Ohtl Hi Voltage Conductors TR 5 04e 080709 Rev A

TEKNISK RIKTLINJE
1 (15)
Enhet, verksamhetsomrde Datum Version
NT, Teknik
08-07-09 A TR 5-04E

Samrd

CONDUCTORS
FOR 220 kV AND 400 kV OH LINES

Introduction
This document in English shall be regarded as a translation of the corresponding
guidelines in Swedish. The aim of the translation is to provide support to foreign
manufacturers. The wording in Swedish and the interpretation thereof shall govern
contract and legal relations between the parties of the purchasing process.

These guidelines describe the requirements on steel-, aluminium- (AAC), aluminium
conductors steel reinforced (ACSR) and all aluminium alloy (AAAC) conductors for
overhead transmission lines and cover design and inspection. The guidelines intend to
guarantee satisfactory performance of conductors during the lifetime of the overhead
line and shall be used at purchasing of conductors.

Svenska Kraftnt 08-07-09 TR 5-04E rev A
Tekniska Riktlinjer

2 (15)

CONTENT PAGE
4.1 References ................................................................................................3
4.2 Scope.........................................................................................................4
4.3 Definitions .................................................................................................4
4.4 Description................................................................................................4
4.4.1 Steel conductors................................................................................................................. 4
4.4.2 Aluminium conductors (AAC).............................................................................................. 4
4.4.3 Aluminium conductors steel reinforced (ACSR) ................................................................. 4
4.4.4 aluminium alloy conductors (AAAC)................................................................................... 4
4.5 Requirements ...........................................................................................4
4.5.1 Steel conductors................................................................................................................. 4
4.5.2 All Aluminium conductor (AAC) .......................................................................................... 5
4.5.3 Aluminium conductors steel reinforced (ACSR) ................................................................. 5
4.5.4 AlMgSi, All aluminium alloy conductor, (AAAC) ................................................................. 6
4.5.5 Al 59, All aluminium alloy conductor, (AAAC)..................................................................... 6
4.6 Type test ....................................................................................................7
4.6.1 General ............................................................................................................................... 7
4.6.2 J oints in strands before stranding....................................................................................... 7
4.6.3 Stress Strain curve .......................................................................................................... 7
4.6.4 Breaking load...................................................................................................................... 7
4.6.5 Creep.................................................................................................................................. 7
4.7 Sample test ...............................................................................................8
4.7.1 General ............................................................................................................................... 8
4.7.2 Tests on strands before stranding...................................................................................... 8
4.7.3 Cross-sectional area........................................................................................................... 8
4.7.4 Conductor diameter ............................................................................................................ 8
4.7.5 Mass per unit length............................................................................................................ 8
4.7.6 Breaking load of strands from conductor............................................................................ 8
4.7.7 Surface condition................................................................................................................ 8
4.7.8 Lay ratio and direction of lay............................................................................................... 8
4.7.9 Grease content................................................................................................................... 8
4.8 Certificate of delivery ...............................................................................8
4.8.1 General ............................................................................................................................... 8
4.8.2 Documentation.................................................................................................................... 9
4.9 Installation ................................................................................................9
4.10 Tables ......................................................................................................10
Table 1 Steel conductor (Fe 140) .................................................................................................. 10
Table 2 All aluminium conductor (AAC), (AL1).............................................................................. 10
Tabell 3 Stlaluminiumlinor (AL1/ST1A)......................................................................................... 11
Table 4a AlMgSi-linor....................................................................................................................... 12
Table 4b AlMgSi-linor (AL7)............................................................................................................. 12
Table 5 Al59-linor........................................................................................................................... 13
4.11 Figures ....................................................................................................14
Figure 1 Steel conductors............................................................................................................... 14
Figure 2 All aluminium (AAC), All aluminium alloy (AAAC) conductors.......................................... 14
Figure 3 Aluminium conductors steel reinforced (ACSR) ............................................................... 14
Figure 4 Conductors, greasing........................................................................................................ 15

