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INSTRUCTION FLOWCHART FOR USING THE 2PhaseRelief0000.

XLS WORKSHEET (USER MANUAL IS ALSO AVAILABLE)


START ENSURE THAT THIS IS THE SOURCE PROGRAM FILE (2PhaseRelief0000.xls)
USE FILE, SAVE AS OPERATIONS TO SAVE A COPY WITH THE DESIRED NAME & LOCATION

COMPLETE THE CALCULATION COVER SHEET, AND CALCULATION CONTENTS SHEET

USE THE DECISION FLOWCHART TO DETERMINE THE APPROPRIATE WORKSHEET FOR YOUR CALCULATION GO TO THE APPROPRIATE WORKSHEET AND USE THE EDIT, MOVE OR COPY SHEET COMMANDS TO CREATE A COPY OF THE WORKSHEET RENAME THIS COPIED WORKSHEET ENTER INPUT DATA ETC. INTO THE RENAMED SHEET IF THE WORKSHEET HAS A SOLVE BUTTON, PRESS IT

ANY MORE CALCULATIONS?

YES

NO
DELETE ALL UNUSED WORKSHEETS (INCLUDING THIS ONE) ENSURE CALCULATION COVER AND CONTENTS WORKSHEETS ARE COMPLETED

SAVE AND PRINT ENTIRE WORKBOOK STOP

3A.100A(10/2000)

SHEET 1 OF N

A
TITLE: OBJECTIVE:

STONE & WEBSTER


A Shaw Group Company CALCULATION COVER SHEET

J.O./W.O. No: CLIENT: PROJECT: LOCATION: EQUIP/DWG.No:

J.O./W.O. No Client Project Location


CALCULATION No:

Calc No.

INPUTS:

ASSUMPTIONS:

ASSUMPTIONS REQUIRING CONFIRMATION:

BASIS OF CALCULATION, METHOD, OR SOFTWARE TO BE USED:

Two phase relief calculation software based on API RP-520, 7th Edition, Jan 2000, Appendix D

CONCLUSION:

DATA CONFIRMATION REQUIRED REVISION PREPARER / DATE CHECKER / DATE \\vboxsrv\conversion_tmp\scratch_4\208733477.xls.ms_office.xls

SHEET 1 OF N

3A.100B(10/2000)

SHEET 2 OF N

A
CALCULATION NUMBER:

STONE & WEBSTER


A Shaw Group Company CALCULATION TABLE OF CONTENTS Calc No. TITLE

J.O./W.O. No: CLIENT: PROJECT: LOCATION:

J.O./W.O. No Client Project Location


PAGE

\\vboxsrv\conversion_tmp\scratch_4\208733477.xls.ms_office.xls

SHEET 2 OF N

Date Printed: 2/3/2014

DECISION FLOWCHART FOR SIZING TWO-PHASE RELIEF DEVICES

2-Phase

Defined as: Liquid and gas either at inlet, outlet, or within relieving device. No solid.

Only saturated water / steam present ? YES

NO

Vapour / gas present at inlet? NO

YES

Does flashing occur? NO

YES

Is noncondensable gas present? NO

YES

Steam present at inlet? NO

YES

Are applicability conditions of worksheet "Liquid Inlet, Close Boiling" satisfied? NO

YES

Are applicability conditions of worksheet YES "2 Phase Inlet, Close Boiling" satisfied?

Are applicability conditions of worksheet "Non-condensable Gas Present" satisfied? NO

YES

NO

Use Fig. 11-2 of ASME VIII,

Treat as dry saturated steam

"Liquid Inlet, Wide

"Liquid Inlet, Close

"2 Phase Inlet, NON-FLASHING

"2 Phase Inlet, Wide

"2 Phase

"Non-condensable Gas Present" NON-CONDENSABLE GAS PRESENT

MANDATORY ASME CODE

SUB-COOLED LIQUID INLET

SIMPLE FLASHING 2 PHASE INLET

(Method as per API RP-520, 7th Edition, January 2000, Appendix D)


Source Program: 2PhaseRelief0000

STONE & WEBSTER

Source Program Last Edited: 30/05/01, 16:33

Client Project / Plant Location System

CALCULATION SHEET - TWO PHASE RELIEF Client Project Location

Sheet No. Job No. Calc No. Date By Time

? OF N
J.O./W.O. No

Calc No.

