) 380 (15)
F 55~80 90~130
73
CIGWELD ELECTRODES
FERROCRAFT 11 – Cellulose

PN: 611134 (4.0mm) AWS Spec: E6011
Ferrocraft 11 is a cellulose suitable for high penetration welding applications using
both AC and DC power sources. A small iron powder addition to the Ferrocraft 11
flux coating gives it improved arc stability and smoother arc transfer. Ferrocraft 11 is
recommended for root pass welding where the ‘stovepipe’ or ‘flick’ techniques can
be used to achieve full root penetration. Typical applications include the root, hot, fill
and capping pass welding of pipelines, pressure vessels, storage tanks, workshop
and field constructions.
The deep penetration and fast freezing weld metal of Ferrocraft 11 make it ideal for
the all positional (including vertical up/down and overhead) root pass welding of full
penetration joints.
Notes on usage
Cellulose Pipe Welding Electrode
All Positional, AC / DC Capabilities
High Penetration, Root Pass Applications
White flux colour for easy I.D.
F, H, HV, VU, VD, OH AC or DC
C Si Mn S P
.12 .1 .47 .007 .011
415MPa 500MPa 28% 90 J av @ -20˚C
Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32)
Length mm (in) 300(12) 380(15) 380(15)
F 65~85 95~125 130~160
FERROCRAFT 21 – Medium Iron Powder
PN: 611244 (4.0mm) AWS Spec: E7014
Ferrocraft 21 is a popular rutile type, medium iron powder electrode developed and
manufactured in Australia by Cigweld. It produces good radiographic quality, a self
releasing slag and improved “grade 2” (min 47J av @ 20˚C) impact properties and
is suitable for workshop or ‘on site’ repair, maintenance and fabrication welding jobs
where the iron powder addition gives improved usability over conventional E4112
rutile type electrodes. It is the ideal vertical-down fillet welding electrode for thinner
steel sections using “touch welding” techniques. It produces a controllable fast
freezing slag with outstanding slag lift and minimum undercut.
It offers many features including smooth stable AC/DC running on low O.C.V. welding
machines, excellent fillet shapes in all welding positions (including vertical-down/up
and overhead) and a higher electrode efficiency of 110%.
Notes on usage
Rutile Type, Medium Iron Powder Electrode Easy Striking - Hot or Cold
Excellent Operator Appeal Ideal for Vertical down Fillet Welding
Versatile – All Position Capabilities Reliable Impact Toughness to -20˚C
F, H, HV, VU, VD, OH AC or DC
(Not recommended for out of position, i.e. vertical or overhead welding applications)
C Si Mn
.06 .30 .65
430 MPa 500MPa 30% 90J av @ -20˚C
Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32)
Length mm (in) 300(12) 380(15) 380(15)
F 55~100 95~140 140~195
74
CIGWELD ELECTRODES
FERROCRAFT 22 – High Iron Powder

PN: 611254 (4.0mm) AWS Spec: E7024
Ferrocraft 22 is a rutile type high iron powder electrode for the higher productivity fillet
and butt welding of mild steel in all downhand (flat and horizontal – vertical) positions.
It is recommended for high production welding where large standing fillet welds
are required. It is the ideal electrode for heavy structural welding applications such
as tanks, frames, girders and beams, ship structures and rolling stock and general
fabrication in the workshop or on-site.
Slag lift and “side wall” wash at weld toes are superb and welding speeds are
approximately double those of conventional electrodes of equal size and length.
Notes on usage
Rutile Type High Iron Powder Electrode
High Productivity Fillet and Butt Welding in All Downhand Positions
Self Releasing Slag
F, HV AC or DC
C Si Mn
.05 .25 .75
440MPa 512MPa 25% 60J av @ 0˚C
Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32)
Length mm (in) 350(14) 380(15) 450(18)
F 85~120 130~170 185~235
FERROCRAFT 61 – Low Hydrogen
PN: 611344 (4.0mm) AWS Spec: E7018
PN: 611345 (5.0mm)
Ferrocraft 61 is the latest smooth running, user friendly hydrogen controlled electrode
from CIGWELD. Giving improved side wall wash and reduced undercut at weld
toes and produces very low spatter levels for an electrode of its type. Improved arc
characteristics and stability on low Open Circuit Voltage welding machines (≥55
O.C.V.) ensure Ferrocraft 61 has the high operator appeal Welders demand from
today’s manual arc electrodes.
Fillet weld shape is excellent and exhibits a true mitre to slightly convex profile.
Ferrocraft 61 is specifically designed for all positional (especially vertical-up) fillet
and butt welding applications on heavier steel sections under high restraint such as
machinery parts, pressure vessels, mining equipment, pipework, ship construction
and all maintenance and repair work; on site, in the workshop or on the land.
Notes on usage
Basic Coated, Hydrogen Controlled E4818/ E7018 Type Electrode
Superb AC/DC Operator Appeal
Excellent Out-of-Position Welding
Reliable Impact Properties to -30˚C and BATCH NUMBER Identification
F, HV, H, VU, VD, OH AC or DC
C Si Mn S P
.06 .45 1.45 .01 .012
450MPa 545MPa 29% 160 J av @ -20˚C
Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32) 5.0(3/16)
Length mm (in) 350(14) 380(15) 380(15) 450(18)
F 65~100 95~150 145~220 195~270
75
METRODE ELECTRODES
Ci-SOFT FLOW
Packet Size Carton weight AWS Spec.

PN: ECISOFT25 (2.5mm) 5.0kg 15.0kg ENi-CI
CI soft flow Ni is a nickel electrode giving low strength deposits for welding cast irons.
Used for welding and repair of standard grades of grey cast irons and malleable cast
irons to give low strength deposits which can be readily machined even in thin layers.
The resistence to hardening of diluted weld metal can be useful for buttering prior to
filling with more economic CI special cast NiFe. Also suitable for joining these cast
irons to steels, monels, copper, etc, where high strength is not required.
Typical components are general engineering castings, including machine bases,
engine blocks, gear housings, etc, operating under low stresses. Good refining action
to give maximum resistance to cracking and freedom from porosity.
Notes on usage
Special basic graphite flux (no barium compounds) on pure nickel core wire.
Welding Positions
F, HV, H, VU, VD, OH
Current
AC or DC
Typical chemical composition (%)
C Mn Si S P Cu Ni Fe AC
0.5 1.5 0.1 0.01 0.01 0.1 96 1.5 0.01
Typical mechanical properties of all-weld metal
T.S. EL Hardness
250–300 N/mm2 5–10% 140–160 HV 40
Dimensions
Size mm (in) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32)
Length mm 300 350 350
F 60–80 70–110 90–150
76
METRODE ELECTRODES
METHARD 950 (66HRc) HARD SURFACING

