Manual Peddinghaus

Operating Instructions for the Peddimat tandem Saw/Drill Line
Peddimat BDL 1000/9

Table of contents
Drilling Line BDL 1000/9
FUNDAMENTAL NOTES
1
FUNDAMENTAL NOTES ONSAFETY
2
TRANSPORTATION, STORAGE AND DELIVERY
3
TECHNICAL SPECIFICATIONS
4
INSTALLATION, ASSEMBLYAND INITIAL START-UP
5
OPERATINGTHE MACHINES
6
TOOLS
7
THE SIGNOSCRIPT MARKINGUNIT (OPTION)
8
MAINTENANCE AND SERVICING
9
CHANGINGTHE SAWBLADE
10
THE SIGNOMAT MARKINGUNIT (OPTION)
11
Peddimat BDL 1000/9
MEBABAND SAW(OPTION)
12
CONFORMITYANDMANUFACTURERS DECLARATIONS
13
PART 2 OPERATING MANUAL; CIRCUIT DIAGRAMS;
BILLS OF MATERIAL
B
Operating Instructions for the Peddimat tandem saw/drill line
Peddimat BDL 1000/9 Chapter 1 / 1
Table of contents Chapter 1
Fundamental notes
1.1 Foreword 1 2
1.1.1 Customer service 1 2
1.2 Intended use 1 3
1.3 Warranty and liability 1 3
1.4 Brief description and machine function 1 4
1.4.1 The drilling machine 1 4
1.4.2.1 Options 1 4
1.4.2 Mechanical assemblies 1 4
1.4.3 Electrical components 1 5
1.4.3.1 The CNC control 1 5
1.4.3.2 The power section 1 6
1.4.3.3 The axis drives 1 6
1.4.3.4 The axis feedback section 1 6
1.4.4 Hydraulic components 1 7
1.4.5 Safety equipment 1 8
1.5 Special installation instructions for the user 1 8
1.6 Publication, date of issue of the manual 1 8
1.7 Copyright 1 8
1.8 Manufacturers address 1 8
1 FUNDAMENTAL NOTES
1.1 Foreword
This operating manual contains information and details necessary for the operation and
maintenance of your Peddimat tandem saw/drill line.
The Peddimat saw/drill line represents equipment incorporated in the Peddinghaus
range of products. Series design, years of experience in machine tool building coupled
with modern production and testing methods guarantee a high standard of quality to-
gether with reliable operation and long service life.
Always observe all notes on safety, and the pertinent operating and maintenance instruc-
tions.
This instruction manual contains all the information required for operating the
machines. The handbook for the Siemens control ( Sinumerik 840D ) is part and
parcel of this manual..
This manual is intended for technically qualified, specially trained operators or for opera-
tors with in-depth knowledge in the field of NC technology.
Full knowledge and technically competent implementation of the safety instructions and
warnings are a pre-requisite for non-hazardous installation and commissioning as well as
for safe operation and maintenance. Only qualified personnel have the necessary
specialist knowledge to interpret and implement the safety instructions and warnings in
case of an emergency.
1.1.1 Customer service
The Peddinghaus Service Department is at your disposal to assist in remedying technical
problems.
Tel. + 49 (0) 2332 72 0
Fax. + 49 (0) 2332 72 208
1.2 Intended use
The Peddimat saw/drill line is to be used solely for processing of structural sections
and flat bar by sawing, drilling, pop marking and marking in accordance with previously
compiled parts programmes. Only operate the machine when it is in technically perfect
condition and only for performing the work for which it is designed. Always observe all
safety, operating and maintenance instructions set forth in this manual and be aware of
potential dangers. Faults affecting safety, in particular, are to be remedied immediately.
The Peddimat saw/drill line is only to be used in:
automatic cycle
manual in-feed
manual part removal
mode!
The machine can only be started by using the :
starting facilities on the controls (control consoles)
The machine may be operated by several operators .
Proviso: authorisation must be given for several operators to operate
the line (refer to Chapter 2.7.)
The following norms ( standards ) were taken into consideration in the design of the
saw/drill line, the individual machines and their safety equipment:
DIN EN 292 1/ 2 / 953 / 954-1 / 1088 / 50100 / 60204-1
Any use other than that described above is considered not to be in accordance with
the intended use!
Messrs. Paul Ferd. Peddinghaus GmbH are not liable for any damage that may
result from such improper use.