Applicability "Liquid Inlet, Wide Boiling" 1. Only subcooled or saturated liquid at PRV inlet, either flashing or non-flashing through PRV. AND 2. Turbulent Flow. AND 3. EITHER Flashing multi-component systems with nominal boiling range (highest to lowest component) > 150F (80C) OR Flashing single component systems where Tr > 0.9 or Pr > 0.5 Input Data Q Relief Rate kg/h #DIV/0! USgal/min Pset PRV set pressure barg 0.0 psig %OverP PRV allowable percentage overpressure P0 Relieving pressure at the PRV inlet T0 Relieving temperature at the PRV inlet rl0 Ps P9 x9 rv9 rl9 Pa Liquid density at PRV inlet Saturation (vapour) pressure (or bubble point) corresponding to T 0 90% of Ps Mass fraction that is vapour phase at P 9 (isenthalpic flash from T0, x0, Ps) Density of vapour phase at P9 (isenthalpic flash from T 0, x0, Ps) Density of liquid at P9 (isenthalpic flash from T 0, x0, Ps) Backpressure % 1.01 bara
o

0 % 14.7 psia 491.4 R


3

kg/m bara 0.00 bara -

0.00 lb/ft3 0.0 psia 0.0 psia 0 0.0000 lb/ft 0.00 lb/ft 0.0 psia

kg/m kg/m bara

Calculations r9

(Method as per API RP-520, 7th Edition, January 2000, Appendix D) #DIV/0! kg/m3 #DIV/0! lb/ft3

Homogeneous dens. at 90% of Ps (isenthalpic flash from T 0, x0, Ps)

r l0 w s = 9 1 r 9

Leung omega factor


If

ws
h s h st
then

#DIV/0!
hc = h s ,
otherwise 3 + 2 w sh s - 1 = 0

h st

2w s = 1 + 2w s
Pc P P P , hs = s , hst = st , ha = a P0 P0 P0 P0

1 w s + w - 2 hc s h 2 - 2(w - 1)h + w h ln c s c s s h 2h s s

transition saturation pressure ratio critical pressure ratio

hst hc hs ha #DIV/0! #DIV/0! HIGH SUBCOOLING


1 2

#DIV/0! #DIV/0! 0.000 0.000 #DIV/0! #DIV/0!

hc =

subcooling region (low subcooling if hs > hst) criticallity (critical if ha < hc) LOW SUBCOOLING
hs 68.092(1-hs ) + 2wshs ln h - (ws -1)(hs -h) P o rl 0

G=

2 G = 96 .3[rl 0 (P 0 - P)] 1

ws

hs

-1 +1 h

where P = Ps if critical, P = Pa if subcritical Ghighsub #DIV/0! lb/s.ft

where h = hc if critical, h = ha if subcritical Glowsub #DIV/0! lb/s.ft Relief rate (mass flux) G #DIV/0! kg/s.m #DIV/0! lb/s.ft

Qrl 0 A = 0.3208 Kd Kb Kc G
Valve discharge coefficient (prelim. 0.65 for subcooled, 0.85 for sat.- TBC) % gauge back pressure Back pressure correction factor Rupture disc combination factor - use 1 for no rupture disc Required effective PSV discharge area #DIV/0! A Kd %gPb Kb Kc #DIV/0! cm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! mm mm cm kg/h 0.65 #DIV/0! #DIV/0! 1.000 #DIV/0! in #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! in in in
USgal/min

