Professional Documents
Culture Documents
IN-ES-001 0
CONTENTS
APPENDIX LIST................................................................................................................................III 1. INTRODUCTION...........................................................................................................................1 1.1 1.2 1.3 1.4 General ...............................................................................................................................1 Definition of Terms..............................................................................................................1 Order of Precedence ..........................................................................................................2 Abbreviations ......................................................................................................................2
3. GENERAL REQUIREMENTS.......................................................................................................8 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 Units of Measurement.........................................................................................................8 Equipment Use in Hazardous Areas...................................................................................8 Protection............................................................................................................................9 Transmitters ........................................................................................................................9 Connections ........................................................................................................................9 Tagging Systems ..............................................................................................................10 Data Sheets ......................................................................................................................11 Data Plates/Nameplates/Labelling....................................................................................11 Material Requirements......................................................................................................11 Electrical and Instrument Air Supplies .........................................................................13 Instrument Signal Conventions ....................................................................................14 Vessels .........................................................................................................................14 Access and Maintenance .............................................................................................15
4. FIELD INSTRUMENTATION DESIGN INSTALLATION AND SELECTION REQUIREMENTS 16 4.1 4.2 4.3 4.4 4.5 Pressure and Differential Pressure Instruments...............................................................16 Temperature Instruments .................................................................................................18 Level Instruments..............................................................................................................21 Flow Instruments...............................................................................................................23 Control Valves...................................................................................................................30
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Regulators.........................................................................................................................38 Actuated Isolation Valves .................................................................................................38 Relief Valves .....................................................................................................................40 Solenoid Valves ................................................................................................................42 Micro-Switches .............................................................................................................43 Analysers......................................................................................................................43 Measurement/Monitors.................................................................................................44 Pig Detector..................................................................................................................45 Fusible Plugs Requirements ........................................................................................45
5. INSTRUMENT CABLES AND ANCILLARIES ............................................................................46 5.1 5.2 5.3 5.4 5.5 5.6 5.7 Instrument Cables.............................................................................................................46 Cable Numbering ..............................................................................................................46 Instrument Cable Glands ..................................................................................................47 Cable/Trays/Ladders ........................................................................................................47 Earthing System (Grounding) ...........................................................................................47 Cable Transits...................................................................................................................47 Junction Boxes..................................................................................................................48
Appendix List
APPENDIX A INSTRUMENT TAGGING SYSTEM APPENDIX B FIRE AND GAS TAGGING SYSTEM APPENDIX C TABLE OF CONTROL VALVES CHARACTERISTICS
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1. 1.1
INTRODUCTION General
This Specification defines the minimum requirements for the General Design and Engineering of Instrumentation for the development of offshore gas, condensate and oil production facilities in the Vietnam sea. The Contractor shall ensure that all equipment and services supplied meet the requirements of this specification, and the codes, standards and specifications nominated herein, whether the equipment or services are supplied by the Contractor directly or by a Vendor or sub contractor. This specification shall not be interpreted as eliminating consideration of the manufacturers standard shop practices which may receive approval if found to be equivalent, or superior, to the following specified requirements. This Specification is to be used in conjunction with the individual data sheets and/or drawings as referenced in the relevant project documents. All deviations from this Specification or the documents referred to herein shall be stated in writing. In the absence of such a statement, it will be assumed that the requirements of the specification are followed without exception. Any deficiencies in this respect that are identified during or subsequent to fabrication shall be rectified at the Vendors cost.
1.2
Definition of Terms
The following terms as used in this specification assume the meanings given below: Company Contractor Vietsovpetro Joint Venture (VSP). The company or consortium which is awarded any or all of the engineering, procurement, construction for the RC3RC1 project. The party which places the order or signs the contract. This may be The Company or The Contractor at all times or The Company followed by The Contractor if the purchase order is novated. The Company on which the purchase order or contract for supply of the goods or services is placed The order issued by the Purchaser consisting of the Purchase Order including Terms and Conditions and attachments thereto including but not limited to Data Sheets and Drawings, Specifications including referenced documentation therein, and all other documents and attachments
Purchaser
Vendor
Purchase Order
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1.3
Order of Precedence
The following order of priority shall apply to the various documents, codes and standards called up with the Enquiry or Purchase Order: Enquiry/Purchase Order Data Sheets and Drawings This Specification Other Project Specifications International Codes and Standards Other Related Documents
1.4
CPP ESD F&G HMI IFC LCD LED PCS P&ID PLC PSD UCP
Abbreviations
Central Process Platform Emergency Shutdown System Fire and Gas System Human Machine Interface Issued For Construction Liquid Crystal Diode Light Emitting Diode Process Control System Piping and Instrument Diagrams Programmable Logic Controller Process Shutdown Unit Control Panel
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2.
REFERENCES
The design and engineering shall be in accordance with all applicable sections of the latest editions of the following Codes and Standards (and their current amendment).
2.1
VSP Specifications
Painting and Protective Coating General Requirements for Vendor Documentation Preparation for Shipment Environmental Design Conditions In The Vietnam sea
Instrument Installation, and Testing Control Panels, Cabinets and Racks for Offshore Platforms Instrument Earthing Philosophy Electrical Design Specification Electrical and Instrument Cable Specification Electrical Installation, Testing and Commissioning Specification Piping Design and Materials Specification Piping Classes, Materials and Valves Piping Fabrication, Installation & Testing Specification
SF-ES-001
2.2
The following standards as a minimum shall apply to the extent referenced in the Specification:
RP 550
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RP 520
Sizing, Selection & Installation Of Pressure Relieving Devices In Refineries Parts 1 & 2. Guide For Pressure Relieving and Depressuring Systems Flanged Steel Safety Relief Valves Seat Tightness of Pressure Relief Valves Measurement of Petroleum Hydrocarbons By Positive Displacement Meters. Combustible Gas Detector Systems. Manual of Petroleum Measurement Standards Tank Calibration Tank Gauging Meter Proving Systems Metering Metering Assemblies Temperature Determination Sampling Density Determination Physical Properties Data Calculation of Petroleum Quantities Natural Gas Fluids Measurement Concentric, Square - Edged Orifice Meters General Equations and Uncertainty Guidelines Compressibility Factor of Natural Gas and Other Related Hydrocarbon Gases Measurement of Petroleum By Weight Marine Measurement Flow Measurement Using Electronic Metering Systems Section 1 Electronic Flow Measurement Measurement Control Charts and Statistical Methods For Petroleum Metering System
RP 521 RP 526 RP 527 RP 1101 RP 2031 RP 2530 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Chapter 11 Chapter 12 Chapter 14 Section 3 Part 1 Chapter 14.2
RP 2534
(ANSI)/American
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Surface Texture Pipe Flanges and Flanged Fittings, Steel Nickel Alloy and Other Special Alloy Process Piping Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids Gas Transmission and Distribution Piping Systems Measurement Uncertainty for Fluid Flow in Closed Conduits. Differential Producers Used for The Measurement of Fluid Flow in Pipes. Measurement of Liquid Flow in Closed Conduits Using Transit Time Ultrasonic Flowmeters. Measurement of Fluid Flow in Pipes Using Vortex Flowmeters. Measurement of Fluid Flow by Means of Coriolis Mass Flowmeters Measurement of Fluid Flow Using Small Bore Orifice Meters. Standard Method for Establishing Installation Effects on Flowmeters. Measurement of Fluid Flow in Closed Conduits by Means of Electromagnetic Flowmeters. Measurement of Fluid flow in Closed Conduits Using Multipoint Averaging Pitot Primary Meters. Measurement Uncertainty. Pipe Threads Thermowells Restriction Orifices
MFC SC17
ASME 82-WA/PVP-8
5167
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6979 10418
Natural Gas - Calculation of Calorific Value, Density and Relative Density. Recommended Practice For Analysis, Design, Installation and Testing of Basic Surface Safety Systems on Offshore Production Platforms.
