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Flame Spray Technologies

SprayTech
Flame Spray Technologies bv Impact 4, 6921 RZ Duiven P.O. Box 1027, 6920 BA Duiven The Netherlands Tel: +31 263190140 Fax: +31 263190141 E-mail: info@fst.nl Homepage: www.fst.nl Flame Spray Technologies Inc. 3040 Charlevoix Dr. SE Suite 203 I Grand Rapids, MI 49546 USA Tel: +1 6169882622 Fax: +1 6169882629 E-mail: Twilmert@aol.com Homepage: www.flamespraytechnologies.com FST Distribution/Agent

Doc. no. : Issue : Date :

06MA.WI.100 3 October 2005

Thermal Spray wires

Optimal coating properties start with a complete understanding of the application together with the selection of the most suitable coating material. Deposition efficiency, hardness, bond strength, density, and coating economics are just a few characteristics influenced by the choice of the material. Our hands-on experience and application know-how has helped us to understand the relation between the material, the process and the subsequent coating properties. FLAME SPRAY TECHNOLOGIES offers a complete range of Thermal Spray Materials including Metals and Alloys, Composites, Ceramics and Carbides. In this SprayTech FSTs thermal Spray wire product range is introduced.

Thermal Spray Wires are mainly used in the Electric Arc Spray Process and the Flame Wire Spray Process. FLAME SPRAY TECHNOLOGIES is offering a wide range of high quality thermal spray
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wires including Zinc, Aluminum, Stainless Steels, Aluminum Bronze, Various Cored Wires, Alloy 625, Molybdenum and many other types.

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The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product.

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SprayTech
Wires
Wire Type Pure Zinc Composition Zn 99,9%

Doc. no. : Issue : Date :

06MA.WI.100 3 October 2005

FST p/n W-100.1 W-100.3

Diameter (mm) 1.6mm (1/16) 3.2mm (1/8)

Typical Properties and Applications Steel protection against corrosion both in atmospheric and immersed in either fresh or salt water EMI/RFI Shielding Electrical conductivity Equivalent to: 02Z Coatings are resistant to atmospheric, chemical and heat corrosion Electrical and heat conductive Equivalent to: 01T Coatings are corrosion resistant and create a anti ship surface due to imbedded Al2O3 particles Typical applications include: walkways Excellent high temperature oxidation and corrosion properties Good for repair and build-up of similar chemistry super alloy components Equivalent to: 77T - SM8276 Specially designed for Boiler applications Titanium pre-alloyed, resulting in superior bond strength W-345.1 produces coatings which are extremely resistant to corrosive vanadium and sulphur gases in boiler atmospheres. Equivalent to: 45CT

Pure Aluminium

Al

99%

W-200.1 W-200.3

1.6mm (1/16) 3.2mm (1/8)

Aluminium Al2O3

Cored wire

W-209.3

3.2mm (1/8)

Alloy C-276

NiCrMoFeW

W-322.1

1.6mm (1/16)

NiCrTi

Cr Ti Ni

43.5% 0,3% Bal.

W-345.1

1.6mm (1/16)

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The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product.

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Wires
Wire Type Inconel 625 Composition Cr 21,5% Fe 5,0% Mo 9,0% Nb 3,6% Ni Bal.

Doc. no. : Issue : Date :

06MA.WI.100 3 October 2005

FST p/n W-365.1

Diameter (mm) 1.6mm (1/16)

Typical Properties and Applications Excellent high temperature oxidation and corrosion properties Good for repair and build-up of similar chemistry super alloy components Useful up to 9800C (18000F) Similar to Inconel 625 Equivalent to: 71T SM8625 Resistant to oxidation and corrosion at high temperature Undercoat for ceramics topcoat Recommended for salvage and build-up of mis-machined or worn machine parts Equivalent to: 73MXC, SM 8433 Recommended for salvage and build-up of both machinable and grindable carbon steels Good resistance against wear and particles Used for high strength and low shrink coatings. Equivalent to: 74MXC, SM8447 Excellent Bonding Oxidation and abrasion resistant at elevated temperatures Self bonding material. Suitable for dimensional restoration Equivalent to: 75B SM8400

NiCrAl

Cr Al Ni

21,0% 7.0% Bal.

W-373.1

1.6mm (1/16)

NiAlMo

Mo Al Ni

5,0% 5,5% Bal.

W-374.1

1.6mm (1/16)

NiAl 95/5

Al Ni

5% 95%

W-375.1

1.6mm (1/16)

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The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product.

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Wires
Wire Type NiAl 80/20 Composition Al Ni 20% 80%

Doc. no. : Issue : Date :

06MA.WI.100 3 October 2005

FST p/n W-379.3

Diameter (mm) 3.2mm (1/8)

Typical Properties and Applications Self bonding material. Coatings are dense, resistant to oxidation and high temperature and temperatures changes Equivalent to: Metco 405 Produces coatings which resist corrosive gasses and oxidation temperatures up to 9800C (18000F) Used as bond coat for ceramic materials Coatings are machinable Equivalent to: 06C Good corrosion and wear resistance Typical applications includes, pumps, plungers etc.