Intended use also encompasses:
observance of all instructions in the manual and
adherence to all inspection and maintenance instructions
1.3 Warranty and liability
Our Conditions of sale and supply apply. Warranty and liability claims in case of injury
to persons or damage to property are excluded when they are to be traced back to one
or several of the following causes:
not using the machine for its intended purpose;
improper installation, start-up, operation and maintenance of the machine;
operation of the machine when safety equipment is faulty, not fitted properly or does
not function correctly.
non-compliance with the instructions in the manual in respect of transportation,
storage, installation, start-up, operation, maintenance and machine set-up;
non-authorised modification of the machine parameters and / or of the drive parame-
ters set at the factory;
inadequate monitoring of machine components subject to wear;
improper repairs;
cases of disaster caused by the effects of foreign bodies and Act of God;
1.4 Brief description and machine function
The Peddimat saw/drill line is a modern , CNC controlled machining centre designed
for the automatic sawing, drilling, pop marking and marking of structural steel sections
and flat bar.
The system consists of the following assemblies:
Drilling machine
Band saw ( option )
Circular cold saw LC 1250 (option)
Signomat (option) or Signoscript (option )
CNC control
Hydraulic power-pack
Out-feed conveyor ( option )
In-feed conveyor ( option )
Cross transfer table ( option )
1.4.1 The drilling machine
The drilling machine consists of:
3 drill assemblies
roller feed, clamping and disc measuring system
hydraulic power-pack
hydraulic drive for the working and pressure cylinders and for the drill feed units
CNC control
Power section for the drilling and positioning drives with machine interface
1.4.1.1 Options
The following optional equipment is available for link-up to the drilling machine:
Band saw MEBA
Circular cold saw LC 1250
Signomat
Signoscript
In-feed conveyor
Out-feed conveyor
Cross transfer table
Options and additional equipment in accordance with the order acknowledgement.
1.4.2 Mechanical drilling machine assemblies
The Peddimat BDL 1000/9 is of robust steel plate design with a welded base frame
and a superstructure of welded and bolted plate design. The machine is equipped with 3
drill assemblies each with 3 spindles and an air cooling system through the spindles for
the drills.
The material is traversed in the X-axis by a high-precision, high-speed disc measuring
system with roller feed.
1.4.3 Electrical components
1. CNC control and console
2. Power cabinet
3. Axis drives
4. Axis feed-backs
5. System wiring and electrical components
1.4.3.1 The CNC control
The CNC control serves to take over and store the required data in the form of parts
programmes. The positioning drives are controlled and all commands for drilling opera-
tions issued by the CNC control in accordance with the programme organisation.
The control console contains all function and signalling components ( switches and signal
lamps ).
1.4.3.2 The power section
The power section is located in the switch cabinet (depending on model ) and contains all
switchgear and protective equipment for controlling the drive units such as drill motors,
adjuster motors and the hydraulic pump motor. All hydraulic valves contained in the sys-
tem are controlled by power amplifiers.
Several control transformers generate the required control and auxiliary voltages. All
master fuses are located on an appropriate board.
1.4.3.3 The axis drives
The power amplifiers for the digital positioning drives of the material feed X-axis and the
(W,Y and Z ) drill axes, the power sections for the main spindle drives, the saw axis,
the Signo axis and the hydraulics ( proportional valve, hole tapping and drill feed ) are
located in the CNC cabinet.
1.4.3.4 The axis feed-back section
The axis feed-back section is arranged in the CNC cabinet. and is responsible for
processing and switching the positioning feed-back signals.
1.4.4 Hydraulic components
The saw/drill line is equipped with a separate hydraulic power-pack complete with valve
manifolds for the following control functions:
Clamping and
measuring rolls
Z side
15 80 bar
Internal clamp
Z side
50 bar
Klemmvorrichtung
W Seite
50 bar
Niederhalter
20 50 bar
Internal clamp
W side
50 bar
Hold-downs
20 50 bar
1.4.5 Safety equipment
The safety equipment must protect all persons or objects against the hazards emanating
from the machine. They are co-ordinated and installed in conjunction with the user and
site conditions.
The following safety appliances can be installed:
Protective barriers (fixed, partition fencing );
Safety gates (movable, partition gates with or without locks);
Guards;
Non-contact safety appliances (BWS);
Colour floor marking;
Warning signs and warnings;
1.5 Special installation instructions for the user
The machine is to be installed and assembled by personnel well acquainted with electro-
magnetic compatibility. The installation and assembly drawings provided by the suppliers
of the appliances, systems and components are to be observed, thus guaranteeing
perfect operation of the overall system
It is a Class A machine. Special arrangements are to be made for installation of
the machine in residential, business or factory areas as well as for small
businesses.
The user is responsible for any electro-magnetic disturbances which can ema-
nate from the machine when the instructions in respect of installation are
ignored.
1.6 Publication, date manual issued
First edition 01 / 2003
1.7 Copyright
The copyright on this instructions manual remains with Messrs. Paul Ferd. Pedding-
haus GmbH. The manual is only intended for the user and his staff.
It contains instructions and notes which are neither to be
reproduced
distributed nor
passed onto third parties either in part or in full.
Violation of these regulations can result in prosecution.
1.8 Manufacturers address
Company: Paul Ferd. Peddinghaus GmbH
Address: D-58285 Gevelsberg, Hasslinghauser Str. 156
Tel. + 49 (0) 2332 72 0
Fax. + 49 (0) 2332 72 208
Warning!