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Control Valve Sizing Equations Control Valve Procedure Capacity Test Uniform Face to Face Dimensions for Flanged Globe Style Control Valve Bodies Face to Face Dimensions of Flangless Control Valves
GPA - 2172 - 86
2.2.10
MIL-STD-1130
MIL-STD-1664(EC)
2.2.11
PCCPR001 PCIPR000 PCIDP000
2.2.12
NACE MR0175
2.2.13
OS F101.2000
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3. 3.1
The units of measurement used in the design shall be as follows: Physical Measurements of length, height etc. Electrical Instrument Calculations Instrument Displays MSC reports: Metric SI Units Metric Metric Metric
All measuring and indicating instruments shall cover the full operating range unless approved otherwise by the Company. Units to be used are detailed in G-ES-004 General Requirements for Vendor Documentation.
3.2
Electrical Certification of all equipment and components shall in all cases match the Hazardous Area Classification requirements of the platform. In general all outdoor equipment and components shall as a minimum be classified suitable for Zone 2, Gas Group IIA, T3 Temperature Class. In pressurised buildings on any gas production or processing platform where there is a confirmed high level of gas, the minimum classification shall be Zone 1, Gas Group IIA, T3 temperature class. For gas turbine or similar acoustic enclosures the area inside the enclosure shall be classified as Zone 1, Gas Group IIA, T3 temperature class when the ventilation is not fully operational. When the ventilation is fully operational then the area shall be classified as Zone 2 Gas Group IIA T3 Temperature Class. The enclosure ventilation system within the enclosure or associated ductwork shall be rated and suitable for Zone 1, Gas Group 11A, T3 temperature. For hazardous areas intrinsically safe Ex (i)a equipment shall be specified when no practical or alternative exists. All hazardous area equipment shall be indexed against area classification, certification, and required maintenance to maintain certification validity. Copies of all hazardous area certificates or certificates of conformity shall be provided for all electrical/electronic hazardous area equipment, in the English language.
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3.3
Protection
All outdoor equipment and components protection shall comply with or IP56 as per IEC 60529. Instrumentation shall have RFI/EMI immunity and satisfy the requirements of IEC 60801. All instruments shall be fully rated to system design pressure and shall be suitable for use for the piping standard at pressures up to PSV settings plus accumulation for limited durations. Lens and windows on instrumentation shall be heavy duty, impact resistant, shatterproof and wherever possible UV immune. Only equipment with a proven track record of at least two years with relevant clients recommendations shall be used. No prototype equipment may be offered.
3.4
Transmitters
The use of transmitters shall be maximised as much as practical, both for process control and monitoring applications and shutdown service. Switch type instruments shall only be utilised on utility systems and non-safety critical or non safety related loops/circuits. All transmitters shall be smart electronic transmitters with 2-wire Hart protocol dual mode configuration with 4-20 mA outputs and digital signal. Transmitters shall have adjustable zero and span. For shutdown service transmitters, both high and low shutdown signals, where required, will generally be derived from single transmitter, unless the loop criticality rating requires different configurations. Where process control or monitoring transmitters are provided, and alarms are required, these alarms will generally be derived from the transmitter signal. All transmitters shall be certified for Zone 1,Gas group IIA, T3 temperature. The preferred method of coating for the electronics housing is double-dip epoxy coating suitable for marine offshore application. Housing material of 316 stainless is also acceptable. Under no circumstances shall polyurethane coating be specified.
3.5
Connections
Instrument tubing connections and thickness requirements shall be in accordance with Instrument Installation and Testing Specification Document No. IN-ES-003. For shutdown service separate instruments and connections shall be provided for process control/monitoring and shutdown. All process connections shall be flanged to ASME 16.5 standard and pneumatic connections for process shall be screwed metric and standardised throughout the plant. Seal welding of threaded process connections is not acceptable, The minimum electrical/instruments cable entry shall be M20 metric and shall be standardised as far as practical. All level instrument connections on hydrocarbon liquids services shall be roddable.
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3.6
Tagging Systems
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3.7
Data Sheets
All data sheets shall adhere to the ISA Form S-20.XX (metric) and its enhanced version and shall be standardised as far as practical.
3.8
Data Plates/Nameplates/Labelling
All instrumentation shall be fitted with a 316L stainless steel or equal data plate. For smart instruments the tag shall be attached with SS wire (not permanently attached) Engraved nameplates shall be required for the identification of each tagged instrument with the nameplate installed adjacent to the instrument giving the tag number and a brief description of service. Such nameplates shall be traffolyte except where permission is given by the Company for the use of an alternative eg, silk screen lettering, etc. Traffolyte nameplates shall normally be white/black/white but other colours e.g., grey/black/grey may be selected at the discretion of the Company. Manual shutdown/alarm switches shall have red/white/red traffolyte labels in both English and Vietnam Nameplates/labels shall be affixed by the use of black plastic pop rivets or self-tapping 316 stainless steel screws. Where such fastenings are impractical then adhesive fixing may be used subject to the Company approval. All display indications and operations shall be self-evident either inherently or by the fitment of labels to the satisfaction of the Company.
3.9
Material Requirements
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3.9.7 Elastomers
Selection of suitable elastomers shall depend on process/service conditions, service application, chemical composition of fluid, etc. Materials shall be selected to minimise explosive de-compression occurring within seals, etc.
3.9.9 Painting
All carbon steel and alloy steel surfaces shall be painted in accordance with the Project Specification for Painting and Protective Coating document number G-ES-002. Manufacturers standard painting system for a tropical marine environment, which is compatible, and with equal quality is generally acceptable and shall be detailed with bid for approval. Where applicable the manufacturers supply shall include a paint repair kit.
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The power supply available from the main platform will be 230V AC 50-Hz UPS and non-UPS single phase (Earthed Neutral Point). Whilst the UPS supply has its Voltage and frequency output levels controlled, the system can revert back to the normal uncontrolled 230 Volts / 50 Hz frequency supply via the static switching facilities during periods of either electrical malfunction or up-set. In this case the voltage and frequency ripple variations for the normal non-UPS supply will be as follows: 230V AC UPS: 50 Hz Voltage variation +/- 7.5% Frequency variation +/- 5%
Control Voltage for all instrumentation shall be regulated 24 V DC obtained from Vendor supplied AC/DC rectifier units. The negative shall be grounded.