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4.1 REFERENCES
Note that standards, regulations etc. which are referred to in these
guidelines are subject to continuous change and can be withdrawn,
revised or replaced. It is the obligation that the contractor immediately
will inform the client of such changes
SS-EN 50182 Round wire concentric lay overhead electrical
stranded conductors
SS-EN 50183 Conductors for overhead lines - Aluminium-
magnesium-silicon alloy wires
SS-EN 50189 Conductors for overhead lines - Zinc coated steel
wires
SS-EN 50326 Conductors for overhead lines - Characteristics of
greases
SS-EN 60889 Hard-drawn aluminium wire for overhead line
conductors
SS-EN 61395 Overhead electrical conductors - Creep test
procedures for stranded conductors
SS-EN 60865-1 Short-circuit currents - Calculation of effects -
Part 1: Definitions and calculation methods
IEC/TR 60865-2 Short-circuit currents - Calculation of effects -
Part 2: Examples of calculation
SS-EN ISO 9001 Quality management systems - Requirements
SS ISO 5455 Technical drawings - Scales
SS 424 08 05 Hard zinc-coated steel wire for stranded
conductors and wire strands for overhead lines -
Fe140 wire
SS 424 08 06 Hard zinc-coated steel wire strands for overhead
lines - Fe140 wire strands
SS 424 08 11 Aluminium alloy wire for stranded conductors for
overhead lines - AlMgSi wire
SS 424 08 12 Aluminium alloy stranded conductors for
overhead lines - AlMgSi conductors
SS 424 08 13 Aluminium alloy wire for stranded conductors for
overhead lines - Al 59 wire
SS 424 08 14 Aluminium alloy stranded conductors for
overhead lines - Al 59 conductors
SvK TR 5-07E Technical guidelines - J oints
SvK TR 5-09E Technical guidelines Vibration dampers
SvK TR 5-13E Technical guidelines Earthing
SvK TR 8E Technical guidelines Documentation
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4.2 SCOPE
These guidelines are applicable to steel, aluminium, steel reinforced
aluminium and aluminium alloy conductors for overhead lines and
comprise design and testing.
The intention of the specification is to guarantee satisfactory performance
of the conductors during the lifetime of the overhead line.
For conductors to be buried underground refer to SvK TR 5-13E.
4.3 DEFINITIONS
Technical terms and definitions used in these guidelines:
Creep
Permanent elongation under constant stress over a period of time.
4.4 DESCRIPTION
4.4.1 STEEL CONDUCTORS
Conductors consisting of several layers of strands made from hot-dip
galvanised steel. See Figures 1a and 1b.
4.4.2 ALUMINIUM CONDUCTORS (AAC)
Conductors consisting of several layers of strands made from aluminium.
See Figure 2.
4.4.3 ALUMINIUM CONDUCTORS STEEL REINFORCED (ACSR)
Conductors having a core consisting of a strand, or several layers of
strands, made from hot-dip galvanised steel and with one or several outer
layers of strands made from aluminium. See Figures 3a and 3b.
4.4.4 ALUMINIUM ALLOY CONDUCTORS (AAAC)
4.4.4.1 AlMgSi conductors
Conductors consisting of several layers of strands made from AlMgSi.
See Figure 2.
4.4.4.2 Al 59 conductors
Conductors consisting of several layers of strands made from Al 59. See
Figure 2.
4.5 REQUIREMENTS
4.5.1 STEEL CONDUCTORS
4.5.1.1 Strand
Strands shall be manufactured from high strength steel in accordance
with SS 424 08 05.
4.5.1.2 Dimensions
Conductors shall have dimensions in accordance with SS 424 08 06, See
Table 1.
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5 (15)