Packet Size Carton weight
PN: EMET95032 (3.2mm) 4.5kg 13.5kg
PN: EMET95040 (4.0mm) 4.6kg 13.8kg
A premium chromium complex carbide deposit for use in highly abrasive conditions,
this electrode gives a high carbon, high chromium deposit with complex carbides to
produce very high hardness and resistance to extreme abrasion, high temperature
stability and some corrosion resistance.
Moisture resistant coating giving freedom from porosity. Rutile metal powder type
made on pure carbon core wire.
Welding Positions
F, HV
Current
AC or DC
Typical chemical composition (%)
C Mn Si Cr Mo Nb V W
4 1.2 1 34 3
Dimensions
Size mm 3.2 4.0
Length mm 380 380
METHARD 750TS (Toolcord/craft) HARD SURFACING
Packet Size Carton weight
PN: EMET75025 (2.5mm) 3.9kg 11.7kg
PN: EMET75032 (3.2mm) 4.2kg 12.6kg
PN: EMET75040 (4.0mm) 4.4kg 13.2kg
High speed tool steel with good wear resistance and hot hardness. This electrode
gives a molybdenum alloyed high speed steel with hot hardness (to 600°C) coupled
with toughness and crack resistance. New tools can be manufactured by overlaying
mild or alloyed steel blanks, annealing to facilitate machining, quenching and
tempering to give the required hardness.
Moisture resistant coating giving very low weld metal hydrogen levels.
Welding Positions
F, HV, H, VU
Current
AC or DC+
TTypical chemical composition (%)
C Mn Si Cr Mo W V
0.6 0.5 0.4 4 8 1.7 1.1
Dimensions
Size mm 2.5 3.2 4.0
Length mm 320 380 380
77
AUSTARC ELECTRODES
AUSTARC 12P General Purpose

Packet Size: Carton Weight: AWS Spec:

PN: 12P20 (2.0mm) 2.5kg 12.5kg E6013
PN: 12P25 (2.5mm) 2.5kg 12.5kg E6013
PN: 12P32 (3.2mm) 5kg 15kg E6013
PN: 12P40 (4.0mm) 5kg 15kg E6013
PN: 12P50 (5.0mm) 5kg 15kg E6013
AUSTARC 12P is a smooth running, rutile type electrode for all positional welding of
mild steel. Superb arc starting and restriking on low voltage AC welding machines.
Typical applications include the all positional welding of galvanized gates/fences,
steel furniture, trailers and wrought iron work.
It is characterized by a moderately forceful and extremely stable arc.
Notes on usage
A stiff fast freezing slag for all positional (especially vertical down) fillet welding
capabilities.
F, H, VU, VD, OH AC 45 OCV or DC±
C Si Mn
.05 .29 .48
Y.S T.S EL. CVN-Impact
450MPa 500MPa 26% 70 J av @ 0˚C
Size mm (in) 2.0(5/64) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0(3/16)
Length mm (in) 300(12) 300(12) 380 (15) 380 (15) 450 (18)
F 40~60 60~85 90~130 130~180 180~230
AUSTARC 13S General Purpose

PN: 13S20 (2.0mm) 2.5kg 12.5kg E6013
PN: 13S25 (2.5mm) 2.5kg 12.5kg E6013
PN: 13S32 (3.2mm) 5kg 15kg E6013
PN: 13S40 (4.0mm) 5kg 15kg E6013
PN: 13S50 (5.0mm) 5kg 15kg E6013
AUSTARC 13S is the popular “blue and white striped” general purpose electrode for
smooth mitre fillet welding applications. It is formulated primarily for fillet welding in
all downhand positions. It is ideal for the general purpose and structural welding of
sheet and plate steels (galvanized or otherwise) and tubular components, including
trailers, duct work, hoppers and storage tanks, etc.
13S has a soft and stable arc and produces flat, uniform fillet welds with ease.
F, H, VU, OH AC 45 OCV or DC±
C Si Mn
.07 .45 .55
450MPa 520MPa 26% 60 J av @ 0˚C
Size mm (in) 2.0(5/64) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0(3/16
Length mm (in) 300 (12) 300 (12) 380 (15) 380(15) 450(18)
F 40~60 60~85 100~130 140~180 180~230
78
AUSTARC ELECTRODES
AUSTARC 77 Low Hydrogen

PN: 7725 (2.5mm) 2.2kg 11kg E7018-1
PN: 7732 (3.2mm) 5.0kg 15kg E7018-1
PN: 7740 (4.0mm) 5.0kg 15kg E7018-1
PN: 7750 (5.0mm) 5.0kg 15kg E7018-1
The AUSTARC 77 is a smooth running, basic type of low hydrogen iron powder
electrode used for all positional welding except vertical down. The arc is very quiet
with little spatter and the welds are exceptionally smooth with excellent wash in at
the toes of the weld, thus giving minimum undercut. This electrode is used where the
highest restrained work pieces are fabricated for mining equipment, pressure vessels,
heavy girders, earth moving plant, repair and maintenance, etc.
Welding position
F, H, VU, OH
C S Mn P Si Fe
0.05 0.011 1.28 0.022 0.30 Bal
455MPa 534MPa 30% 123 J av @ - 50˚C
Size mm (in) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 305 (14) 380 (15) 380 (15) 455 (20)
F & VD 60~105 90~145 140~200 180~300
Vu & OH
AUSTARC 16TC Low Hydrogen

PN: 16TC25 (2.5mm) 2.5kg 12.5kg E7016 H8
PN: 16TC32 (3.2mm) 5kg 15kg E7016 H8
PN: 16TC40 (4.0mm) 5kg 15kg E7016 H8
PN: 16TC50 (5.0mm) 5kg 15kg E7016 H8
PN: 16TC60 (6.0mm) 5kg 15kg E7016 H8
AUSTARC 16TC is a smooth running, basic low hydrogen electrode, developed for
all positional (except vertical down) welding, using AC or DC power sources. The
electrode gives exceptional arc stability and weldability for its class and produces
high quality weld deposits with reliable notch toughness to -40˚C. It is manufactured
using a unique twin coating extrusion process, which produces electrodes with
two concentric flux coatings. Arc stabilizing elements are concentrated in the
inner coating of the electrode for significantly improved arc stability on AC welding
machines. It is the ideal hydrogen controlled electrode for welding carbon, carbon
manganese and low alloy high strength steels used in a multitude of critical and non-
critical applications. It can be used in maintenance situations as a buffer or build-up
layer on agricultural and earth moving equipment prior to hard surfacing.
This electrode is particularly suitable for welding heavy wall joints subject to high
degrees of restraint and for structural applications where notch toughness down to
minus 40˚C is a pre-requisite.
F, H, VU, OH AC 50 OCV or DC±
C Si Mn
.06 .4 1.2
460MPa 560MPa 28% 110 J av @ - 40˚C
Size mm (in) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 300 (12) 380 (15) 380 (15) 450 (18) 450 (18)
F 60~90 90~135 140~190 190~240 250~310
79
ETC ELECTRODES
PH48E GENERAL PURPOSE


PN: 48E25 (2.5mm) 2.5kg 12.5kg E6013
PN: 48E32 (3.2mm) 5.0kg 15kg E6013
PN: 48E40 (4.0mm) 5.0kg 15kg E6013
Rutile coated electrode with a fast solidifying slag and a low amount of spatter. All
position welding with particularly satisfactory results in the vertical down welding.
Good on rust and paint covered plates. Application in ship building and general
construction structures.
Welding Position
F, H, VU, VF, OH, HV
Current
AC DC
Typical chemical properties of all weld metal (%)
C Mn SL S P
0.06–0.11 0.5–0.9 0.7° Max 0.03° Max 0.03° Max
Typical mechanical properties of all weld metal
YS TS EL CVN – impact (J)
N/mm 430° min
2
N/mm 480° min
2
(%) 22° Min 3° C / 47° Min
Sizes available and recommended currents(Amp)
Size mm (in) 2.5mm (3/32) 3.2mm (1/3) 4.0mm (5/32)
Length mm 350mm 350mm 350mm
F 90–100 100–135 160–180
PH77 LOW HYDROGEN
PN: 77LH25 (2.5mm) 2.2kg 11kg E7018-1
PN: 77LH32 (3.2mm) 5.0kg 15kg E7018-1
PN: 77LH40 (4.0mm) 5.0kg 15kg E7018-1
Low hydrogen iron powder coated electrode. It maintains excellent mechanical
properties and offers good weldability. It is therefore particularly suitable for welding
on site where a low hydrogen electrode is required, Used to weld bond in pressure,
shipbuilding applications, earth moving machines and a wide variety of structural
works. Available in ETC vacuum packs.
Welding Position
VU, VD, HV, H
Current
AC DC+
C Mn SL S P Cu
0.04–0.09 0.8–1.5 0.2–0.75 -0.025 -0.025 -0.07
Ni Mo Cr V Nb
-0.08 -0.08 -0.08 -0.05 -0.5
N/mm2 440 N/mm2 510–630 (%) 26 Min 46° C / 70 Min
Size mm (in) 2.5mm (3/32) 3.2mm (1/8) 4.0mm (5/32)
F 70–100 85–140 110–180
80
ETC ELECTRODES
PH37 LOW HYDROGEN

