Lecture 10 (additional material):

(An Overview over stainless steel)

The textbook of Bardal do not treat stainless steel very deep. To get a better knowledge about stainless steel and an overview this little document has been written. It is important that you get a feeling about why the different alloying elements are added to stainless steel. It is also important that you get some practical feeling about how stainless steel is joined and formed because that also affect the durability of the material. First of all get a quick overview over all the types of stainless steel by learning about the stainless steel tree. You cannot learn everything about stainless steel in this lecture but it is important that you learn so much, that you are able to understand what alloying elements are important to obtain special properties. Four videos are copied to the DVD start to view the videos named (total duration about 30 minutes). 1. 2. Stainless steel types Forming and joining

P.S. the videos are made of a stainless steel supplier and sometimes they have a taste of PR. On the other hand they give and excellent quick overview over the stainless types and especially how the materials are joined by welding. The last process can cause a lot of corrosion problems if carried out in a wrong way. It specially heat tinting, which can cause problems.

Later view the videos named. 3. 4. How to analyze stainless steel Roughness measurement

P.S. In connection with the apprentices some of you need more information about how to analyze the composition of stainless and also to evaluate the roughness of the surface. It is very important information in practice, when the stainless steel is delivered to an end user because it is specified. It is therefore important to know: are the steel type what we ordered and is the roughness as specified.

Read the text below and understand clear the difference between austenitic, ferritic, duplex and precipitation hardening grades.

You have already got a big book about stainless steel. Read in the book when you need special information about different types of stainless steel. You are also able to find iso-corrosion diagrams for different type of stainless steel in different environments. Be sure that you are able to read and understand a such diagram.

An Overview of Stainless Steel:

The word STAINLESS could mean a steel that STAINS LESS. It is not indestructible but with the correct added alloys it has a wide variety of uses. As this is only a brief over-view, we will only touch on the basics. The family of stainless steel can be split into four main groups: Martensitic, Ferritic, Austenitic and Duplex. Nearly all end use applications use either ferritic or conventional austenitic steel. It is estimated that nearly 95 percent of all stainless steel sales use these two classifications. Austenitic grade is the most widely used in the marine field and accounts for nearly half of all stainless steel sold. Grade 304 is the work horse of this alloy. It is used in the marine field but is inferior to the grades with added molybdenum such as 2205 or 316. Duplex - (Austenitic, Ferritic Stainless Steels) This class of stainless steel has been available for about ten years. The very high proof strength is due to the smaller grain size owing to the two phase micro structure. The very small grain size prevents grain growth and increases strength and toughness. The duplex alloy contains more chromium, molybdenum, nickel and nitrogen than either 316 or 304. It has improved corrosion resistance to the chlorine ion (salt water). Its yield strength is 2 - 3 times greater than austentic alloys. What does this mean to the customer? The new alloy (Duplex) has further improved the units excellent corrosive resistance and long term durability with a weight comparable to aluminum or stainless steel tubular construction. Bemrk, at visse rustfrie stl indeholder kvlstof - Hvad er rsagen til dette?

Comparison of Tensile Strength Duplex and Austenitic Grades of Stainless Steel Ref: http://www.sugartech.co.za/3cr12/index.php3 (Anvendelsen af 3Cr12)

THE FAMILY TREE OF STAINLESS STEEL

The text is from the following link

http://www.sppusa.com/reference/white_paper/wp_ss.html

Stainless steel is primarily when corrosion or oxidation are a problem. The function that they perform cannot be duplicated by other materials for their cost. Over 50 years ago, it was discovered that a minimum of 12% chromium would impart corrosion and oxidation resistance to steel. Hence the definition Stainless Steels, are those ferrous alloys that contain a minimum of 12% chromium for corrosion resistance. This development was the start of a family of alloys which has enabled the advancement and growth of chemical processing and power generating systems upon which our technological society is based. Subsequently several important sub-categories of stainless steels have been developed. The sub-categories are austenitic, martensitic, ferritic, duplex, precipitation hardening and super alloys.

Austenitic Grades

Austenitic grades are those alloys which are commonly in use for stainless applications. The austenitic grades are not magnetic. The most common austenitic alloys are iron-chromium-nickel steels and are widely known as the 300 series. The austenitic stainless steels, because of their high chromium and nickel content, are the most corrosion resistant of the stainless group providing unusually fine mechanical properties. They cannot be hardened by heat treatment, but can be hardened significantly by cold-working.

Straight Grades
The straight grades of austenitic stainless steel contain a maximum of .08% carbon. There is a misconception that straight grades contain a minimum of .03% carbon, but the spec does not require this. As long as the material meets the physical requirements of straight grade, there is no minimum carbon requirement.