3.10.2
For skids, the Vendor shall provide an instrument air header for supplies to individual users will be provided. The package Vendor shall supply a bulkhead connection in accordance with Table 1 for his supply distribution. This supply distribution should preferably be in the form of a multiple valved manifold. If a multiple valve manifold is not used a sub header shall be used via stainless steel tube and compression fittings, terminating at ball valve for every consumer. Supplies to individual consumers shall be via stainless steel tube. Each instrument requiring an air supply shall be provided with an individual air filter regulator. The location and elevation of the air supply connection point is to be dimensioned from an easily recognisable datum on the package. Instrument Air headers shall not be less than the following sizes. Table 1 No. of Users Up to Five (5) Users Up to Twenty (20) Users Header Diameter inch Nominal Size 1 inch Nominal size
All headers shall be fitted with a valve at low drain points. The compression air supply available shall be in accordance with the Utilities Data Sheet. The standard Instrument air supply shall be 8 Barg. Instrument Gas, if available, can also be used subject to Company approval. Selection of components shall be suitable for this service, for example stainless steel pneumatic bellows not brass.
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3.12 Vessels
Pressure or temperature instrument connections shall typically be via a vessel nozzle. For pressure instruments, Piping will provide an isolation valve. Flanged thermowells will be provided for the temperature instruments. Direct mounting on vessels when required, shall be agreed with the Company. To reduce stagnant process fluids (especially in varying SG services) level instruments including level gauges shall generally be direct mounted via adequate process isolations. Shutdown service level transmitters shall be mounted directly on vessel without use of standpipes. For shutdown service level transmitters both high and low shutdown signals, where required, will be derived from single transmitter. Process control and monitoring transmitter range and level gauge length shall always exceed the shutdown levels so operator can monitor the vessel levels.
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4.
INSTALLATION
4.1
All instruments and accessories shall meet the relevant requirements of the environment. Locally nominated instruments and accessories shall meet the relevant electrical area classification requirements. All pressure instrument installations shall be provided with vent/drain valves. Pressure instruments shall have direct-reading SI unit, indicating scales. Ranges for pressure indicating or recording and locally mounted gauges, shall be approximately double the expected operating range of the service in which the instrument is installed. Over-range protection shall be provided for all instruments and shall be at least 1.3 times the upper limit of the specified range. Instruments in a vacuum service shall have an under-range protection for full vacuum. Pressure element shall meet the material requirements of the process medium. The process connection for all pressure instruments shall be -inch NPT Male. The process connection for pressure gauges only shall be -inch NPT Male. Receiver gauge connections shall be inch NPT Male. Pulsating service installations shall be provided with pulsation dampeners/snubbers. Snubber design allows for easy disassembly to facilitate cleaning. Snubbers shall not be based on switches in critical (eg ESD) services. Pulsating dampeners using a restriction orifice or moving position is acceptable. The capillary tube type snubbers are not acceptable. Instruments measuring absolute pressure shall be compensated for barometric pressure changes. On hazardous or toxic services, where all drains and vents are routed to a closed system, provision shall be made to allow for the insitu calibration of all instruments installed. Pressure and Differential Pressure Level Instrumentation hook-up shall be as detailed on the P&ID legend sheets.
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Span adjustment shall have at least a 4 to 1 range on pneumatic and 10 to 1 on electronic. Over-range protection shall be at least 1.5 times the upper limit of the specified pressure range. All transmitters shall include integral indicator in engineering units (LCD type). Where used, sealed capillary-type instruments shall utilise 316SS armoured capillary. Minimum capillary length shall meet vendor installation requirements.
Bronze tube and sockets may be provided for instrument air. Monel tube and sockets shall be provided for non-deaerated saltwater services
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the data sheet without the need for additional or interposing relays. Hermetically sealed contacts are preferable. Terminal block or terminal strips shall be provided. Dead front or shrouded terminal; blocks are acceptable. The dead band shall be significantly less than the difference in pressure between the normal operating pressure and the setpoint. The setpoints shall be specified for either rising or falling pressure. The setpoints shall be within the middle 80 percent of the adjustable range. Accuracy shall be at least 0.5 percent of full scale.
4.2
Temperature Instruments
Temperature elements other than gauges and filled systems shall be spring loaded with a barrel union where possible. On rotating machinery bearings all temperature elements shall be duplex with both sensors pre-wired to junction box. Design shall provide adequate protection from element failure such as open circuit for RTDs or upscale burnout for thermocouples. A high casing temperature trip in addition to a minimum flow trip shall be provided on all centrifugals hydrocarbon pumps if specified in the project proposal. Shutdown temperature transmitters shall be independent of other services. Skin type transmitters and gauges shall be utilised on flowlines as shown on the P&IDs.
4.2.1 Thermocouples
Thermocouple construction, properties colour coding, limits of error and the use of extension wires shall conform to ANSI-MC96.1, Temperature Measurement Thermocouples. Thermocouples for general service shall be a minimum 6mm outside diameter (OD), 304 stainless steel sheathed, and mineral insulated. Thermocouples mounted on or in machinery bearings, casings and lube and seal oil piping shall be 316 stainless steel, sheathed and mineral insulated unless otherwise approved by THE COMPANY. All thermocouples shall be ANSI type K. Type T thermocouples may be considered for applications below 0OC. For temperatures up to 540oC thermocouples shall be ungrounded with magnesium oxide insulation and stainless steel sheath. For temperatures exceeding 540oC, the sheath shall be Inconel. Thermocouples shall have Special Limits Of Error accuracy. Copper-Constantan thermocouples shall be provided for negative temperatures. Resistance measured between the leads and sheath of thermocouples shall be in accordance with IEC 60584.
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Thermocouples for temperature-differential measurements shall be electrically isolated from ground. Multiple thermocouple assemblies shall be approved by the Company. All thermocouple instruments shall have thermocouple burnout indication. This will be full up scale reading unless the process requires another function. All thermocouples heads shall be epoxy coated cast aluminium and weather-proof and shall be mounted directly on the thermowell with a union and spring loaded thermocouple. The cover shall be threaded and gasketed with a 316 stainless steel retaining chain connected to the body. Thermocouple heads shall contain terminals for connection to field wiring. Connection to the thermocouple heads shall be 12mm Metric. On rotating machinery all elements, which cannot be replaced on line, shall be duplex or redundant and prewired to accessible terminations. Thermocouple wires (if and when required) shall be as short as possible prior to a temperature transmitter.
4.2.3 Thermowells
Thermowells shall generally be utilised for all temperature measuring devices, such as thermocouples, resistance elements, and bimetallic thermometers. Skin type temperature gauges and transmitters shall be utilised for flowlines and considered for compressor suction lines. Thermowells shall be provided for all temperature measuring devices, such as thermocouples, resistance elements, and bimetallic thermometers.