PN: PH3725 (2.5mm) 4.5kg 13.5kg E7016 H8
PN: PH3732 (3.2mm) 4.5kg 13.5kg E7016 H8
PN: PH3740 (4.0mm) 4.5kg 13.5kg E7016 H8
Double coated low hydrogen electrode. Stable arc also when used with low open
current voltage, both in DC + AC. Spatter free, excellent appearance and good
mechanical properties down to -20°C. The excellent weldability properties of this
unique electrode approach those of a rutile type.
Welding Position
F, H, VU, VD, OH, HV
Current
AC DC+
C Mn SL S P Ni Mo
0.04–0.08 0.9–1.3 0.5–0.75 -0.03 -0.03 -0.3 -0.3
Cr V
-0.2 -0.08
N/mm2 380 min N/mm2 510–660 (%) 26 Min 30°C / 60 Min
Size mm (in) 2.5mm (3/32) 3.2mm (1/8) 4.0mm (5/32)
F 60–90 95–150 140–190
KOBE RB26 General Purpose

PN: RB2626 (2.6mm) 5kg 20kg E6013
PN: RB2632 (3.2mm) 5kg 20kg E6013
PN: RB2640 (4.0mm) 5kg 20kg E6013
PN: RB2650 (5.0mm) 5kg 20kg E6013
RB-26 is a high titania oxide type welding electrode for mild steel. It is widely used for
welding sheets of ships, rolling stocks and automobiles and for ornamental surfacing
of thick plates. It has a stable arc and penetration is shallow, enabling welding of
0.8mm sheets. Since spatter is rarely caused, perfect beads can be obtained. The
RB-26 is both AC and DC compatible.
The RB-26 has self detaching slag. Downward welding in the vertical position
becomes easy to carry out with this electrode, resulting in perfect bead appearance.
Notes on Usage
When welding in the vertical down position, manipulate the electrode, keeping it’s tip
in contact with the mother plate.
Pay attention not to exceed the range of proper currents. Welding with excessive
current not only lowers X-ray soundness, but also causes increase of spatter, undercut
and sufficient slag covering. Dry the electrodes at 70-100˚C for 30-60 minutes before
use. Excessive moisture absorption lowers usability and may result in some porosity.
F, V , OH AC DC±
C Si Mn P S
.08 .28 .37 .013 .012
450MPa 510MPa 25%
Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0(3/16)
Length mm (in) 350(14) 350 (14) 400 (16) 400 (16)
F & VD 30~65 45~95 60~125 105~170
VU & OH 30~65 45~95 60~125 100~150
81
KOBELCO ELECTRODES
KOBE LB52 – U Low Hydrogen


PN: LB52U26 (2.6mm) 5kg 20kg E7016
PN: LB52U32 (3.2mm) 5kg 20kg E7016
PN: LB52U40 (4.0mm) 5kg 20kg E7016
LB-52U is a low hydrogen type welding electrode which produces the inner-side
reinforcement of the weld. In this welding, excellent weld metal and perfect root ripple
bead free from defects can be achieved by welding from one side of the joint. By this
method, a welder can speed up the operation yet still achieve good weld joints. One-
sided shielded metal arc welding of pipes and general butt joints of mild steel and
490N/mm2 high tensile steel.
LB-52U is a low hydrogen type covered electrode for exclusive use for one-side
welding of pipes and general structures. Its arc stability is extremely good to perform
one-side welding with relatively low currents, and provides good slag removability
and smooth weld beads.
Notes on Usage
Dry the electrodes at 300-350˚C for 30-60 minutes before use. Reverse side bead
with good appearance is obtained with proper current and optimum root gap. Cut off
the arc after setting the crater to the side wall of the groove to prevent blowholes at
the arc starting. Keep the arcs as short as possible.
F AC DC±
C Si Mn P S
.08 .64 .86 .012 .008
480MPa 560MPa 31%
Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32)
Length mm (in) 350(14) 400 (16) 400 (16)
F 60~90 90~130 130~180
VU & OH 50~80 80~120 110~170
PN: DESCRIPTION: SIZE: PACK SIZE:
For DC current for welding mild steel. Red tip:
700-0070 THORIATED TUNGSTENS –S/S 1.0mm 10
For AC current for welding of aluminium and magnesium. White tip:

700-0028 ZIRCONIATED TUNGSTENS ALUM 1.0mm 10
PN GALBARea ZINC STICKS/GALV BAR – per stick 6.5mm

PN GALBARkg ZINC STICKS/GALV BAR – per kg 6.5mm 5kg
Applied to heated base metal after welding to melt and form a strong alloy coating,
resistant to corrosion.
Also applied to welded galvanised area giving a zinc coating as protective as a hot
dip galvanise.
82
GOUGING RODS
CARBON ARC GOUGING RODS

PN: C5-0 (5.0mm)
PN: C6-5 (6.5mm)
PN: C8-0 (8.0mm) Packet Size: 50 rods
PN: C10-0 (10mm)
PN: C12-7 (12mm)
PN: C13-0 (13mm)
PN: C16-0 (16mm)
PN: C19-0 (19mm)
Arc-air DC gouging carbons are made by mixing carbon/graphite with a binder,
baking, and then coating with a controlled thickness of copper. Carbons are available
in three types; Pointed, Jointed and Flat.
• Pointed carbons are the standard all purpose gouging electrode. Controlled
copper coating improves electrical conductivity providing more efficient, cooler
operation and helps maintain electrode diameter at the point of the arc.
• Jointed carbons have the added benefit of working without stub loss, with each
rod having a female socket and matching male tang. They can be used with semi
and fully automatic torches.
• Flat carbons are specially designed for close tolerance metal removal and scarfing
applications, producing a rectangular groove.
Air-carbon arc gouging is done in the downhand, vertical, horizontal and overhead
position with a stick out of 180mm and an electrode angle of approximately 35
degrees, depending on the application.
The groove width obtained will be approximately 3mm wider than the carbon
size.
The gouging action occurs when the arc is struck, removing molten metal as
the electrode is moved along the workpiece. A slow travel speed produces a deep
groove, a fast travel speed produces a shallow groove.
The air flow must be turned on before gouging commences. The operator must
ensure that adequate eye (shade 12-14), ear and clothing protection is worn.
Notes on Usage
• Fast, Clean, Smooth, hassle-free Gouging
• Able to remove metal from a wide range of common ferrous & non-ferrous metals
• Designed for DC Operation
• Superior arc stability
Arc-air gouging carbons are used for the efficient gouging, back gouging, and
plate edge preparation, touching up and removal of old or defective hardfacing and
stainless steel weld deposits. They are used for reworking plates, dies, castings,
pipes, armour plating etc. They gouge and sever ferrous and non-ferrous metals such
as carbon steel, low alloy steel, stainless steel, cast iron, nickel alloys (nickel less than
80%), magnesium alloys and aluminium on DCEP. Copper alloys, aluminium bronze
alloys and aluminium nickel bronze alloys can be gouged using DCEN.
Air carbon-arc gouging is used in many industries such as agriculture, automotive,
heavy fabrication, construction, foundries, maintenance and repair shops, mining and
quarrying, military, shipyards, power plants, railroads, steel mills to name a few.
Conditioning Data
If carbons are damp, they should be re-dried at 180˚C for 10 hours, otherwise they
may shatter.
High Efficiency Gouging Carbons
Arc-air’s high efficiency gouging carbon takes carbon technology and performance
to a new level. Formulated with a reduced carbon content and increased copper
coating they can carry a current up to 800 amps (an increased carrying capacity of
25%) while giving up to 10% greater metal removal. The improved outer strength of
these carbons allows for additional stick out length and the fluted exterior adds to the
improved current flow and carrying capacity.
Packing and Operating Data
Size Rods per Current range Air Pressure
(mm) pack (Amps) (kPa) (L/min)
POINTED 6.5x305 50 300~400 550~690 450
8x305 50 350~450 550~690 450
10x305 50 450~600 550~690 450
JOINTED 16x430 100 1000~1250 550~690 930
19x430 100 1250~1600 550~690 930
FLAT 15x5x305 50 450~600 550~690 450
High
Efficiency 9.5 50 450~800 550~960 450
83
GULLCO CERAMIC BACKING
1” X 1” TILE 7/16” GROOVE