L Grades
The L grades are used to provide extra corrosion resistance after welding. The letter L after a stainless steel type indicates low carbon (as in 304L). The carbon is kept to .03% or under to avoid carbide precipitation. Carbon in steel when heated to temperatures in what is called the critical range (800 degrees F to 1600 degrees F) precipitates out, combines with the chromium and gathers on the grain boundaries. This deprives the steel of the chromium in solution and promotes corrosion adjacent to the grain boundaries. By controlling the amount of carbon, this is minimized. For weldability, the L grades are used. You may ask why all stainless steels are not produced as L grades. There are a couple of reasons: L grades are more expensive Carbon, at high temperatures imparts great physical strength

Frequently the mills are buying their raw material in L grades, but specifying the physical properties of the straight grade to retain straight grade strength. A case of having your cake and heating it too. This results in the material being dual certified 304/304L; 316/316L, etc.

H Grades
The H grades contain a minimum of .04% carbon and a maximum of .10% carbon and are designated by the letter H after the alloy. People ask for H grades primarily when the material will be used at extreme temperatures as the higher carbon helps the material retain strength at extreme temperatures. You may hear the phrase solution annealing. This means only that the carbides which may have precipitated (or moved) to the grain boundaries are put back into solution (dispersed) into the matrix of the metal by the annealing process. L grades are used where annealing after welding is impractical, such as in the field where pipe and fittings are being welded.

Type 304

The most common of austenitic grades, containing approximately 18% chromium and 8% nickel. It is used for chemical processing equipment, for food, dairy, and beverage industries, for heat exchangers, and for the milder chemicals. Contains 16% to 18% chromium and 11% to 14% nickel. It also has molybdenum added to the Type 316 nickel and chrome of the 304. The molybdenum is used to control pit type attack. Type 316 is used in chemical processing, the pulp and paper industry, for food and beverage processing and dispensing and in the more corrosive environments. The molybdenum must be a minimum of 2%. Contains a higher percentage of molybdenum than 316 for highly corrosive environments. It Type 317 must have a minimum of 3% moly. It is often used in stacks which contain scrubbers. Restricts maximum carbon content to 0.030% max. and silicon to 0.75% max. for extra corrosion Type 317L resistance. Requires molybdenum content of 4.00% min. Type 317LM Type 317LMN Requires molybdenum content of 4.00% min. and nitrogen of .15% min. These types have been developed for corrosive resistance for repeated intermittent exposure to Type 321 temperature above 800 degrees F. Type 321 is made by the addition of titanium and Type 347 is Type 347 made by the addition of tantalum/columbium. These grades are primarily used in the aircraft industry.

Martensitic Grades

Martensitic grades were developed in order to provide a group of stainless alloys that would be corrosion resistant and hardenable by heat treating. The martensitic grades are straight chromium steels containing no nickel. They are magnetic and can be hardened by heat treating. The martensitic grades are mainly used where hardness, strength, and wear resistance are required. Type 410 Basic martensitic grade, containing the lowest alloy content of the three basic stainless steels (304, 430, and 410). Low cost, general purpose, heat treatable stainless steel. Used widely where corrosion is not severe (air, water, some chemicals, and food acids. Typical applications include highly stressed parts needing the combination of strength and corrosion resistance such as fasteners. Contains lower carbon than Type 410, offers improved weldability but lower hardenability. Type 410S is a general purpose corrosion and heat resisting chromium steel recommended for corrosion resisting applications. Has nickel added (2%) for improved corrosion resistance. Typical applications include springs and cuttlery. Contains added phosphorus and sulfer for improved machinability. Typical applications include screw machine parts. Contains increased carbon to improve mechanical properties. Typical applications include surgical instruments. Contains increased chromium for greater corrosion resistance and good mechanical properties. Typical applications include high strength parts such as valves and pumps. Further increases chromium and carbon to improve toughness and corrosion resistance. Typical applications include instruments.

Type 410S

Type 414 Type 416 Type 420 Type 431 Type 440

Ferritic Grades

Ferritic grades have been developed to provide a group of stainless steel to resist corrosion and oxidation, while being highly resistant to stress corrosion cracking. These steels are magnetic but cannot be hardened or strengthened by heat treatment. They can be cold worked and softened by annealing. As a group, they are more corrosive resistant than the martensitic grades, but generally inferior to the austenitic grades. Like martensitic grades, these are straight chromium steels with no nickel. They are used for decorative trim, sinks, and automotive applications, particularly exhaust systems.

Type 430 Type 405 Type 409

Type 434 Type 436 Type 442 Type 446

The basic ferritic grade, with a little less corrosion resistance than Type 304. This type combines high resistance to such corrosives as nitric acid, sulfur gases, and many organic and food acids. Has lower chromium and added aluminum to prevent hardening when cooled from high temperatures. Typical applications include heat exchangers. Contains the lowest chromium content of all stainless steels and is also the least expensive. Originally designed for muffler stock and also used for exterior parts in non-critical corrosive enviornments. Has molybdenum added for improved corrosion resistance. Typical applications include automotive trim and fasteners. Type 436 has columbium added for corrosion and heat resistance. Typical applications include deepdrawn parts. Has increased chromium to improve scaling resistance. Typical applications include furnace and heater parts. Containes even more chromium added to further improve corrosion and scaling resistance at high temperatures. Especially good for oxidation resistance in sulfuric atmospheres.