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Test thermowells or temperature gauges where required shall be located within 305mm of the temperature controller sensing points. Thermowells used as test wells shall have a 316 stainless steel plug and chain. Thermowell material shall be compatible with the medium with which the thermowell will be in contact. Thermowell material shall be as per 3.9.1 as a minimum. Thermowell material shall be machined in a tapered configuration from a single bar stock. Welded construction is not acceptable. Thermowells shall have the dimensions specified on the data sheets. The immersion length for 4-inch pipe and larger shall be approximately midway between the centre of the pipe and the opposite wall. The immersion length shall be a maximum of 305mm and a minimum of 64mm for pipe and 229mm for vessels when limiting constraints of calculated fluid velocity is not considered. The immersion length for pipe sizes less than 4 inches shall be 114mm if the thermowell is installed in an elbow (the preferred installation). Pipe sizes less than 4 inches shall be swaged up to 4 inches for perpendicular thermowell installation. The process connection shall be 25mm metric if screwed connection are acceptable by the Piping Design and Materials Specification PI-ES-001and PI-ES-002 If flanged connections are required by the piping classifications, the connections shall be designed to mate against a 2 inch raised-face or ring-joint flange, for piping and vessels. The internal bore shall be suitable for 6mm diameter temperature probes. Special protecting tubes of chrome iron, Incoloy, or other special materials shall be provided as required for fireboxes, kiln, reactors, and oxidising atmospheres. Extensions shall be specified on insulated or hot services. Thermowells shall have stress calculations provided to verify the immersion depth is acceptable. Thermowells shall have wake frequency calculations provided in accordance with ASME PTC 19.3.
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4.3
Level Instruments
All level instruments shall be of an external design maintainable on-line unless approved otherwise by The Company. Process connection shall be side by side, flanged to ASME B16.5 Flange standards. External cage level instruments fitted with a displacer level monitoring device shall not be used. Magnetic follower level indicators shall be used to replace conventional level gauges except where varying SG makes the use of these impractical. Switches mounted on such indicators are acceptable only for non-shutdown service. For level measurements Magnetostrictive Level Transmitters (MTL) shall be the principal level Measurement. Level indicators and control transmitters shall cover the full vessel operating range including from hi-hi to lo-lo level shutdown. They shall be rated for the design pressure and temperature of the monitored equipment for the service ratings. Displacer lengths (when utilised) shall be standardised and shall match the cage centre to centre.
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Company approval of the type of instruments to be used on floating facility is required to ensure satisfactory operation under dynamic conditions.
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Each Transmitter shall be supplied complete with two (2) off calibration rings. Calibration ring material shall be 316L Stainless Steel minimum, unless process conditions dictate a different material. Each calibration ring shall have two (2) off 12mm (female).
4.4
Flow Instruments
Flow instrument internal metallic assemblies and related types of equipment, such as orifice plates, shall be manufactured from 316 stainless steel unless higher grade alloy is required by the process fluid as per 3.9.1. The measuring element shall be able to withstand a differential pressure equal to the maximum body rating without affecting calibration. Pressure holding components shall have positive seals. For instruments in gas service requiring static pressure compensation (metering or variable static pressure application), the temperature of the gas shall be measured on the downstream side of the element.
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If instruments in gas or liquid service require temperature compensation (metering or variable temperature application), the temperature shall be measured on the downstream side of the primary element. Differential pressure instruments shall withstand static pressure changes without changes to zero setting. If a single meter is insufficient to meet the turndown then parallel meters shall be applied. Selection of parallel meters shall be automatic on continuous critical service Orifice Plate Assemblies.
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The normal differential pressure range for orifice plates shall be 0 to 100 inches of water. If the normal range is not practicable, the standard ranges shall be 0 to 20, 50, or 200 inches of water. Normal flowrate of an orifice meter shall be between 70 and 80 percent of meter capacity. The anticipated minimum and maximum flowrates shall be between 30 and 95 percent of meter capacity. This does not apply to centrifugal compressor suction meters where the specialists recommendation shall be followed. Full scale differential pressure, in inches of water, shall not exceed the process static pressure. Differential pressure ranges of 100 inches of water are preferred when the static pressure exceeds the above limits. Senior orifice fittings in applications such as test separator service, where wide ranges of operating conditions are encountered, shall allow the plate to be removed from service with the line under pressure. Where senior orifice fittings are required, they shall be of the design with two isolated chambers with a valve seal for plate removal. Two packs of lubricant to be supplied with each senior fitting. Meter runs: Meter run design shall be in accordance with ANSI/API 2530. Fabrication shall be in accordance with Figure 3 of A.G.A. Report No. 3 for a d/D ratio of 0.70. Company approval is required if the lengths are less than the lengths specified. Where space permits, meter runs shall be supplied without straightening vanes. If straightening vanes are supplied, the vanes shall be of the top hot line-mounted type. The minimum meter run size shall be 2 inches. Vertical meter runs shall not be provided without prior approval by The Company. The required metering range shall not exceed 3 to 1. If a wider flow range is required, dual meter runs, dual-range instruments, or other metering devices shall be provided. Meter runs shall have flange taps on mated raised-face, weld-neck orifice flanges. The bolt holes of all flanges shall straddle the vertical center line of the assembled, installed meter tube. The metering runs shall be straight when bolted together. Orifice flange taps shall be on the vertical flange center lines for top meter connections for gas applications and on horizontal flange center lines for side orifice meter connections for clean liquids. Flange taps below the horizontal shall not be used. Pressure and temperature connections shall be provided on the downstream section if other suitable pressure or temperature connections are not available in the meter run system. The connections shall be located on the top of the pipe and on the vertical center lines. The center line of the first coupling shall be at least 6 pipe diameters from the face of the orifice plate. Constant-flow purge units shall be provided if orifice or pressure tap plugging is expected. The type of purge fluid (ie, air, gas, or liquid) shall be approved by The Company.
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Static pressure measurements shall be taken downstream from the orifice plate. Integral orifice assemblies may be provided to measure flowrates that are too small for standard meter tubes. The upstream and downstream sections of each meter tube shall meet the requirements of internal diameter tolerances in ANSI/API 2530. Pipe for meter tubes shall be as cylindrical and free from internal blisters and scale as can be obtained commercially. The welding of all flanges to the pipe shall be performed in a manner that will ensure full penetration. The welded joint shall be finished smooth on the inside. One thermowell connection on the downstream side of the meter tube shall be supplied. Orifice flanges on meter tubes shall be of the weld-neck type. Orifice flange and/or orifice fitting bores shall match the mating pipe internal diameter within the tolerances stated in ANSI/API 2530. Orifice plates shall also have the equipment identification number and type of material permanently embossed and readily visible on the metal. The identification shall comply with ISA RP3.2, Recommended Practice for Flange Mounted Sharp Edged Orifice Plates for Flow Measurement. The outlet side of the orifice plate tab handle shall be permanently marked with: instrument tag number, orifice diameter inches, line size and flange rating, and plate material.