PN: 1G42-R
25.4 x 25.4 mm Tile 11.11 mm Groove,
with knuckle joint
12m / 40 feet per carton
Packet Size: 40 per pack
This tile is useful for MIG welding with
solid wires and metal cored wires. It is
also useful for TIG welding. Cored wires
can also be used with this tile but smaller
root reinforcement will be produced.
Each tile is radiused to form the strip
around a cylinder.
Available in 1/4” to 2” (6.3mm to
50.8mm) tiles.
1” X 1” TILE 1/4” GROOVE
PN: 1G43-R
25.4 x 25.4 mm Tile, 6.35 mm groove,
with knuckle joint.
12m / 40 feet per carton
These tiles are for smaller applications
as the 1G42-R but where a narrow root
bead is required. Each tile is radiused to
form the strip around a cylinder.
50.8mm) tiles.
1” X 1” TILE NO GROOVE
PN: 1G42-FR
25.4 x 25.4 mm tile flat, no Groove.
12m / 40 feet per carton.
This tile is similar to the standard flat
tile but it is more flexible to go round a
tighter radius. Please note that all other
tile shapes can be made 1/4” long to aid
flexibility of the tile. Each tile is radiused
to form the strip around a cylinder.
50.8mm) tiles.
1” x 1/2” ROUND
PN: 1G13-RD
25.4 mm x 12.7 mm round.
12m / 40 feet per carton.
These tiles are suitable for X preps, K
preps and single bevel, single V butt
joints (similar to fillet welds) on plates
up to 15mm thick. Suitable for welding
with MIG / MAG solid, flux cored or metal
cored wires.
84
GULLCO CERAMIC BACKING

1 2
3 4
5 6
7 8
9 10
11 12
85
ASSORTED TIG WIRE
HYUNDAI ST50-6 “Super Steel”

PN: THY70S616 (1.6mm) Packet Size 5kg AWS Spec ER70S6

PN: THY70S624 (2.4mm)
Butt and fillet welding of carbon steel for pressure vessels, tubes for nuclear
reactions, ships, penstock and aluminum-killed steel for low temperature service.
ST-50.6 is a wire for TIG welding with pure Ar gas. All position welding and steel sheet
welding can be performed quite easily.
Welding Position
F, HV, H, VU, VD, OH
C Si Mn Shielding gas
0.07 0.68 1.29 Ar
YS TS EL CVN-impact value
N/mm2 (lb/in2) N/mm2 (lb/in2) (%) J (ft lb) -20°C (-4°F)
450 (65,300) 520 (75,500) 28 180 (132)
Size mm (in) 1.6 (1/16) 2.4 (3/32)
Length mm (in) 900 (36)
MANGANESE BRONZE
PN: MANBR16 (1.6mm)
PN: MANBR24 (2.4mm)
PN: MANBR32 (3.2mm)
• General Purpose Brazing Alloy.
• Recommended for Braze Welding of Steels and Cast and Malleable Irons.
• Not Suitable for Copper Pipes in Hot Water Systems.
• Blue End Tip Colour for instant I.D.
ROD SIZE PACK WEIGHT/ TYPE APPROXIMATE RODS/ KG
1.6 x 750 5kg Pack 83
2.4 x 750 5kg Pack 37
3.2 x 750 5kg Pack 20
MANGANESE BRONZE – FLUX COATED

PN: MANBR24FC (2.4mm)
PN: MANBR32FC (3.2mm)
• Flux Coated Manganese Bronze Rod.
• General Purpose Brazing Alloy.
• Recommended for Braze Welding of Steels and Cast and Malleable Irons
• Not Suitable for Copper Pipes in Hot Water Systems.
• Blue Flux Colour for Instant I.D.
ROD SIZE PACK WEIGHT/ TYPE APPROXIMATE RODS/ kg
2.4 X 500 5kg Pack 50
3.2 x 750 5kg Pack 19
TOBIN BRONZE
PN: TOBR16 (1.6mm)
PN: TOBR24 (2.4mm)
PN: TOBR32 (3.2mm)
• Low strength copper – zinc brazing alloy
• Recommended for the fusion or braze welding of selected brasses and bronzes
• Suitable for low strength brazing of steels
• Not suitable for cast irons
• White end tip colour for instant I.D.
ROD SIZE PACK WEIGHT/ TYPE APPROXIMATE RODS/ KG
(MM)
1.6 x 750 5kg Pack 83
2.4 x 750 5kg Pack 37
3.2 x 750 5kg Pack 20
Pack Size: 5kg
AWS Spec: RBCuZn-A
86
ASSORTED TIG WIRE
TOBIN BRONZE – FLUX COATED

PN: TOBR24FC (2.4mm)
PN: TOBR32FC (3.2mm)
• Flux coated tobin bronze rod
• Recommended for the ‘self fluxing’ fusion braze welding of selected brasses and
bronzes.
• Suitable for low strength brazing of steels
• Not suitable for cast irons
• White end tip colour for instant I.D.
ROD SIZE (mm) PACK WEIGHT/ TYPE APPROXIMATE RODS/ kg
2.4 X 500 5kg Pack 50
3.2 X 750 5kg Pack 19
Pack Size: 5kg
AWS Spec: RBCuZn-A
NICKEL BRONZE
PN: NIBR16 (1.6mm)
PN: NIBR24 (2.4mm)
PN: NIBR32 (3.2mm)
• High strength, wear resistant brazing alloy.
• High strength braze welding of steels and cast or malleable irons.
• Fusion welding of copper based alloys of similar composition .
• Crimson end tip colour for instant I.D.
ROD SIZE (MM) PACK WEIGHT/ TYPE APPROXIMATE RODS/ KG
1.6 x 750 5kg Pack 79
2.4 x 750 5kg Pack 35
3.2 x 750 5kg Pack 19
Pack Size: 5kg
AWS Spec: RBCuZn-D
NICKEL BRONZE – FLUX COATED