Duplex Grades
Duplex grades are the newest of the stainless steels. This material is a combination of austenitic and ferritic material. This material has higher strength and superior resistance to stress corrosion cracking. An example of this material is type 2205. It is available on order from the mills.

Precipitation Hardening Grades

Precipitation hardening grades, as a class, offer the designer a unique combination of fabricability, strength, ease of heat treatment, and corrosion resistance not found in any other class of material. These grades include 17Cr-4Ni (174PH) and 15Cr-5Ni (15-5PH). The austenitic precipitation-hardenable alloys have, to a large extent, been replaced by the more sophisticated and higher strength superalloys. The martensitic precipitation-hardenable stainless steels are really the work horse of the family. While designed primarily as a material to be used for bar, rods, wire, forgings, etc., martensitic precipitation-hardenable alloys are beginning to find more use in the flat rolled form. While the semiaustenitic precipitation-hardenable stainless steels were primarily designed as a sheet and strip product, they have found many applications in other product forms. Developed primarily as aerospace materials, many of these steels are gaining commercial acceptance as truly cost-effective materials in many applications.

Superalloy Grades
Superalloys are used when 316 or 317 are inadequate to withstand attack. They contain very large amounts of nickel and/or chrome and molybdenum. They are usually much more expensive than the usual 300 series alloys and can be more difficult to find. These alloys include Alloy 20 and Hastelloy.

Chemical
300 Series Austenitic
Type
302 304 304L 309 309S 310 310S 316 316L 317 317L 321 347

C
0.15 0.08 0.03 0.20 0.08 0.25 0.08 0.08 0.03 0.08 0.03 0.08 0.08

Mn
2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00

P
0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.040 0.040

S
0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030

Si
1.00 1.00 1.00 1.00 1.00 1.5 1.5 1.00 1.00 1.00/1.00 0.75 1.00 0.5/1.00

Cr
17.00/19.00 18.00/20.00 18.00/20.00 22.00/24.00 22.00/24.00 24.00/26.00 24.00/26.00 16.00/18.00 16.00/18.00 18.00/20.00 18.00/20.00 17.00/19.00 17.00/19.00

Ni
8.00/10.00 8.00/10.50 8.00/12.00 12.00/15.00 19.00/22.00 19.00/22.00 10.00/14.00 10.00/14.00 11.00/15.00 11.00/15.00 9.00/12.00 9.00/12.00

Mb
2.00/3.00 2.00/3.00 3.00/4.00 3.00/4.00 0.75/0.75 0.5/0.75

400 Series Martensitic

Type
410 410S 416 420

C
0.15 0.08 0.15 0.15 min

Mn
1.00 0.30/0.65 1.25 1.00

P
0.040 0.030 0.060 0.040

S
0.030 0.010 0.15 min 0.030

N
0.060 -

Si
1.00 0.15/0.50 1.00 1.00

Cr
11.5 / 13.5 12.00 / 12.60 12.00 / 14.00 12.00 / 14.00 16.00 / 18.00 16.00 / 18.00

Ni

Mb

0.20/0.5 0.20/0.5 5 5 -

430 440C

0.15 0.95/1.20

1.00 1.00

0.040 0.040

0.030 0.030

1.00 1.00

0.75

Notes:
This table is intended for estimating purposes only and lists typical chemical properties for a variety of 300 and 400 series stainless steel grades. All values shown indicate the maximum percentage unless otherwise noted.

Stainless Plate Products, Inc. 1235 Manor Road Coatesville, PA 19320

Hvordan ser tilstandsdiagrammet ud for rustfrit stl og hvordan lser man det?

Figure 2: Stainless steel phase diagram at 900 degrees Celsius (ASM 1-27)

Reading the compositions of iron, chromium and nickel at any point on the stainless steel ternary phase diagram in Fig. 2 is simple. Instead of drawing one tie-line, as in a binary phase diagram , three lines are drawn, each parallel to a side of the triangle and going through the point in question. Extend the lines so they pass through an axes. To find the iron composition, the line drawn parallel to the axis opposite the Fe vertex is the one needed. The percent iron is then read off the axis. For example, to determine the compositions of the 18-8 circle point near the lower left corner of Fig. 2, draw these lines: 1. draw the first line to be parallel with the axis opposite the Fe vertex, we find that the composition of iron is 74% , 2. next draw a line parallel with axis opposite the Ni vertex and read the composition of nickel to be 8% , 3. and finally draw a line parallel to the axis opposite the Cr vertex and we see that there is 18% of chromium at that point. The point described is then called 18-8 stainless steel, naming only the percentages of the chromium and the nickel; the iron content being dependent on the other two. This 'recipe' for stainless steel is the most common.
Se: http://www.sv.vt.edu/classes/MSE2094_NoteBook/96ClassProj/experimental/ternary2.html