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4.4.7 Rotameters
Rotameters shall be provided for low flowrates if local indication is required. Rotameters shall also be provided if the rangeability, non-linearity, viscosity, or hazardous nature of the fluid makes differential-pressure type instruments unreliable. All wetted parts of rotameters shall be stainless steel. Teflon or other materials shall be considered for corrosive fluids. A safety glass indicating tube shall be provided for pressures below 3.5 barg and temperatures below 38o C on utility service. An armoured tube with magnetic pickup shall be provided for other applications. The manufacturers standard tube and float shall be supplied to provide a normal flowrate between 40 and 80 percent of the meter capacity. The anticipated minimum and maximum flowrate shall be between 10 and 95 percent of the meter capacity. Rotameters shall be accurate within plus or minus 2 percent of the full scale and shall have direct-reading indicating scales or percentage scales with stainless steel factor tags. Indicating scales shall have full-length safety glass with shields and gaskets on both sides. Rotameters shall have beaded, ribbed, or flat tube indicators. Plain tapered tubes are not acceptable. Armoured meter tubes shall have internal guides. Floats shall have dimensional stability and shall not respond to variations in viscosity. Meter bodies shall be provided with inlet and outlet float stops. Gland assemblies shall be of O-ring construction unless pressure, temperature, or flowing medium considerations require packing. Variable area rotameters shall be completely assembled and calibrated prior to shipment. Rotameters shall be magnetic follower on hydrocarbon service.
4.4.8 Turbinemeters
Turbine meters shall be used for selected liquid application metering including diesel where the turndown is unsuitable for a differential pressure measurement plus custody transfer liquid metering. Turbine meter shall not be used in gas service. The Vendor shall calibrate the liquid turbine meters in accordance with the API Manual of Petroleum Measurement Standards, Chapter 5, Section 3.
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All meters shall be equipped with pre-amplifiers. Preamplifiers shall be compatible with the turbine meter pickups both in connection and signal. Preamplifiers shall operate on a 24VDC supply. Turbine meters shall be installed directly in the lines, with minimum straight-line distances calculated according to Appendix C of API standard 2534, Manual of Petroleum Measurement Standards, Chapter 5, Section 3, Turbine Meters. The straight-line distances shall not be less than 20 pipe diameters upstream and 5 pipe diameters down-stream, if straightening vanes have not been installed. The meter body housings shall be a minimum of 316 stainless steel unless otherwise specified. Slip on carbon steel flanges shall be provided unless prohibited in the Piping Design and Materials Specification (PI-ES-001/PI-ES-002) Turbine meters shall have 10 to 1 turndown with a linearity of 0.25% and a repeatability of 0.01% for custody transfer. For other services they shall have a linearity of 1% and a repeatability of 0.05%. Rotor bearings for liquid meters shall be tungsten carbide unless otherwise specified. Rotor hubs, blades, and rims shall be, as a minimum, stainless steel. Two magnetic pickups shall be positioned 90 electrical degrees apart and as near as practicable to 90 degrees apart on the meter housing where liquid turbine meters are used for monitoring royalty/custody transfers. The use of insertion turbine meter is subject to Company approval.
4.4.10
Magnetic Flowmeters
Magnetic flowmeters shall only be used in liquid service where no restriction in the flow stream is required, or a rangeability of more than 3 to 1 is required.
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Process fluid velocity measurement using magnetic flowmeter shall have an electrical conductivity above 20 mS/m at a temperature below 177C. Accuracy of the meter shall be better than 0.5% of range. The body material shall be in accordance with piping material specification, with flanged (RF) process connections. Selection of liners shall be dependent upon service temperature and resistance to deterioration by the flowing liquid. Electrode materials shall be 316SL as a minimum as per 3.9 .1. Meter electronic housing shall comprise a pre-amplifier for analogue output, digital display for local read-out, and be hazardous area certified. Design an application shall be in accordance with ASME/MFC 16M.
4.4.11
The design and application of vortex shedding flowmeter is subject to Company approval.
4.4.12
Coriolis Flowmeters
Coriolis flowmeters shall include density and temperature measurement, and be suitable for direct mass flow rate measurement for liquid hydrocarbon, produced water or liquid with high viscosity where pressure drop across the meter is not significant to the process downstream. Rangeability of coriolis meter shall be 10:1. Accuracy shall be 0.05% or better of normal flow range. Process connection shall be of flange connection conforming to pipe rating. Meter body material shall be in accordance with 3.9.1 and piping material classification. Electronic housing shall be certified suitable for the hazardous area classification specified. Measurement shall in compliance with ASME/MF11M. Secondary containment chamber shall be rated for piping design pressures. Where this is not practical, chamber shall include pressure relief device, pressure switch for alarm/trip indication and relief line shall be piped to closed drain. Coriolis meters are acceptable for gas measurement except on custody / allocation transfer subject to Company approval.
4.4.13
Target Flowmeters
Target flowmeter shall be considered for dirty fluids, light slurries higher viscosity liquids, and tarry and sediment bearing fluids. Wetted material shall be as per 3.9.1.
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Electronic transmitter shall be similar to 4.1.1 except both primary element and transmitter shall be combined single unit. The meter shall be suitable for flow measurement of 3:1 rangeability of any given span setting.
4.4.14
Ultrasonic Flowmeters
Ultrasonic flowmeters shall be used for liquid or gas measurement with the following requirements: wide rangeability (100 : 1) for corrosive or abrasive wear fluid which render conventional flowmeters unsuitable. large pipe size It can be used on any type of fluid that propagate sound waves, whether conductive or nonconductive, regardless of temperature, density, viscosity and pressure. The preferred type shall be the in-line type and shall conform to material requirements in 3.9.1 and associated piping specification. Note the Clamp-on type of ultrasonic flow meter shall require written Company approval. Accuracy shall be 0.5% of scale to 2% of span as a minimum. Electronic enclosure shall be weather proof and certified for hazardous area classification specified.
4.4.15
Thermal Flowmeters
The use of thermal flowmeters requires written Company approval. . The application of thermal flowmeter is similar to ultrasonic flowmeters except that they are not suitable for slurry fluids. This shall be of insertion type with wetted material as per 3.9.1. Accuracy shall be 1% of full scale. Electronics shall include pre-amplifier with analogue output. The primary and the electronics housing shall be combined single unit with electronic housing certified weatherproof and suitable for the hazardous area classification specified.
4.5
Control Valves
Control valves shall be pre-assembled with actuators, transducers, solenoids, diodes, limit switches and position indicators, boosters, speed controls, locks etc. as required. Actuation medium shall be instrument air exception. When instrument air is not available instrument gas will be used. Hydraulic fluid shall replace instrument air/gas as actuation medium if minimum pressure needed is higher than 620kPa. All actuators shall be spring return to failure position under worst conditions without the use of volume bottles except where unavoidable, subject to Company approval. Control valves shall be furnished with stem scaled travel indicators.
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Control valves shall be designed to prevent damage to the valve body & trim and the downstream pipework. Control valves shall not be used as primary shutdown isolation valves in hazardous process such as hydrocarbons and toxic chemicals. Control valves shutoff class shall be selected to minimise upset during shutdown and to permit rapid restart. Control valve trim characteristics shall be chosen to suit the duty. Control valve trims which effect PSV sizing shall be fitted with a warning safety sign to that effect. High speed valves shall be fitted with safety guards over exposed moving parts. Anti-surge control valves shall be chosen to suit service conditions and have high performance, quick responses and linear flow characteristics. Control valves requiring quick response shall use boosters sized to achieve the required response timing. Systems utilising quick exhausts shall not be acceptable. Conventional electronic positioners shall be provided unless deemed unacceptable due to the critical aspects of the service in which case separate I/P converters and pneumatic positioners shall be provided. Conventional electronic positioners shall be 4 to 20 mA. Tubing fittings shall be 316 SS Swagelok or as per project requirements.