NiCr 80/20

Ni Cr

80% 20%

W-385.1

1.6mm (1/16)

NiCrSiB

Fe Cr Si B C Mo

3.5% 15.5% 4.0% 3.0% 0.8% 99,9%

W-390.1

1.6mm (1/16)

Molybdenum

W-400.3

1.6mm (1/16) 3.2mm (1/8)

Galling and Scuffing resistance Typical applications include synchron rings, shifter forks and piston rings Equivalent to: SPRABOND

Stainless Steel 420

13% Cr-Steel

W-504.1 W-504.3

1.6mm (1/16) 3.2mm (1/8)

The best all purpose material for general engineering applications Excellent wear properties and fair corrosion resistance Typically used for reclamation Low shrinkage, allows for thick build-up Equivalent to: 60T, Metcoloy 2

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The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product.

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Wires
Wire Type Stainless Steel 316L Composition Cr Ni Mo Mn C Fe Cr Ni Mn C Fe Mn Si C Fe 18% 12% 2.5% 2% 0.015% Bal 19% 9% 7% 0.07% Bal 0.6% 0.2% 0.8% Bal

Doc. no. : Issue : Date :

06MA.WI.100 3 October 2005

FST p/n W-510.1 W-510.3

Diameter (mm) 1.6mm (1/16) 3.2mm (1/8)

Typical Properties and Applications Type 316 Austenitic Stainless Steel Good corrosion resistance Dimensional restoration Equivalent to: 85T, Metcoloy 4

Stainless Steel 307

W-515.1 W-515.3

1.6mm (1/16) 3.2mm (1/8)

Type 307 Austenitic Stainless Steel Good corrosion resistance Dimensional restoration Equivalent to: Metcoloy 5 Can be used wherever hard, low shrink steel is required Poor corrosion resistance Dimensional restoration Equivalent to: Spraysteel 80 Produces a hard, abrasive and corrosion resistant coating Material has unique feature to increase hardness while in service Service up to 900C (1700F) Conventional machining provide hard chrome like finish Low coefficient of friction Equivalent to: 95MXC Produces a hard, abrasive and corrosion resistant coating Material has unique feature to increase hardness while in service Service up to 850C (1600F) Conventional machining provide hard chrome like finish Low coefficient of friction Equivalent to: 90MXC 5

0.8%C-Steel

W-550.1 W-550.3

1.6mm (1/16) 3.2mm (1/8)

FeCrMnSiB

Cr Si Mn B Fe

29% 1.5% 1% 3.5% Bal

W-662.1

1.6mm (1/16)

FeCrNiCuMnMoSiB

Cr Ni Cu Mn Mo Si B Fe

21% 8.0% 1.9% 1.25% 3.2% 1.1% 2.25% Bal.

W-663.1

1.6mm (1/16)

The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product.

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Wires
Wire Type Fe Base CrC Composition Cr 26,0% Ni 3,0% Mo 0.8% Si 1.6% Mn 1.6% C 1.7% Fe Bal.

Doc. no. : Issue : Date :

06MA.WI.100 3 October 2005

FST p/n W-671.1

Diameter (mm)

Typical Properties and Applications Produces a hard, abrasive and corrosion resistant coating Material has unique feature to increase hardness while in service Conventional machining provide hard chrome like finish Low coefficient of friction Equivalent to: 98MXC

Fe Base VC

V 16.0% W 6.0% Ni 0,5% Mo 0,5% Si 1.5% Mn 1.5% C 4,0% Fe Bal. Cr 6,0% Mo 1,0% Si 0,5% Mn 1,0% C 2,0% V 1,0% WC 46,0% Fe Bal. Cr C Ni 32,0% 4,0% Bal.

W-677.1

1.6mm (1/16)

Excellent Abrasion resistance Typical applications include exhaust fans

Fe Base WC

W-679.1

1.6mm (1/16)

Excellent Abrasion resistance Typical applications include mining equipment, pump equipment etc.

Ni Base-CrC

W-681.1

1.6mm (1/16)

Excellent wear and corrosion resistance, even at elevated temperatures Typically used in boilers were corrosion and wear are the problem

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The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product.

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Wires
Wire Type Pure Copper Composition Cu 99,8%

Doc. no. : Issue : Date :

06MA.WI.100 3 October 2005

FST p/n W-700.1

Diameter (mm) 1.6mm (1/16)

Typical Properties and Applications Used for electrical conductivity applications, copper reclamation and decorative coatings Equivalent to: 05T Produces dense, wear resistant coatings which are very good machinable Equivalent to: 10T Produce hard wear resistant coating Excellent galling wear resistance

CuAl

Al 8,0% Cu Bal

W-710.1 W-710.3

1.6mm (1/16) 3.2mm (1/8)

Alloy 6

Cr 27,0% W 4,0% C 1,0% Co Bal.

W-840.1

1.6mm (1/16)

Babbitt

Sb Cu Sn

7.5% 3.5% Bal

W-970.2 W-970.3

2.0mm 3.2mm (1/8)

Produces dense coatings which are suitable for high speed and heavy duty bearings Equivalent to: 04T

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The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product.