PN: NIBR24FC (2.4mm)
PN: NIBR32FC (3.2mm)
• Flux coated nickel bronze rod.
• High strength, excellent wear resistance.
• High strength braze welding of steels and cast or malleable irons.
• Fusion welding of copper based alloys of similar composition.
• Pink flux colour for instant I.D.
ROD SIZE (mm) PACK WEIGHT/ TYPE APPROXIMATE RODS/ kg
2.4 x 500 5kg Pack 50
3.2 x 750 5kg Pack 19
Pack Size: 5kg
AWS Spec: RBCuZn-D
SILICON BRONZE
PN: SIBR16 (1.6mm)
PN: SIBR24 (2.4mm)
PN: SIBR32 (3.2mm)
• Premium quality deoxidized silicon – bronze alloy
• Suitable for welding Si-Bronze (Everdur and Cusilman)
• Canary yellow end tip colour
Pack Size: 5kg
AWS Spec: RCuSi-A
87
ASSORTED TIG WIRE
SILVER SOLDER 2% RED

PN: SILSOL2
• Red
• 2.4mm
Pack Size: 1kg
AWS Spec: CuP6
Copper, phosphorous silver alloy for brazing of copper. Extensively used in the
manufacture of hot water tanks and joining of copper tube.
SILVER SOLDER 5% Silver

PN: SILSOL5
• Silver
• 2.4mm
Pack Size: 1kg
AWS Spec: CuP3
Brazing of non-ferrous metals giving a strong joint on copper, brass and bronze. Also
used in the joining of copper and tubing on electrical work. Excellent capillary action.
SILVER SOLDER 15% Brown

PN: SILSOL15
• Brown
• 2.4mm
Pack Size: 1kg
AWS Spec: CuP5
Extensively used on hot water tanks, copper tubing, plumbing or where a strong,
ductive joint is required.
SILVER SOLDER 45% Blue

PN: SILSOL45
• Blue
• 1.6mm
Pack Size: 1kg
AWS Spec: BAG-5
Has lowest temperature and a good general purpose alloy with exceptional strength
and narrow melting range making it ideal for production brazing and maintenance
work because of its ease of application.
88
FLUXES
EZI-WELD FLUX – 303 BRASS AND COPPER

PN: FLUX303
• For universal braze welding applications
• Useable in either powder or paste form
• Pink powder in black plastic jars/ drums
Pack Size: 350g
EZI-WELD FLUX – 401 CAST IRON

PN: FLUX401
• For universal braze welding applications
• Useable in either powder or paste form
• Pink powder in black plastic jars/ drums
Pack Size: 400g
EZI-WELD FLUX – 801 SOLDERING FLUID

PN: FLUX801
• For silver brazing of carbon steel, stainless steels and dissimilar metals
• Used in a paste form
• White paste in either black/ white plastic jar
Pack Size: 250ml
EZI-WELD FLUX – 602 SILVER SOLDERING

PN: FLUX602
• For silver brazing of steel, nickel, brass, bronze, copper and stainless steels
• Used in a paste form
• White paste in either black/ white plastic jar
Pack Size: 150g
89
MILD STEEL TIG WIRE
SUPER STEEL
PN: T70S216 (1.6mm)

PN: T70S224 (2.4mm)
• Is a copper coated, triple deoxidized filler rod ideal for the high quality TIG welding
of killed, semi-killed and rimmed steels.
• Triple deoxidized with Zirconium, Titanium and Aluminum as well as Manganese
and Silicon, produces sound and tough weld deposits.
• It is particularly suitable for the root pass welding of pipe and pressure vessel
steels.
Packet Size: 5kg
AWS Spec: ER70S-2
SUPER STEEL
PN: T70S616 (1.6mm)
PN: T70S624 (2.4mm)
• Is a copper coated, double deoxidized carbon steel filler rod for TIG welding of
killed, semi killed and rimmed steels.
• Double dioxide with manganese and silicon, produces sound and tough weld
deposits.
Packet Size: 5kg
AWS Spec: ER70S-6
CROMO 1
PN: T80SB216 (1.6mm)
PN: T80SB224 (2.4mm)
• Is a copper coated steel TIG welding rod alloyed with nominally 1.25% Chromium
(Cr) and .50% Molybdenum (Mo).
• It is recommended for the TIG welding of 1/2Cr-1/2 Mo, 1Cr-1/2Mo and 1 ¼ Cr-1/2
Mo steel pipes, plates and castings used at elevated service temperatures (up to
550°C) in the power and petrochemical industries.
• Suitable for the dissimilar TIG welding of Cr-Mo steel to carbon steel and for the
welding of case hardenable steels or steels which can be subsequently heat
treated.
Packet Size: 5kg
AWS Spec: ER80S-B2/3
CROMO 2
PN: T90SB316 (1.6mm)
PN: T90SB324 (2.4mm)
• Is a copper coated steel TIG welding rod alloyed with nominally 2.5% Chromium
(Cr) and 1.0% Molybdenum (Mo).
• It is recommended for the TIG welding of 2 ¼ Cr – 1 Mo and Cr-Mo-V steel pipes,
plates and castings used at elevated service temperatures (up to 600°C) in the
power and petrochemical industries etc.
• Suitable for the dissimilar TIG welding of selected Cr-Mo steels to carbon steel and
for the TOG welding of heat treatable steels and case hardenable steels with up to
3% Chromium content.
Packet Size: 5kg
AWS Spec: ER90S-B3
90
ALUMINIUM TIG WIRE
5356 ALUMINIUM – 5% Magnesium

PN: T535616 (1.6mm)
PN: T535624 (2.4mm)
PN: T535632 (3.2mm)
• Is an Aluminium – 5% Magnesium filler rod recommended for the fusion welding of
wrought and cast Aluminium alloys containing Magnesium.
• Is used predominantly with the Gas Tungsten Arc (TIG) Welding process, however,
oxy-acetylene welding can also be an acceptable method using soft neutral flame
conditions with an appropriate fluxing agent.
• Is suitable for the general purpose welding of various 5XXX/ 7XXX series wrought
and cast aluminium alloys.
Packet Size: 5kg
AWS Spec: R5356
4043 ALUMINIUM – 5% Silicon
PN: T404316 (1.6mm)
PN: T404324 (2.4mm)
PN: T404332 (3.2mm)
• Is an aluminium 5% Silicon filler rod recommended for fusion welding of aluminium
alloy castings except those containing Zinc or Magnesium, as the main alloy
addition.
• Is used predominantly with the Gas Tungsten Arc (TIG) welding process, however,
oxy-acetylene welding can be used with a soft neutral flame and appropriate
welding flux.
Packet Size: 5kg
AWS Spec: R4043
PN: T404716 (1.6mm)
PN: T404724 (2.4mm)
PN: T404732 (3.2mm)
• Is a premium quality Aluminium – nominal 10% Silicon alloy rod used extensively
for the brazing of many types of Aluminium alloy sheets, extruded shapes and
castings.
• Used in combination with Comweld Aluminium Brazing Flux, the lower melting
range and excellent flow characteristics make Comweld AL4047 ideal for brazing
or braze welding applications, producing sound weld deposits with low parent
metal distortion.
Packet Size: 5kg
AWS Spec: R4047
SEAL CORE – 10% Silicon F/C
PN: SEALCORE32 (3.2mm) Packet Size: 1kg
• A special aluminium flux core rod. Can be used on all weldable grades of
aluminium. Ideal repair and maintenance rod.
91
STAINLESS STEEL TIG WIRE
308L – For 304 Stainless Steel

PN: T30816 (1.6mm)