4.5.1.3 Design
Conductors shall comply with the requirements in accordance with SS
424 08 06.
4.5.1.4 Breaking load
Conductors shall comply with the breaking load requirements in
accordance with SS 424 08 06, See Table 1.
4.5.1.5 Resistance
Conductors shall comply with the resistance requirements in accordance
with Table 1.
4.5.2 ALL ALUMINIUM CONDUCTOR (AAC)
4.5.2.1 Strand
Strands shall be manufactured in accordance with SS-EN 60889.
4.5.2.2 Dimensions
Conductors shall have dimensions in accordance with SS-EN 50182, See
Table 2.
4.5.2.3 Design
Conductors shall comply with the requirements in accordance with SS-
EN 50182, AL1.
Conductors shall meet the requirements of strength in accordance with
SS-EN 50182, See Table 2.
4.5.2.5 Resistance
Conductors shall meet the requirements of resistance in accordance with
4.5.2.6 Greasing
When greasing of conductors is requested they shall be greased in
accordance with SS-EN 50182 Annex B, Case 4, See Figure 4.
Grease shall meet the requirements in accordance with SS-EN 50326.
4.5.3 ALUMINIUM CONDUCTORS STEEL REINFORCED (ACSR)
4.5.3.1 Strand
Steel strands shall be manufactured in accordance with SS-EN 50189
Class ST1A.
Aluminium strands shall be manufactured in accordance with SS-EN
60889.
4.5.3.2 Dimensions
Conductors shall have dimensions in accordance with SS-EN 50182, See
Table 3.
4.5.3.3 Design
Conductors shall meet the requirements in accordance with SS-EN 50182
AL1/ST1A. A core consisting of only one steel strand shall have no
joints.
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4.5.3.5 Resistance
Conductors shall comply with the resistance requirements of Table 3.
4.5.3.6 Greasing
When greasing of the steel core of conductors is requested it shall be
greased in accordance with SS-EN 50182 Annex B, Case 1, See Figure 4.
4.5.4 ALMGSI, ALL ALUMINIUM ALLOY CONDUCTOR, (AAAC)
4.5.4.1 Strand
Strands shall be manufactured in accordance with SS 424 08 11
Alternatively shall the strand be in accordance with SS-EN 50183-AL7.
4.5.4.2 Dimensions
Conductors shall have measurements in accordance with SS 424 08 12,
See Table 4A.
Alternatively shall the conductor have dimensions in accordance with
SS-EN 50182-AL7, See Table 4B.
4.5.4.3 Design
Conductors shall comply with the requirements of SS-EN 50182.
SS 424 08 12, See Table 4A.
Alternatively shall the conductor meet the requirements for rated
strength in accordance with SS-EN 50182-AL7, See Table 4B.
4.5.4.5 Resistance
SS 424 08 12, See Table 4A.
Alternatively shall the conductor meet the requirements for resistance in
accordance with SS-EN 50182-AL7, See Table 4B.
4.5.4.6 Greasing
4.5.5 AL 59, ALL ALUMINIUM ALLOY CONDUCTOR, (AAAC)
4.5.5.1 Strand
Strands shall be manufactured in accordance with SS 424 08 13.
4.5.5.2 Dimensions
Conductors shall have dimensions in accordance with SS 424 08 14, See
Table 5.
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4.5.5.3 Design
Conductors shall comply with the requirements of SS-EN 50182.
SS 424 08 14, See Table 5.
4.5.5.5 Resistance
SS 424 08 14, See Table 5.
4.5.5.6 Greasing
4.6 TYPE TEST
4.6.1 GENERAL
Type tests are to be performed in accordance with SS-EN 50182 as stated
in clauses 4.6.2 4.6.4 below. In addition for conductors made from Al
59 tests in accordance with clause 4.6.5 shall be performed.
4.6.2 JOINTS IN STRANDS BEFORE STRANDING
This test shall be performed in accordance with SS-EN 50182.
4.6.3 STRESS STRAIN CURVE
This test shall be performed in accordance with SS-EN 50182. All
measurements taken shall be recorded and submitted to the client.
Calculated curve of the third degree for the stress respectively strain,
connecting the recorded values of stress strain, including the formulas
shall be included.
4.6.4 BREAKING LOAD
4.6.5 CREEP
This test shall be performed in accordance with SS-EN 61395 and the
parameters shall be in accordance with SS 424 08 14. The creep shall be
measured at intervals of time evenly logarithmically distributed over the
entire testing time. All readings of temperature, strain and time shall be
shown in tabular form. The linear regression shall be calculated for all
the measured strain readings. It shall also be calculated for the measured
strain readings from 50 hours after start to the end of the test.
When calculating the linear regression, the value z shall be added to
every reading such that, at the time t=87600 hours (10 years), the creep
will be equal for the two regression curves. Calculated values for k and
b, in addition to the calculated creep from fifty hour to ten years, are to
be presented to the client.
The creep shall be calculated according to the formula:
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8 (15)