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4.5.2 Noise
Noise levels of control valves and accessories shall be in accordance with the following requirements: The noise generated by a control valve installation in gas or vapour service shall not be greater than 85 dBA measured at 1 metre) from the valve assembly under all normal operating conditions. Upstream and downstream silencers and special noise-control trim shall be considered for valves with a calculated noise level above 85 dBA at 1 metre (). Exceptions to noise level requirements may be granted based on such factors as frequency of valve operation and worker proximity. Exceptions shall require the written approval of THE COMPANY. Only during shutdown or extreme upset conditions may noise levels exceed 85 dBA at 1 metre (Under no circumstances shall noise levels exceed 105 dBA at 1 meter (). Hydrodynamic noise, caused by cavitation in control valves, shall be controlled by selecting valve type and trim to preclude cavitation within the control valve and downstream piping.
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In cases where high rangeability (design minimum flow occurs at less than 20 percent of valve travel), or where high capacity is required, two control valves, split-ranged in parallel, shall be used. If high capacity is required, the valves shall be sized to split the flow equally. Where valve are controlled by an electronic system split ranging shall be in the electronic system and each valve shall receive a full 4-20mA signal. Valve turndown The following requirements apply to globe body control valves: Two control valves shall be provided in parallel under the following conditions: The normal flowrates through a valve vary by more than 8 to 1 The associated process conditions would use more than 90 percent or less than 10 percent of the rated Cv of the valve. One of the parallel control valves shall be sized for the low flowrate and the two-valve combination shall be sized for the high flowrate.
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Body Materials for valve bodies shall be in accordance with Piping Design and Materials Specification, PI-ES-001/002 The minimum valve body size for hydrocarbon and steam services shall be 25mm. The minimum body size for air or water services shall be 19mm ( inch). Body sizes smaller than 19mm may be used for pressure regulator service and for special applications that have a line size of 12mm and smaller. Odd body sizes such as 32mm (1-1/4 inch), 63mm (2-1/2 inches), and 127mm (5 inches) are not allowed. Body tests Test pressure for valve bodies shall be in accordance with the rating defined in ASME B16.5. Operational tests shall consist of measuring valve stem position for increasing and decreasing input signals. Performance shall meet the following requirements: System position error shall not exceed plus or minus 1 percent of rated travel. Hysteresis plus deadband shall not exceed 5 percent of rated travel. Face-to-face dimensions The face-to-face dimensions of globe style flanged control valves with integral flanges shall be in accordance with ISA S75.03, Uniform Face-to-Face Dimensions for Flanged Globe Style Control Valve Bodies. The face-to-face dimensions of screwed control valve bodies shall be in accordance with ISA S75.04, Face-to-Face Dimensions of Flangeless Control Valves. Trim Standard trim (plugs, seat rings, valve plug stems, stem lock pins, packing springs, spacers, and packing followers) shall be fabricated from 316 stainless steel, unless otherwise specified in Piping Design and Materials Specification, PI-ES-001/002 Cages of cage-guided valves shall be a minimum of 17-4 PH stainless steel or equal. Trim for the following services shall be Stellite or Alloy 6: Flashing liquids Fluids containing solids Pressure drops above 20.7 bar Services above 316C () unless a higher grade material is required. Valve stems shall be finished to 1mm (). If the valve packing is of the semi-metallic type, the valve stem shall be hard-chrome plated. Guide bushings Guide bushings shall be fabricated of a minimum of 17-4 PH stainless steel.
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Packing glands Packing glands shall be equipped with flange-style gland followers secured by two bolts. The bolts shall be at least equal to Grade B7 of ASTM A193, Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service. Packing material for specific services shall comply with the Piping Design and Materials Specification, PI-ES-001/002 or valve manufacturers recommendations. Body connections Flangeless valves (ball or butterfly valves which must be installed between process piping flanges with exposed bolts) are not acceptable, even when metal shields are installed around the bolts. One-inch valves and larger shall have flanged connections as required by the applicable specification, Piping Design and Materials Specification, PI-ES-001/002. The flanges shall conform to ASME B16.5. Valves smaller than 1 inch and self-contained regulators 2 inches and smaller may have screwed connections if The Company general piping specifications permit. Handwheels Handwheels shall be provided if manual operation of the valve is required. Handwheels shall be side-mounted, and shall be disengaged during normal operation of the valve. Handwheels shall be sized so that the rim pull does not exceed 27 kilogram force in a minimum maintenance scenario after five years. Extension bonnets Extension bonnets shall be provided on throttling services above 230OC and below minus 17OC, or in accordance with the manufacturers recommendation. If possible, on-off control valves shall have high-temperature packing rather than extension bonnets. Lubricators All control valves with non - PTFE stem packings shall have lubricators and steel isolating valves. Lubricators shall be charged with a suitable lubricant. A spare box of refills shall be provided for each valve. Bellows seal bonnets are not allowed on modulating control valves.
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For offshore applications bug screens shall be installed on the exhaust ports of all pneumatic instruments. For offshore, a small length of tubing directing the air to a safe area (eg; down) shall be used. Pneumatic instruments shall be supplied with filter-regulator assemblies. regulator shall be stainless steel. For offshore sites ,the
Accessories to be installed on the control valve shall be mounted and piped with seamless 316 Stainless Steel tubing. Valve positioner A positioner shall always be provided on piston-operated valves in throttling service regardless of the response speed of the process systems. Valve positioners shall be mounted on the actuator and furnished with a gauge to indicate each of the following: Supply pressure Controller input signal Positioner output signal. Pneumatic Valve positioners for all services shall be calibrated for an input of 0.2 to 1 bar. Positioners shall be provided with a bypass except on split ranges, reverse-acting positioners, or if the input and output signal ranges differ. Valve positioner and booster cases shall be of corrosion resistant Company approved material. Valves that are not furnished with positioners shall be provided with a gauge to suit the bench set of the valve. The gauge shall indicate the input signal to the valve. For special applications eg, anti-surge, great care shall be exercised in designing control scheme with respect to linkages, positioners, boosters tubing sizes, etc. Performance requires very fast, linear, minimal hysterisis, speed approximately same in both directions and no hunting etc. These speeds shall follow the specialists recommendations. Only valves used on on/off control applications may be operated without a positioner. Booster A booster shall be provided if: Tubing lengths are greater than 76 metres between pneumatic modulating instruments. Tubing volume plus the valve actuator casing volume minus the clearance (zero travel) volume is greater than 1640 cubic metres. On any application for which the speed of response would otherwise be too slow. Selection of an auxiliary device is dependent on the response speed of the process system. Slow-response systems, such as temperature-control services, may require a positioner. Fast response systems, such as close-coupled flow loops, may require a booster. Boosters shall be used in place of quick exhaust unless approved otherwise by The Company.