PSV inlet Designation (Always use ballanced bellows valve for 2 phase relief) PSVoutlet Orifice area (per valve) Number of operational valves Rated flow - all valves
Source Program: 2PhaseRelief0000 \\vboxsrv\conversion_tmp\scratch_4\208733477.xls.ms_office.xls

STONE & WEBSTER

Source Program Last Edited: 30/05/01, 16:33

Client Project / Plant Location System

CALCULATION SHEET - TWO PHASE RELIEF Client Project Location

Sheet No. Job No. Calc No. Date By Time

? OF N
J.O./W.O. No

Calc No.

Applicability "Liquid Inlet, Close Boiling" 1. Only subcooled or saturated liquid at PRV inlet, either flashing or non-flashing through PRV. AND 2. Turbulent Flow. AND 3. EITHER Flashing multi-component systems with nominal boiling range (highest to lowest component) < 150F (80C) OR Flashing single component systems where Tr < 0.9 or Pr < 0.5 Input Data Q Relief Rate kg/h #DIV/0! USgal/min Pset PRV set pressure barg 0.0 psig %OverP PRV allowable percentage overpressure P0 Relieving pressure at the PRV inlet T0 Relieving temperature at the PRV inlet rl0 Cp Ps rvs rls hvs hls Pa Liquid density at PRV inlet Liquid specific heat at constant pressure at the PRV inlet Saturation (vapour) pressure (or bubble point) corresponding to T0 Density of vapour at Ps,T0 Density of liquid at Ps, T0 Specific enthalpy of vapour at Ps, T0 Specific enthalpy of liquid at Ps, T0 Backpressure % 1.01 bara
o

0 % 14.7 psia 491.4 R 0.00 lb/ft3 0.000 Btu/lbR 0.0 psia 0.0000 lb/ft 0.00 lb/ft 0.0 Btu/lb 0.0 Btu/lb 0.0 psia

kg/m3 kJ/kgK bara kg/m kg/m kJ/kg kJ/kg bara

Calculations vvls hvls

(Method as per API RP-520, 7th Edition, January 2000, Appendix D) #DIV/0! m3/kg 0 kJ/kg #DIV/0! ft3/lb 0 Btu/lb

Difference between the vapour and liquid specific volumes at Ps, T0 Latent heat of vaporisation at Ps (difference between the vapour and liquid specific enthalpies at Ps, T0) Leung omega factor 2 v vls ws

w s = 0 . 185 r l 0 C p T 0 Ps
h st =
2w s 1 + 2w s

h vls

#DIV/0!
hc = h s ,
otherwise 3 + 2 w sh s - 1 = 0

If

h s h st

then

1 w s + w - 2 hc s h 2 - 2(w - 1)h + w h ln c s c s s h 2h s s

transition saturation pressure ratio critical pressure ratio

hst hc hs ha #DIV/0! #DIV/0! HIGH SUBCOOLING


1 2

#DIV/0! #DIV/0! 0.000 0.000 #DIV/0! #DIV/0!

hc =

Pc P P P , hs = s , hst = st , ha = a P0 P0 P0 P0

subcooling region (low subcooling if hs > hst) criticallity (critical if ha < hc) LOW SUBCOOLING
hs 68.092(1-hs ) + 2wshs ln - (ws -1)(hs -h) h G= hs -1 +1 ws h P o rl 0

2 G = 96.3[rl 0 (P 0 - P)] 1

where P = Ps if critical, P = Pa if subcritical Ghighsub #DIV/0! lb/s.ft G #DIV/0! kg/s.m #DIV/0! lb/s.ft

where h = hc if critical, h = ha if subcritical Glowsub #DIV/0! lb/s.ft Relief rate (mass flux)