b k
t * 10 =
where
= conductor creep during time t
k = point of intersection between the line and the y-axis
b = line slope
t = time for which creep shall be calculated
4.7 SAMPLE TEST
4.7.1 GENERAL
The sample test shall be performed in accordance with SS-EN 50182.
4.7.2 TESTS ON STRANDS BEFORE STRANDING
The tests shall show that strands comply with the requirements of clauses
4.5.1.1, 4.5.2.1, 4.5.3.1, 4.5.4.1 and 4.5.5.1.
4.7.3 CROSS-SECTIONAL AREA
4.7.4 CONDUCTOR DIAMETER
4.7.5 MASS PER UNIT LENGTH
4.7.6 BREAKING LOAD OF STRANDS FROM CONDUCTOR
4.7.7 SURFACE CONDITION
The test shall be performed in accordance with SS-EN 50182.
4.7.8 LAY RATIO AND DIRECTION OF LAY
4.7.9 GREASE CONTENT
4.8 CERTIFICATE OF DELIVERY
4.8.1 GENERAL
The client shall, according to these guidelines, approve the conductor
before delivery. For approval the manufacturer shall show that the
conductor conforms to the guidelines.
The manufacturer shall provide documentation in accordance with
clauses 4.8.2.1-4.8.2.5 for approval.
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9 (15)

The approval of drawings by the client does not release the manufacturer
from his obligation regarding the conductor complying with the
guidelines.
All documentation shall be written in Swedish or English.
4.8.2 DOCUMENTATION
General requirements for documentation see SvK TR 8E.
4.8.2.1 Assembly drawing
The assembly drawing shall have an appropriate scale in accordance with
SS ISO 5455. On the drawing shall be given:
Type
Cross-sectional area and stranding
Mass per km
Resistance
Conductor length per drum
4.8.2.2 List of material
Description of material for included parts.
4.8.2.3 Manufacturing process
Description of the manufacturing process
4.8.2.4 Quality system
Quality system in accordance with SS-EN ISO 9001.
4.8.2.5 Type test report
Type test report in accordance with clause 4.6
4.9 INSTALLATION
Conductors shall be run-out under tension using pilot strands.
The conductor shall be clamped-in within 48 hours after it has been
sagged. If this cannot be done, vibration dampers in accordance with
SvK TR 5-09E shall be installed
Sheaves of running out blocks for the conductor shall be rubber lined and
have a diameter of at least 15 times the conductor diameter.
J oints for conductors shall be in accordance with SvK TR 5-07E. The
conductor ends shall be free from dirt and undamaged when the joint is
installed. Conductor adjacent to the joint shall not have protruding
strands.
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10 (15)

4.10 TABLES
TABLE 1 STEEL CONDUCTOR (FE 140)
Diameter Calculated
Strand Cond. Mass
Rated
strength
DC
resistanse
1)
Short
circuit
current
2)
Desig-
nation
area
Nos
of
strands
mm mm kg/km kN /km kA
52 7 3,08 9,24 412 71,4 3,705 3,0
68 7 3,52 10,6 538 93,1 2,837 3,9
89 7 4,02 12,1 702 122 2,175 5,1
105 7 4,36 13,1 826 143 1,849 6,0
142 19 3,08 15,4 1127 194 1,375 8,2
185 19 3,52 17,6 1472 253 1,053 10,7
241 19 4,02 20,1 1920 331 0,8074 13,9
284 19 4,36 21,8 2258 390 0,6864 16,4
1) The DC resistance is calculated from the mean value of 192,0 nm
(9,0% IACS) for the individual strand.
2) The short circuit current is the calculated effective value with a
duration of one second at an initial conductor temperature of +30
C and a final temperature of +300 C.
TABLE 2 ALL ALUMINIUM CONDUCTOR (AAC), (AL1)
Diameter Calculated
Strand Cond. Mass
Rated
strength
DC
resistanse
1)
Continuous
current
capacity
2)
Short
circuit
current
3)
Desig-
nation
accord.
EN
Desig-
nation
area
Nos
of
strands
mm mm kg/km kN /km A kA
454-AL1 454 61 3,08 27,7 1256 74,99 0,06366 406 43,5
594-AL1 593 61 3,52 31,7 1641 97,95 0,04874 433 56,9
774-AL1 774 61 4,02 36,2 2140 123,9 0,03737 483 74,2
911-AL1 910 61 4,36 39,2 2517 145,7 0,03177 519 87,3
1) The DC resistance is calculated from the mean value 28.035 nm
(61.5 % IACS) of the individual strand.
2) The continuous current capacity is calculated for a conductor
temperature of +50 C at an ambient temperature of +30C,
frequency 50 Hz, resistivity temperature coefficient 0,00403,
emission factor 0,7, absorption coefficient 0,9, wind velocity 0,6
m/s and at a latitude of 60 (N).
3) The short circuit current is the calculated effective value with
duration of one second at an initial conductor temperature of +50C
and a final temperature of +200C.
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Tekniska Riktlinjer