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I/P transducers I/P transducers are only applicable where electro-pneumatic positioners are not available. I/P transducers shall be furnished for mounting separately from the valve. The transducer calibration shall be based on an input of 4 to 20 milliamps (mA) and an output of 0.2 to 1 bar. The I/P transducer cases shall be of corrosion resistant construction. Solenoid valves If required, solenoid valves shall be furnished for mounting separately from the control valve. On control valves with valve positioners, solenoid valves shall be installed in the tubing between the positioner output and the valve actuator, and shall be mounted on the control valve yoke. Pneumatic pilot valves Pneumatic pilot valves shall be mounted and piped to the actuator. Limit switches shall be of the magnetic coupling or proximity type. Limit switches shall be manufactured of stainless steel. Limit switches shall be snap-acting and have the minimum form of two single-pole, single-throw (SPST) contacts.
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Heavy-pattern lugged wafer or flanged design A minimum ANSI rating class of 150 LB accordance with ASME B16.5, and may be supplied if the pressure drop is 0.34 bar (or less). The wafer of a butterfly valve shall be double-pinned to a solid shaft. The shaft of a butterfly valve shall be sealed at both ends and supported with external bearings. If tight shutoff is necessary, the vane of a butterfly valve shall be eccentrically mounted. Butterfly valves that have been modified by having holes cut in the wafers or discs are not acceptable.
4.6
Regulators
Special consideration shall be given to the ratings of the downstream section of regulators with respect to the maximum upstream shut in pressure based on the assumption that the regulators will leak. Self-contained regulators shall be considered for services such as starting gas or air, blanket gas, individual engine fuel-gas, and other applications with the following characteristics: The setpoint is changed infrequently. Pressure only control is not an impediment to effective process control. Remote control of the valve is not necessary. The application is at a remote location where air or gas is not available for control valve operation.
4.7
All valve design and materials shall be in accordance with the applicable sections of Specifications PI-ES-001 and PI-ES-002.
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Double acting actuators and/or electric motor operators shall not be used for ESD shutdown; critical shutdown, or blowdown without the written authorisation of The Company and approval of sizing basis of actuator, volume bottles, etc. Hydraulic accumulators shall have sufficient volume to close the valve 3 times over. Double acting actuators or electric motor operators may be used for non critical block valve applications. Double acting actuators are acceptable for non shutdown unit isolation or switching. Actuators shall be of a semi-closed loop design where vented air is drawn into the spring chamber on shutdown/blowdown thus minimising corrosion. The sizing basis of the actuators shall be based on the requirements that most valves are not normally operated except on occasional shutdowns and will be subject to minimal maintenance. New torque figures plus 50% shall be used without exceeding the design of any of the components. In the case of piggable valves, facility for the control room operator intervention shall be provided. The required speeds of all shutdown/blowdown valves in both directions shall be calculated. Large valves shall be fitted with bypasses for start up unless inherently contoured for the start up condition. Such bypasses shall include a ball valve plus a restriction orifice or globe valve. On ESD service the bypass ball valve shall be an automatic ESD valve. In each case the ball valve shall have open and closed limit switches wired back to the relevant control system. Limit switches shall be of the magnetic coupled or proximity type. Actuator internals shall have a special protective plating/coating to prevent corrosion. Handwheels are not permitted on shutdown or blowdown valves. All volume bottles shall be ASME coded if not of pipe/pipe fittings construction. All volume bottles shall be supported up from the deck. Plated balls shall not be acceptable on any shutdown/blowdown/switching service ie, balls must be solid alloy or alloy clad. Actuator shall be non-breathable type and not draw saliferous air into cylinders when operated.
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12 1500 lb ANSI. 14 900 lb ANSI. 16 600 lb ANSI. 18 300 lb ANSI. 20 150 lb ANSI.
The above shall not be applicable to butterfly valves. For frequently operated valves, motor operators may be fitted for: 8 1500 lb ANSI. 10 900 lb ANSI. 10 600 lb ANSI. 12 300 lb ANSI. 16 150 lb ANSI
4.8
Relief Valves
4.8.1 General
All relief valves shall be checked for noise at worst condition. This noise shall not cause instant hearing damage to personnel in the proximity at the time of relief. Should estimated / anticipated noise generated during relief be greater than 85 dBA, at one meter from the valve, the Vendor shall advise the Purchaser. All relief valves shall comply with the referenced codes and standards including API 520/521.
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Nomenclature shall be in accordance with API RP 520, Recommended Practice for the Design and Installation of pressure-relieving Systems in Refineries. Lifting levers shall be provided only for air/steam service applications covered by ASME Section VIII. Test gags shall be provided only if required by applicable codes. Test gags shall be used to hold the relief valve closed during hydrostatic testing when pressures are above the setpoint. Test gags shall be removed after hydrostatic testing.
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The valves shall be installed so that vapour does not release into personnel areas or impinge on lines or equipment. Balanced bellows relief valves shall not be used in services where expansion or flashing can cause the discharge temperature to drop below 0C (as frost formation on the spring would affect valve operation.
4.9
Solenoid Valves
Solenoid valves shall function as pilot devices only and shall not control process flow. Solenoid valve coils shall be rated for continuous duty, encapsulated high temperature coils, 180C, with IEC 60255 insulation requirements. Solenoid valves shall have 316 stainless steel bodies and trim, Direct acting.
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Solenoid valve packing type shall be Packless. Solenoid valve coils shall be fitted with surge suppression diodes and Wattage of coil below 4W.
4.10 Micro-Switches
All switches shall be hermetically sealed, with gold plated contacts rated 0.5A at 24 volts DC with single pole, double throw (SPDT) contacts as a minimum.
4.11 Analysers
4.11.1 Carbon Dioxide Analyser
The use and application of on-line CO2 measurement shall be subject to Company approval.
4.11.2
Oxygen Analysers
4.11.3
The vapour pressure measurement shall be according to ASTM D323 method. The RVP analyser shall include analyser unit with sample conditioning and sample take-off system. The design of RVP analysers and their associated sample conditioning systems is subject to Company approval.
4.11.4
Dewpoint Analysers
The electronics of the analyser shall be field mounted in a housing suitably certified for hazardous area requirements and satisfying the project weatherproof requirements. Each dewpoint analyser must include a comprehensive and effective sample and sample conditioning system, which ensures a representative sample and reliable accurate operation with a minimum of maintenance. The sample conditioning system shall include a multistage filter coalescer, enclosure temperature control, pressure regulation, and the likes. The sample conditioning system shall include local gauges for the measurement of all points and parameters in the system relevant to the correct operation of the analyser including gas flow rotameters, temperature gauges, and pressure gauges.
4.11.5
Gas Chromatographs
The use of and design of field gas chromatographs shall be specified in the specific package specifications, ie, CO2 removal and associated pre-treatment, sales gas custody transfer metering. As a minimum gas chromatographs shall be capable of measuring hydrocarbon gas components down to C7+.