Qrl 0 A = 0.3208 Kd Kb Kc G
Valve discharge coefficient (prelim. 0.65 for subcooled, 0.85 for sat.- TBC) % gauge back pressure Back pressure correction factor Rupture disc combination factor - use 1 for no rupture disc Required effective PSV discharge area #DIV/0! A Kd %gPb Kb Kc #DIV/0! cm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! mm mm cm kg/h 0.65 #DIV/0! #DIV/0! 1.000 #DIV/0! in #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! in in in
USgal/min

PSV inlet Designation (Always use ballanced bellows valve for 2 phase relief) PSVoutlet Orifice area (per valve) Number of operational valves Rated flow - all valves
Source Program: 2PhaseRelief0000 \\vboxsrv\conversion_tmp\scratch_4\208733477.xls.ms_office.xls

STONE & WEBSTER

Source Program Last Edited: 30/05/01, 16:33

CALCULATION SHEET - TWO PHASE RELIEF Client Project / Plant Location System Client Project Location

Sheet No. Job No. Calc No. Date By Time

? OF N
J.O./W.O. No

Calc No.

Applicability "2 Phase Inlet, Non-flashing" 1. EITHER Two phase at PRV inlet, non-flashing through PRV. OR Highly subcooled liquid and either a non-condensable gas, condensable vapour, or both.

Input Data W Relief rate Pset PRV set pressure %OverP PRV allowable percentage overpressure P0 Relieving pressure at PRV inlet T0 x0 rvg0 rl0 k Pa Relieving temperature at PRV inlet Mass fraction vapour at PRV inlet (quality) Density of vapour phase at PRV inlet Density of liquid at PRV inlet Cp/Cv for vapour phase at std. conditions (if unknown, use a value of 1.0) Backpressure
th

kg/h barg % 1.01 bara C kg/m kg/m bara

0 lb/h 0.0 psig 0 % 14.7 psia 491.4 R 0 0.0000 lb/ft 0.00 lb/ft 0 0.0 psia

Calculations vvg0 v0

(Method as per API RP-520, 7 Edition, January 2000, Appendix D) #DIV/0! m/kg #DIV/0! m/kg #DIV/0! ft/lb #DIV/0! ft/lb

Specific volume of vapour phase at PRV inlet Homogeneous specific volume at PRV inlet

x 0 v vg v0

void fraction

a0

#DIV/0!

w = a0 k

Leung omega factor

#DIV/0!

h c 2 + (w 2 - 2w )(1 - h c ) 2 + 2w 2 ln(h c ) + 2w 2 (1 - h c ) = 0
P c =hc P 0
critical pressure ratio critical pressure hc Pc ha #DIV/0!
CRITICAL FLOW SUBCRITICAL FLOW

#DIV/0! #DIV/0! bara 0.000 #DIV/0! #DIV/0! psia

ha =

Pa

P0

back pressure ratio

G = 68 . 09 h c

P0 v 0w

G =

68 . 09 { - 2 [ w ln( h a ) + ( w -1 )(1-h a )]} 1 w h -1 + 1 a

P0 v0
#DIV/0! kg/s.m #DIV/0! lb/s.ft

Relief rate (mass flux)

A =

0 . 04 W K d K b K cG
Kd %gPb Kb Kc A #DIV/0! cm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! mm mm cm kg/h 0.85 #DIV/0! #DIV/0! 1.000 #DIV/0! in #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! in in in lb/h

Valve discharge coefficient (preliminary value 0.85 - TBC) % gauge back pressure Back pressure correction factor Rupture disc combination factor - use 1 for no rupture disc Required effective PSV discharge area

PSV inlet Designation (Always use ballanced bellows valve for 2 phase relief) PSVoutlet Orifice area (per valve) Number of operational valves Rated flow - all valves
Source Program: 2PhaseRelief0000 \\vboxsrv\conversion_tmp\scratch_4\208733477.xls.ms_office.xls

STONE & WEBSTER

Source Program Last Edited: 30/05/01, 16:33

Client Project / Plant Location System

CALCULATION SHEET - TWO PHASE RELIEF Client Project Location

Sheet No. Job No. Calc No. Date By Time

? OF N
J.O./W.O. No

Calc No.