PN: T30824 (2.4mm)
• Low carbon, nominal 19Cr/10Ni stainless steel filler rod recommended for Gas
Tungsten Arc (TIG) and oxy-acetylene welding of 304 and 304L stainless steels
• Used predominately with the TIG process
• Oxy-acetylene welding can also be used with a neutral flame and suitable
Stainless Steel Flux
• Can also be used for general purpose welding of other 300 series stainless steels
(stabilized and non-stabilized)
Packet Size: 5kg
AWS Spec: ER308L
309L – For Stainless / Mild Steel
PN: T30916 (1.6mm)
PN: T30924 (2.4mm)
• Low carbon, nominal 24Cr/13Ni stainless steel filler rod recommended for Gas
Tungsten Arc (TIG) and oxy-acetylene welding of 309 and 309L stainless steels
• Recommended for joining dissimilar steels such as stainless steel to mild/low alloy
steels
• Recommended for stainless surfacing of mild steel, carbon and low alloy steel
• Oxy-acetylene welding can also be used with a neutral flame and suitable
Stainless Steel Flux
Packet Size: 5kg
AWS Spec: ER309L
316L Stainless Steel
PN: T31610 (1.0mm)
PN: T31612 (1.2mm)
PN: T31616 (1.6mm)
PN: T31624 (2.4mm)
• Low carbon, nominal 19Cr/12Ni/2.5Mo stainless steel filler rod recommended for
Gas Tungsten Arc (TIG) or oxy-acetylene welding of 316 and 316L stainless steels
• Oxy-acetylene welding is also an acceptable method using neutral flame
conditions and a suitable Stainless Steel Flux
• Can be used for general purpose welding of common 300 series stainless steels
(such as 302, 304 and 304L) as well as ferritic stainless alloys in some applications
Packet Size: 5kg
AWS Spec: ER316L
92
HYUNDAI FLUX CORED PRODUCTS
SUPERCORED 70NS

PN: M70NS12 (1.2mm)
PN: M70NS16 (1.6mm)
• Exceptionally smooth and stable arc
• Low spatter
• Minimal slag coverage
• Welding applications include shipbuilding, machinery, bridge construction etc
Packet Size: 15kg
AWS Spec: E70C-6M
SUPERCORED 70NS Ball Pac

PN: M70NS16BP (1.6mm)
• Exceptionally smooth and stable arc
• Low spatter
• Minimal slag coverage
• Welding applications include shipbuilding, machinery, bridge construction etc
Packet Size: 250kg
AWS Spec: E70C-6M
SC-70T Metal Cored (Co2)

PN: MSC70T12 (1.2mm)
• Suitable for thin plate welding and root pass welding of structural steel
• Excellent arc stability
• Negligible spatter lever (at both high current and low current down to 50Amp)
• Minimum slag coverage
Packet Size: 15kg
AWS Spec: E70C-3C
71MC (Mixed Gas)

PN: M71MC12 (1.2mm)
• All position welding
• Less spattering and good slag removability shorten the time of bead grinding
operation
• Used for welding ship hulls, vehicles, bridges, chemical plant machinery, etc
• Titania type flux cored wire applicable for welding by 100%CO2 shielding gas or
75%Ar+25%CO2 shielding gas
Packet Size: 15kg
AWS Spec: E71T-1
81-MAG Supercored
PN: M81MAG12 (1.2mm)
PN: M81MAG16 (1.6mm)
• Can be used in oil and gas construction, pipe and offshore structures
• Titania type flux cored wire to be used with Ar+CO2 gas mixture shielding
• Provides excellent notch toughness at low temperature
Packet Size: 15kg
AWS Spec: E81T1-Ni1M
81-MAG Supercored Ball Pac

PN: M81MAG16BP (1.6mm)
• Can be used in oil and gas construction, pipe and offshore structures
• Titania type flux cored wire to be used with Ar+CO2 gas mixture shielding
• Provides excellent notch toughness at low temperature
Packet Size: 300kg
AWS Spec: E81T1-Ni1M
93
HYUNDAI FLUX CORED & Solid Wire PRODUCTS
777MXH (H14) Sub Arc Flux

PN: 777MXH
• Butt and flat fillet welding of miniature LPG tanks, spiral pipes, ships, vehicles,
agricultural implements, cars, boilers, bridges and structural steels
• Insensitive to oil, rust, scale, dirt and primers on the surface to be welded
• Excellent resistance to porosity
• Excellent slag detachability in narrow groove
• Very economical due to a very small consumption of flux
Packet Size: 20kg
AWS Spec: F7AP2-EH14
777MXT (H14) Sub Arc Flux

PN: 777MXT
• Agglomerated Aluminate-rutile flux suitable for welded joints on 0.5%Mo steel and
heat resistant steel
• Insensitive to rust, scale and dirt on the surface to be welded
• Excellent resistance to porosity
• Excellent slag detachability in narrow groove
• Suitable for welding of thin and medium plate in high speed welding
• Has excellent X-ray characteristics
Packet Size: 20kg
AWS Spec: F7AO-EH14
717 (M12K) Sub Arc Flux

PN: 717
• Multi-layer welding of structural steels, shipbuildings, offshore structures and thick
pressure vessels
• Good weldability for all range of thickness of plate
• Excellent impact properties and crack-resistibility of welded metal
• Inactive type flux is not affected by welding parameter
Packet Size: 20kg
AWS Spec: FAP6-EM12K
SUPERSHIELD 11 – GASLESS
PN: MSC1112 (1.2mm)
PN: MSC1116 (1.2mm)
• Designed for single and multi-pass welding of thin mild and medium tensile steels
not exceeding 510MPa
• Used for light structurals, short assembly welds, and other general fabrications
Packet Size: 15kg
AWS Spec: E71T-11
HYUNDAI SM70E PLW MILD STEEL

PN: SM70E09 (0.9mm)
PN: SM70E10 (1.0mm)
PN: SM70E12 (1.2mm)
• Butt and fillet welding of steel structures such as vehicles, machinery and bridges.
• SM-70 is a solid wire designed for all position welding by short-circulating type
transfer.
• As the deposition efficiency is high and penetration is deep, highly efficient
welding can be performed.
Spool Size: 15kg
AWS Spec: ER70S-6
HYUNDAI SM70E PLW BALL PAC

PN: SM70E09BP (0.9mm)
• Butt and fillet welding of steel structures such as vehicles, machinery and bridges.
• SM-70 is a solid wire designed for all position welding by short-circulating type
transfer.
• As the deposition efficiency is high and penetration is deep, highly efficient
welding can be performed.
Spool Size: 250kg or 300kg – please ask at time of ordering
AWS Spec: ER70S-6
94
ALUMINIUM MIG WIRE
5356 ALUMINIUM – 5% Magnesium

PN: M535609 (0.9mm)
PN: M535610 (1.0mm)
PN: M535612 (1.2mm)
PN: M535616 (1.6mm)
• Precision layer wound Aluminium – 5% Magnesium wire suitable for a wide
range of gas metal arc welding applications on wrought or cast aluminium alloys
containing magnesium as a major alloying element
• Can weld some grades of wrought aluminium – magnesium alloys which includes
5083, 5086, 5454 and 5456
Spool Size: 6kg
AWS Spec: ER5356

PN: M404308 (0.8mm)
PN: M404309 (0.9mm)
PN: M404310 (1.0mm)
PN: M404312 (1.2mm)
PN: M404316 (1.6mm)
• Precision layer wound, Aluminium – 5% Silicon wire for gas metal arc welding of
wrought aluminium alloys with up to 2% alloying additions and aluminium alloy
castings with up to 7% silicon
• Ideal for repairing castings
• An alternative filler wire for joining 1000 series, pure aluminium alloys
• Welding grade Argon or Argon/Helium Shielding gas combinations are
recommended for use with this product
Spool Size: 5kg
AWS Spec: ER4043