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4.12 Measurement/Monitors
4.12.1 Conductivity Monitor
A conductivity meter shall be used to monitor the salinity of potable water supply. Upon high salinity detection, an alarm shall be generated. It shall be a microprocessor based analyser complete with comprehensive self-diagnostic function, multiple configurable alarms capacity, polarisation detection and calibration functionality supporting with wet and dry calibration. The analyser shall be of compact design complete with digital display and push-button keypad. It shall operate on loop power providing 4 to 20 mA for direct interface with the PCS. The measuring cell/sensor shall be either 2 or 4 electrode with integrated temperature sensor of Pt 100. The sensor type shall preferably be inductive conductivity sensor with completely encapsulated sensor electronics.
4.12.2
The use and application of sand level monitors shall be subject to Company approval. Sand level monitor shall be installed at each production manifold sand catchpot and shall be connected to the PCS for alarm purposes. The monitor shall be of non-intrusive type and on-line maintainable. The monitor shall be ultrasonic or nucleonic sand level monitor subject to Company approval.
4.12.3
The use and application of sand detection system shall be subject to Company approval. The principle of the system will be the quantity of the sand production and not be a measure the erosion. The system shall be suitable to detect sand particles with a grain size anywhere between 0.025 mm and 0.3 mm. The sand detector shall be clamp-on or intrusive type supplied complete with mounting accessories. The sand detection system shall support simultaneous multi channel input, data storage, channel (input/output) selection, etc. The system shall be capable of hardwired or serial interfacing (using MODBUS protocol) with the PCS.
4.12.4
BS & W Measurement
The BS & W meter shall be an on-line retrievable type with a flange type in accordance with the project piping specification. Sensor range shall be 0-100% water with accuracy of 0.2% absolute. The BS & W output shall be a 4-20 mA analogue signal.
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4.12.5
Vibration Monitoring
Vibration monitoring shall be provided for machinery packages for characteristic measurement (eg, sales gas compressors, turbine generators, refrigeration compressors and vapour recovery compressors). The vibration monitoring shall be an independent microprocessor based system complete with X-Y proximity measurement of all radial bearings dual axial position monitoring of thrust bearings. The actual vibration monitoring locations and other requirements will be detailed in the specification project specifications for the major items of rotating machinery.
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5. 5.1
Instrument cables shall be selected in accordance with the Electrical & Instrument Cable Specification Document No. EL-ES-011 Mineral insulated cable, metal clad and steel wire amour cables shall not be used. Cabling design and selected cables shall comply with fieldbus foundation requirements for installation of fieldbus transmitters in the future. Separate cables are required for the following services as a minimum: 4 to 20 mA signals mV signals Pulse signals RTDs 24 VDC digital signals 24 VDC solenoid signals Vibration probes/proximitors Communication Earthing (overall screened) (individually screened pairs) (individually screened pairs) (overall screened) (overall screen) ( )
5.2
Cable Numbering
The cable numbering system shall be: Multipair or single pairs connected between cabinets I 4 digits eg, Cable from a PCS cabinet to a HVAC panel would be I-001 Multipairs connected to a junction box shall adopt the junction box number Cables connected to a tagged device shall adopt the same name eg, Cable connected to CPP-PT-001 would be numbered CPP-PT-001 A small i suffix shall be used for intrinsically safe cables The package/skid vendor may number all cables wholly within the package/skid.
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5.3
Cable glands shall be standardised on a single manufacturer by type marine brass shall be used for outdoor services and areas requiring hazardous area certification. All brass components shall be Nickel plated. Cable glands outside of the air-conditioned areas shall be weatherproof to IP56 or equivalent when fully installed without shroud. Marine brass earth tags or star washers shall be used on all unthreaded entries to ensure proper earthing. Cable glands shall be of a design, which permits removal for maintenance of the items without having to remake the gland. Glands shall be in metric sizes with metric thread connections. All glands shall be certified Ex(d) to Zone1,Class II B,T3 requirements A sealing ring, shall be fitted between the gland and instrument or junction box to maintain the units ingress protection rating. Gland shrouds or denso tape shall be used for all glands in outdoor service, Heat-shrink sleeving over the glands is not permitted.
5.4
Cable/Trays/Ladders
The material specification for outdoor use shall be 316 stainless steel or fibreglass Cable rack routings must consider the practicalities of the bending radius of large diameter cables during cable pulling.
5.5
The design of the earthing system shall be in accordance with the Instrument Earthing Philosophy, IN-PH-002, the Specification for Control Panels, Cabinets and Racks IN-ES-008 and Specification for Electrical Design EL-ES-001.
5.6
Cable Transits
Multi cable transits shall be generally installed where cables pass through the following locations. Type A60 or greater enclosures Gas tight/fire walls Any continuous or sealed wall, bulkhead or deck Non-hazardous areas to hazardous areas Cable transits shall not be installed in roofs or top entry applications. Multiple cable penetrations through firewalls or gas tight walls shall be through cable transits.
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Single cable deck/bulkhead penetrations shall be mild steel painted to the applicable specification.
5.7
Junction Boxes
Junction boxes shall be of 316SS material and shall have hinged lids with captive 316 stainless steel bolts, and neoprene/cork gaskets. Small individual equipment/instrument termination enclosures do not require hinged lids. Junction boxes shall have predrilled threaded holes or detachable gland plates and shall be provided with 20% spare certified plugged cable entries. All junction boxes shall be certified Exe with 316 stainless steel vents and drains. All home run cable termination junction boxes or other significant junction boxes shall have internal mounting plates, with cable rails and plastic wiring ducting with generous spacing. Intermediate junction boxes or cable splices are not permitted on power cabling. Separate junction boxes shall be provided for signals as follows: Analogue signals (4 to 20 mA, pulse signals & RTDs) mV signals 24 V DC digital/solenoid signals Any other signal type. Intrinsically safe signals shall use separate junction boxes to non intrinsically safe signals. Control and Safeguarding can co-exist in the same junction box or multipair. Junction Box Numbering shall be: A number with area or module, followed by JB and three digits, sequentially incrementing for each box within the area/module. For example a junction box located in Module 8 would be 08-JB-001 and in Process area 120 would be 120-JB-001. Each junction box shall have a tag and service traffolyte label fitted.
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EQUIPMENT NUMBERING
IN-ES-001
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ZONE NUMBER
IN-ES-001
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The following list is not meant to be exhaustive and shall be further developed in the Detailed Design. SDI SD HD FD GD = Remote Smoke Indicator = Smoke Detector = Heat Detector = Flame Detector = Gas Detector (F = Fixed, O = Open Path)
GPA = General Platform Audible Alarm GPL = General Platform Visual Alarm EDL = Extinguishant Discharge Light EPDL = Extinguishant Pre Discharge Light EDY = Extinguishant Release Solenoid ERA = Extinguishant Release Abort EDS = Extinguishant Duty Selector ERD = Extinguishant Release Detector DSS = Door Status Switch
IN-ES-001
Rev 0 15-Apr-2009
Appendix C Characteristics
TABLE 1
Table
of
Control
Valves
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IN-ES-001
Rev 0 15-Apr-2009