Applicability "2 Phase Inlet, Wide Boiling" 1. Two phase at PRV inlet, flashing through PRV. Noncondensable gas may be present. AND 2. EITHER Flashing multi-component systems with nominal boiling range (highest to lowest component) > 150F (80 oC) OR Flashing single component systems where Tr > 0.9 or Pr > 0.5 OR Pv0/P0 > 0.9 OR Pg0/P0 < 0.1, OR contains more than 0.1 weight % hydrogen Input Data W Relief rate Pset PRV set pressure %OverP P0 T0 x0 rv0 rl0 P9 x9 rv9 rl9 Pa Pv0 Pg0 PRV allowable percentage overpressure Relieving pressure at PRV inlet Relieving temperature at PRV inlet Mass fraction that is vapour phase at PRV inlet (quality) Density of vapour phase at PRV inlet Density of liquid at PRV inlet 90% of P0 Mass fraction that is vapour phase at P9 (isenthalpic flash from T0, P0, x0) Density of vapour phase at P9 (isenthalpic flash from T0, P0, x0) Density of liquid at P9 (isenthalpic flash from T0, P0, x0) Backpressure bubble point pressure corresponding to T0 Noncondensable gas partial pressure at the PRV inlet (Method as per API RP-520, 7th Edition, January 2000, Appendix D) #DIV/0! m/kg #DIV/0! m/kg #DIV/0! m/kg #DIV/0! ft/lb #DIV/0! ft/lb #DIV/0! ft/lb Calculations vv0 v0 v9 kg/h barg % 1.01 bara C kg/m kg/m 0.91 bara kg/m kg/m bara 0 lb/h 0.0 psig 0 % 14.7 psia 491.4 R 0 0.0000 lb/ft 0.00 lb/ft 13.2 psia 0 0.0000 lb/ft 0.00 lb/ft 0.0 psia

Saturation (vapour) pressure corresponding to the inlet temperature T0. For a multi-component system, use the

Specific volume of vapour phase at PRV inlet Homogeneous specific volume at PRV inlet Homog. sp. vol. at 90% of P0 (isenthalpic flash from T0, P0, x0)

a
w

x0vv0 v0
- 1

void fraction

a0

#DIV/0!

v 9 = 9 v 0

Leung omega factor

#DIV/0!

h c 2 + (w 2 - 2w )(1 - h c ) 2 + 2w 2 ln(h c ) + 2w 2 (1 - h c ) = 0
critical pressure ratio hc critical pressure back pressure ratio #DIV/0!
SUBCRITICAL FLOW

#DIV/0! #DIV/0! bara 0.000 #DIV/0! #DIV/0! psia

P c =hc P 0

Pc ha

ha

P = a P0

CRITICAL FLOW

G = 68 . 09h c

P0 v 0w

G=

68 .09{ -2[w ln(h a ) + (w -1)(1-h a )]} 1 w h -1 +1 a

P0 v0
G #DIV/0! kg/s.m #DIV/0! lb/s.ft

Relief rate (mass flux)

A=

0 . 04 W K d K b K cG
Kd %gPb Kb Kc A #DIV/0! cm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! mm mm cm kg/h 0.85 #DIV/0! #DIV/0! 1.000 #DIV/0! in #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! in in in lb/h

Valve discharge coefficient (preliminary value 0.85 - TBC) % gauge back pressure Back pressure correction factor Rupture disc combination factor - use 1 for no rupture disc Required effective PSV discharge area

PSV inlet Designation (Always use ballanced bellows valve for 2 phase relief) PSVoutlet Orifice area (per valve) Number of operational valves Rated flow - all valves
Source Program: 2PhaseRelief0000 \\vboxsrv\conversion_tmp\scratch_4\208733477.xls.ms_office.xls

STONE & WEBSTER

Source Program Last Edited: 30/05/01, 16:33

Client Project / Plant Location System

CALCULATION SHEET - TWO PHASE RELIEF Client Project Location

Sheet No. Job No. Calc No. Date By Time

? OF N
J.O./W.O. No

Calc No.