PN: M404712 (1.2mm)
• Aluminium – 10% Silicon Alloy Rod
• Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding
applications
• Embossed with AS / AWS Class ‘4047’
Spool Size: 6-7kg
AWS Spec: ER4047
5183 ALUMINIUM SAFRA

PN: M518312 (1.2mm)
PN: M518316 (1.6mm)
• Precision layer wound aluminium wire alloyed with Mg, Mn and Cr
• Recommended for welding Al/Mg material of the 5083 type in the annealed
condition, particularly for low temperature applications where good ductility and
toughness are required
• May also be used for welding and joining 5083 alloy to 5456 alloy
• Welding grade Argon or Argon/Helium shielding gas combinations are
recommended with flow rates of 10-20 litres/minute
Spool Size: 6kg
AWS Spec: ER5183
95
STAINLESS STEEL MIG WIRE
316LSI Stainless Steel

PN: M31608 (0.8mm)

PN: M31609 (0.9mm)
PN: M31610 (1.0mm)
PN: M31612 (1.2mm)
• Precision layer wound stainless steel welding wire which deposits a nominal
19Cr/12Ni/2.5Mo extra low carbon type weld metal
• Largely eliminated risk of weld metal sensitisation and resultant intergranular
corrosion due to extra low carbon
• Improved arc stability, edge wetting behavior in short arc, spray arc and pulsed arc
transfer modes due to the level of silicon in the wire
• Wire compositions are controlled to yield weld metal ferrite levels which provides
satisfactory resistance to hot cracking
• Designed for welding type 316 and 316L plates, forgings, pipes, castings and bars
in critical applications
• Also suitable for general purpose welding of general purpose steels (such as 301,
302, 304, 304L and 400 series stainless alloys such as 410 and 430)
• Suitable gas shielding combinations are Argon with additions of O2, CO2, H2 or
He to improve arc stability and wetting
Spool Size: 12.5kg
AWS Spec: ER316LSI
308LSI – For 304 Stainless Steel
PN: M30809 (0.9mm)
PN: M30812 (1.2mm)
• Precision layer wound stainless steel welding wire depositing extra low carbon,
18Cr/10Ni type weld metal
• Largely eliminated risk of weld metal sensitisation and resultant intergranular
corrosion due to extra low carbon
• Improved arc stability, edge wetting behavior in short arc, spray arc and pulsed arc
transfer modes due to the level of silicon in the wire
• Controlled wire composition yields specific weld metal ferrite levels which give
satisfactory resistance to hot cracking
• Recommended for welding type 304 and 304L plates, forgings, pipes, castings
and bars
• Also used for general purpose welding of other stainless steels (such as 301, 302,
409 and 444)
Spool Size: 15kg
AWS Spec: ER308LSI
309LSI – For Stainless / Mild Steel
PN: M30909 (0.9mm)
PN: M30912 (1.2mm)
• Low carbon, precision layer wound stainless steel welding wire depositing a
nominal 25Cr/13Ni type weld metal
• It is possible to obtain complete resistance to intergranular corrosion due to the
low carbon content of the weld metal
• The chemical composition of the wire is controlled to give a satisfactory weld metal
ferrite level for resistance to hot cracking
• Arc stability and edge wetting behavior in short arc, spray arc and pulse arc
transfer modes are improved by the high level of silicon in the wire
• Recommended for welding 309, 309Mo and 309L base materials as well as
stainless steel to mild/low alloy steels, stainless steel overlays and other dissimilar
ferrous metals
Spool Size: 15kg
AWS Spec: ER309LSI
96
STAINLESS STEEL MIG WIRE
100mm and 200mm SPOOLS MIG WIRE

PN: DESCRIPTION: Spool DIA. Spool AWS
DIA. Size SPEC
S606SML Mild steel mig wire 100mm 0.6mm 0.8kg ER 70S-6
S606MED Mild steel mig wire 200mm 0.6mm 5.0kg ER 70S-6
71TGS08SML Gasless F/C Mig 100mm 0.8mm 0.9kg E71T-GS
71TGS09SML Gasless F/C Mig 100mm 0.9mm 0.9kg E71T-GS
100mm roll 71TGS12SML Gasless F/C Mig 100mm 1.2mm 0.9kg E71T-GS
71TGS08MED Gasless F/C Mig 200mm 0.8mm 4.5kg E71T-GS
M535608SML 5356 Aluminium 100mm 0.8mm 0.5kg ER5356
M535609MED 5356 Aluminium 200mm 0.9mm 2.0kg ER5356
M31608SML 316LSI Stainless 100mm 0.8mm 0.91kg ER316LSI
M31609SML 316LSI Stainless 100mm 0.9mm 0.91kg ER316LSI
M31608MED 316LSI Stainless 200mm 0.8mm 5.0kg ER316LSI
100mm roll
M31609MED 316LIS Stainless 200mm 0.9mm 5.0kg ER316LSI
200mm roll 200mm roll
97
specialised MIG WIRE
SILICON BRONZE
PN: MSIBR09 (0.9mm)

PN: MSIBR12 (1.2mm)
• Used for the welding of silicon bronze base metals, such as Cusilman and Everdur.
• Applications include the welding of hot water cylinders, calorifiers, heat
exchangers and tube plates.
• Suitable for some applications involving copper and zinc alloys
• Produces excellent edge wetting and fillet shapes and is particularly suitable for
the braze welding of malleable irons and light gauge steel.
• Produces a corrosion resistant deposit and may be used for some surfacing
applications on steel components.
Spool Size: 13.6kg
AWS Spec: ERCuSi-A
MnMo ESD2
PN: MESD209 (0.9mm)
PN: MESD212 (1.2mm)
• Copper coated, low alloy steel wire used for welding medium to higher strength
steels, particularly where service temperature up to 500°C are encountered.
• Provides excellent resistance to porosity using CO² or Argon based gas mixtures
• Suitable for out of position welding due to its quick freezing weld pool.
• Produces high quality welds on plain carbon and C-Mn steels, low alloy steels and
higher strength steels used in pressure vessels and boilers operating at elevated
temperatures.
Spool Size: 15kg
AWS Spec: ER80S-D2
CrMo1 6042
PN: M604209 (0.9mm)
PN: M604212 (1.2mm)
• Copper coated steel Gas Metal Arc (GMA) welding wire alloyed with nominally
1.25% Chromium (Cr) and .50% Molybdenum (Mo).
• It is recommended for the GMA welding of 1/2Cr-1/2Mo and 1 1/4Cr-1/2 Mo steel
pipes, plates and castings used at elevated service temperatures (up to 550°C) in
the power generation and petrochemical industries etc.
• Suitable for the dissimilar GMA welding of Cr-Mo steel to carbon steel and for
the welding of case hardenable steels or steels which can be subsequently heat
treated.
Spool Size: 15kg
AWS Spec: ER80S-B2
NiCrMo 6047
PN: M604709 (0.9mm)
PN: M604712 (1.2mm)
• Copper coated, low alloy solid wire suitable for the all positional welding of high
strength steels using Argon + CO² gas mixtures.
• Is ideal for the full strength welding of quenched and tempered structural steels of
the 790 MPa tensile class e.g. BISPLATE 80
Spool Size: 15kg
AWS Spec: ER110S-G
98
L-G HARD SURFACING