TABLE 3 ALUMINIUM CONDUCTOR STEEL REINFORCED (AL1/ST1A)

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12 (15)

Tekniska Riktlinjer

TABLE 4A ALMGSI-CONDUCTOR
Diameter Calculated Continuous Short-
Desig-
nation
Nos
of
Strand Cond. Mass Rated-
strength
DC
resistance
1)
current
capacity
2)

circuit
current
3)
area strands mm mm kg/km kN /km A kA
454 61 3,08 27,7 1256 125,0 0,06755 393 43,2
593 61 3,52 31,7 1640 157,3 0,05172 419 56,4
774 61 4,02 36,2 2139 197,4 0,03965 471 73,6
910 61 4,36 39,2 2516 232,2 0,03371 503 86,6
1) The DC resistance is calculated from the mean value 30,000 nm (57,5%
IACS) of the individual strand.
2) The continuous current capacity is calculated for a conductor temperature of
+50 C at an ambient temperature of +30C, frequency 50 Hz, resistivity
temperature coefficient 0,0038, emission factor 0,7, absorption coefficient
0,9, wind velocity 0,6 m/s and at a latitude of 60 (N).
3) The short circuit current is the calculated effective value with duration of
one second at an initial conductor temperature of +50C and a final
temperature of +200C.
TABLE 4B ALMGSI-CONDUCTOR (AL7)
Diameter Calculated
Stran
d
Cond. Mass
Rated
strength
DC
resistance
1)

Con-
tinuous
current
capa-
city
2)

Short-
circuit-
current
3)

Desig-
nation
accord.
EN

Desig-
nation

area
Nos
of
strand
mm mm kg/km kN /km A kA
454-AL7 454 61 3,08 27,7 1256 125,0 0,06755 393 43,2
594-AL7 593 61 3,52 31,7 1641 157,3 0,05172 419 56,4
774-AL7 774 61 4,02 36,2 2140 197,4 0,03965 471 73,6
911-AL7 910 61 4,36 39,2 2517 232,2 0,03371 503 86,6
13 (15)

Tekniska Riktlinjer

TABLE 5 AL59-LINOR
Diameter Calculated Continuous Short-
Desig-
nation
Nos
of
Strand Cond. Mass Rated-
strength
DC
resistance
1)
current
capacity
2)

circuit
current
3)
area strands mm mm kg/km kN /km A kA
454 61 3,08 27,7 1250 113,6 0,06532 399 44,1
593 61 3,52 31,7 1640 142,5 0,05001 426 57,6
774 61 4,02 36,2 2140 178,1 0,03834 478 75,1
910 61 4,36 39,2 2510 209,5 0,03260 511 88,3

14 (15)

Tekniska Riktlinjer

4.11 FIGURES
FIGURE 1 STEEL CONDUCTORS

7 strands 19 strands

FIGURE 2 ALL ALUMINIUM (AAC), ALL ALUMINIUM ALLOY (AAAC)
CONDUCTORS

61 strands

FIGURE 3 ALUMINIUM CONDUCTORS STEEL REINFORCED (ACSR)
Figure 3a Phase conductors

54/7 strands 54/19 strands

Figure 3b Shield conductors

12/7 strands 32/7 strands

15 (15)

Tekniska Riktlinjer

FIGURE 4 CONDUCTORS, GREASING

Case 1 Case 4

Ohtl Hi Voltage Conductors TR 5 04e 080709 Rev A

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