Applicability "2 Phase Inlet, Close Boiling" 1. Two phase at PRV inlet, flashing through PRV. AND o 2. EITHER Flashing multi-component systems with nominal boiling range (highest to lowest component) < 150F (80 C) OR Flashing single component systems where Tr < 0.9 or Pr < 0.5 Input Data W Relief rate Pset PRV set pressure %OverP PRV allowable percentage overpressure P0 Relieving pressure at PRV inlet T0 x0 rv0 rl0 hv0 hl0 Cp Pa Relieving temperature at PRV inlet Mass fraction vapour at PRV inlet (quality) Density of vapour at PRV inlet Density of liquid at PRV inlet Specific enthalpy of vapour at PRV inlet Specific enthalpy of liquid at PRV inlet Specific heat of liquid at PRV inlet Backpressure

kg/h barg % 1.01 bara C kg/m kg/m kJ/kg kJ/kg kJ/kgK bara

0 lb/h 0.0 psig 0 % 14.7 psia 491.4 R 0 0.0000 lb/ft 0.00 lb/ft 0.0 Btu/lb 0.0 Btu/lb 0.000 Btu/lbR 0.0 psia

Calculations vv0 vvl0 v0 hvl0

(Method as per API RP-520, 7th Edition, January 2000, Appendix D) #DIV/0! m/kg #DIV/0! m/kg #DIV/0! m/kg 0 kJ/kg #DIV/0! ft/lb #DIV/0! ft/lb #DIV/0! ft/lb 0 Btu/lb

Specific volume of vapour at PRV inlet Difference between the vapour and liquid specific volumes at PRV inlet Homogeneous specific volume at PRV inlet Latent heat of vaporisation at P0 (difference between the vapour and liquid specific enthalpies at PRV inlet)

x0vv0 v0

void fraction

a0

#DIV/0!

xv w = 0 v0 v0
P c =hc P 0

0.37P0 vvl0 0.185C pT0 P0 1 + hvl0 v0


critical pressure ratio critical pressure back pressure ratio

vvl0 h vl0

Leung omega factor w #DIV/0!

h c 2 + (w 2 - 2w )(1 - h c ) 2 + 2w 2 ln(h c ) + 2w 2 (1 - h c ) = 0
hc Pc ha #DIV/0!
CRITICAL FLOW SUBCRITICAL FLOW

#DIV/0! #DIV/0! bara 0.000 #DIV/0!


1

h a = Pa P 0

#DIV/0! psia

G = 68 . 09 h c
Relief rate (mass flux)

P0 v 0w

G =

68 . 09 { - 2 [ w ln( h a ) + ( w -1 )(1-h a )]} 1 w h -1 + 1 a

P0 v0
#DIV/0! kg/s.m #DIV/0! lb/s.ft

A=

0 . 04 W K d K b K cG
Kd %gPb Kb Kc A #DIV/0! cm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! mm mm cm kg/h 0.85 #DIV/0! #DIV/0! 1.000 #DIV/0! in #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! in in in lb/h

Valve discharge coefficient (preliminary value 0.85 - TBC) % gauge back pressure Back pressure correction factor Rupture disc combination factor - use 1 for no rupture disc Required effective PSV discharge area

PSV inlet Designation (Always use ballanced bellows valve for 2 phase relief) PSVoutlet Effective discharge area (per valve) Number of operational valves Rated flow - all valves
Source Program: 2PhaseRelief0000 \\vboxsrv\conversion_tmp\scratch_4\208733477.xls.ms_office.xls

STONE & WEBSTER

Source Program Last Edited: 30/05/01, 16:33

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