PN: MLGHF12
• 1.2mm
Hardface L is a cored wire used for hardfacing components subject to metal-metal
wear and high abrasion. The weld deposit has good impact resistance and high
hardness. The weldmetal is a medium alloy martensitic steel. It is an economical wire
with good abrasion and impact resistance.
L-G is a gas shielded wire.
Notes on usage
Ball mill rolls, bucket teeth, bucket lips, bucket undersides, cutting edges, steel mill
rolls, cable drums, blast furnace bells, sand dredge equipment, dragline buckets,
conveyor chutes and grizzly bars. Especially applicable in 2-3 layers for wear
resistance. Pre-heat should be applied to prevent relief checking.
Current
DC+
C Mn Si Cr Mo V
0.5 0.25 0.8 8.0 0.6 0.3
Size 1.2mm
F 100-280
L-O HARD SURFACING

PN: MLOHF16
• 1.6mm
Hardface L is a cored wire used for hardfacing components subject to metal-metal
wear and high abrasion. The weld deposit has good impact resistance and high
hardness. The weldmetal is a medium alloy martensitic steel. It is an economical wire
with good abrasion and impact resistance.
L-O is an open arc (self shielded-gasless) wire
Notes on usage
Ball mill rolls, bucket teeth, bucket lips, bucket undersides, cutting edges, steel mill
rolls, cable drums, blast furnace bells, sand dredge equipment, dragline buckets,
conveyor chutes and grizzly bars. Especially applicable in 2-3 layers for wear
resistance. Pre-heat should be applied to prevent relief checking.
Current
DC+
C Mn Si Cr Mo V
0.5 0.25 0.8 8.0 0.6 0.3
Size 1.6mm
F 150-350
99
HC-O HARD SURFACING

PN: MHCOHF12 (1.2mm)

PN: MHCOHF16 (1.6mm)
Hardface HC is a cored wire used for hardfacing components subject to extreme
abrasion / erosion and moderate / heavy impact. The weld deposit contains a high
proportion of hard primary chromium carbides in a tough martensitic – secondary
carbide eutectic matrix. The weld deposit is non machinable.
HC-O is an open arc (self shielded-gasless) wire.
Notes on usage
Gyratory crusher cones and mantles, catalyst pipes and valves, slurry pipes and
valve bodies, dredge pump bodies, sand dredge parts, extruder screws, “barmac”
crushers, mining and earthmoving equipment, blast furnace bells, brick muller tyres,
sugar mill crusher hammers, drag line components, coal pulverisor rolls, Raymond
rolls, coke hammers, cone knives and shredders.
Relief checking is normal and best limited to two layers unless impact loading is
small. Can be multi-layered in specific applications.
Welding Position
F, H, VU, VD, OH, HV
Current
DC+
C Mn Si Cr
5.0 0.9 1.1 25.0
Size 1.2mm 1.6mm
F 150-350 200-400
LP-G HARD SURFACING

PN: MLPGHF12
PN: MLPGHF16
Hardface LP-G is a genuine all-positional cored wire used for hardfacing components
subject to metal-metal wear, impact and high abrasion. The wire has been specifically
developed to operate in the spray transfer mode whilst welding in all positions. This
economical welding wire will produce a medium alloy Martensitic steel weldmetal
with good abrasion and impact resistance. The completed weld bead will have a very
smooth and even contour with no spatter.
LP-G is a gas shielded wire.
Notes on Usage
This wire has many applications where moderate / high impact and high abrasion
wear conditions prevail. Bucket teeth, bucket lips, bucket sides, cutting edges, sand
dredge equipment, dragline buckets, conveyor chutes, grizzly bars, screw flights,
metal shredders. Especially applicable for all-positional welding and re-instating of
hardfacing sealing runs on clad wear plate fabrications.
Pre-heat should be applied to prevent relief checking.
Current
DC+
Typical Chemical Properties of all weld metal (%)
C Mn Si Cr Mo V Fe
0.5 1.8 1.3 7.5 0.5 0.3 Balance
Sizes Available and Recommended Currents (Amp)
Size 1.2mm 1.6mm
F 100-280 150-350
100
Submerged Arc Welding
Submerged Arc Welding – Consumables

A full range of consumable products for various materials for the sub-arc
welding processes are available, please call us with a list of your requirements
to ensure you get the right product the first time and supplied to your workshop
or site on time.
We can offer competitive pricing on a whole scope of wires and fluxes from a
range of national and international suppliers.
Some of the brands of consumables available for Sub-Arc welding:
• Hyundai
• Lincoln
• Esab
• W.I.A.
• Miller
• Hobart
• Talarc
• Kiswell
• Kobe
• Cigweld
• Sandvik
Plus more … please ask.
101
102 SECTION TWO – CONSUMABLES

02 Consumables

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02 Consumables

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Section Two

S-6013.LF GENERAL PURPOSE

PN: EHY601326 (2.6mm) Packet Size: 5kg

SECTION TWO – CONSUMABLES

S-700B.B HARD SURFACING

PN: EHY700B32 (3.2mm) Packet Size: 5kg

S-309L.16 STAINLESS/ MILD STEEL

SECTION TWO – CONSUMABLES

S-312.16 WELD ALL

PN: EHY31226 (2.6mm) Packet Size: 2.5kg

SATINCRAFT 13 – GENERAL PURPOSE

SECTION TWO – CONSUMABLES

SPEEDEX 12 – General Purpose

PN: 611132 (2.5mm) Packet Size: 5kg

FERROCRAFT 22 – High Iron Powder

SECTION TWO – CONSUMABLES

Packet Size Carton weight AWS Spec.

METHARD 950 (66HRc) HARD SURFACING

SECTION TWO – CONSUMABLES

AUSTARC 12P General Purpose

Packet Size: Carton Weight: AWS Spec:

AUSTARC 13S General Purpose

AUSTARC 77 Low Hydrogen

SECTION TWO – CONSUMABLES

AUSTARC 16TC Low Hydrogen

PH48E GENERAL PURPOSE

Packet Size: Carton Weight: AWS Spec:

PH37 LOW HYDROGEN

SECTION TWO – CONSUMABLES

KOBE RB26 General Purpose

KOBE LB52 – U Low Hydrogen

Packet Size: Carton Weight: AWS Spec:

For AC current for welding of aluminium and magnesium. White tip:

PN GALBARea ZINC STICKS/GALV BAR – per stick 6.5mm

CARBON ARC GOUGING RODS

SECTION TWO – CONSUMABLES

1” X 1” TILE 7/16” GROOVE

SECTION TWO – CONSUMABLES

HYUNDAI ST50-6 “Super Steel”

PN: THY70S616 (1.6mm) Packet Size 5kg AWS Spec ER70S6

MANGANESE BRONZE – FLUX COATED

TOBIN BRONZE – FLUX COATED

SECTION TWO – CONSUMABLES

NICKEL BRONZE – FLUX COATED

SILVER SOLDER 2% RED

SILVER SOLDER 5% Silver

SILVER SOLDER 15% Brown

SILVER SOLDER 45% Blue

EZI-WELD FLUX – 303 BRASS AND COPPER

SECTION TWO – CONSUMABLES

EZI-WELD FLUX – 401 CAST IRON

EZI-WELD FLUX – 801 SOLDERING FLUID

EZI-WELD FLUX – 602 SILVER SOLDERING

PN: T70S216 (1.6mm)

5356 ALUMINIUM – 5% Magnesium

SECTION TWO – CONSUMABLES

308L – For 304 Stainless Steel

PN: T30816 (1.6mm)

SECTION TWO – CONSUMABLES

SUPERCORED 70NS Ball Pac

SC-70T Metal Cored (Co2)

71MC (Mixed Gas)

81-MAG Supercored Ball Pac

777MXH (H14) Sub Arc Flux