Drilling Line BDL 1000/9 Operating Instructions
Peddimat BDL 1000/9 Kapitel 10 / 1
Changing saw blades (LC 1250)
10.1 Preparations 10 2
10.2 Changing the blade 10 2
10.3 Chip remover 10 4
10.3.1 Changing the chip remover 10 4
10.3.2 Adjusting the chip remover 10 4
10.1 Preparations
The following steps must be taken to change the saw blade:
Pre-conditions:
Key 12 >
Main switch is on
Control voltage is on
the LED display is on
Action: press key Control Off on control console
the control and hydraulics are turned off
the LED lamp above the key lights up
the safety gate is unlocked and released
open safety gate
change blade
change chip remover, if necessary
close safety gate
press key Control ON on control console
the control and the hydraulics are turned on
press key Delete error on control console
press key Secure system on control console
the safety gate is locked
The gearbox must be manually traversed to be able to change the blade; the blade is
now easily accessible.
Carry out the following operations:
press "JOG" , LED lights up.
press key "V" axis, LED lights up.
press directional keys "Plus" or "Minus"
Move the gearbox such that the complete cover
is out of the area of the vertical head support.
press key "Enter danger zone".
Observe the safety regulations and general instructions on safety.
Wear your personal safety apparel (ear muffs, safety shoes, gloves).
Never place your hands in the work and moving parts zones when the ma-
chine is running.
danger of injury to the operator
The operator must wear suitable safety equipment!
Caution!
10.2 Changing the blade
Completely remove the locking screw 2-,
raise the guard -3- .
loosen the screws -4- .
Turn and push the chip remover -5- in the
direction of the arrow away from the blade.
loosen the hex. bolt -6- and
screw out.
extract the thrust flange -7- .
attach the special hook -8- to the blade as depicted,
carefully remove the blade from the gearbox journal and lift away with a crane.
The rear stabilisers 11 - must be checked for wear and replaced, if necessary.
Fit blade and chip remover in reverse sequence.
When fitting a blade with a different tooth pitch, you must also exchange the
chip remover. Refer to Chapter 9.3.1.
loosen the locking screws -12-.
gently adjust the front stabilisers -9- and the rear stabilisers -11- by hand with
the aid of the pressure screws (guard- front side).
Caution!
The stabilisers must only make slight contact with the blade and not exert pressure.
Make sure that the blade does not become misaligned or jammed by the stabilisers. Cor-
rect adjustment ensures square, clean cuts and increases the service life of the blade..
Retighten the locking screws -12- .
press key "Secure system".
Lock safety gates.
When the key "Secure system" has been operated, the message Press key Tool
Off appears. By operating the key Tool Off , the spindles will return to their
home positions.
Sawing operations are continued.
Measure the diameter of the blade after completion of the blade change and
enter the actual diameter and thickness in the programming software under # 2
machine data # 5 saw data ( FD software only ).
Make sure, under all circumstances, that the blade is moistened with cooling
emulsion before the first cut is made.
10.3 Chip remover
The chip removing wheels are tuned to the tooth pitch of the individual blades
used.
The standard scope of supply includes a chip remover for Z5 tooth pitch.
Suitable chip removers are available for blades of other tooth pitches.
10.3.1 Changing the chip remover
Prepare the system for changing the chip
remover as described in Chapter 10.2
Changing the blade .
remove the holder -2- after releasing the
screws -1-
loosen screws -3-
pull out chip remover complete with axle -4-
Fit new chip remover in reverse sequence.
10.3.2 Adjusting the chip remover.
Prepare the system for adjusting the chip
remover as described in chapter 10.0
Changing the blade.
loosen screws -3-
Push the remover together with the axle
towards the gearbox to the point where the
remover pins locate in the base of the teeth.
Turn the remover together with the axle to the point where the pins dip into the
blade over its full width.
tighten screws -3-
The remover must not jam in the blade after it has been adjusted. It must be
easily movable by hand.
The Signomat (OPTION)
11.1 Notes on safety 11 2
11.2 Adjustment of the Signomat 11 3
11.1 Notes on safety
Please pay specific attention to the notes on safety when operating and working on the
marking system.
Always turn the main disconnect switch off before carrying out any repair,
servicing or maintenance work.
If the system is hooked up to factory supply lines, the system is only to be
put into operation when the point of sourcing is made safe and the prescribed
safety equipment is in place.
The operator must make sure that the system is ready for operation prior to
beginning work ( change of shifts ).
The operator should be equipped with safety gloves, safety shoes, leather
apron and safety glasses. Ear protectors are also recommended.
No mechanical modifications or additions are to be made to the system.
Warning!
11.2 Adjusting the Signomat
The Signomat is controlled by the program and automatically adjusted to the
particular section to be marked.
The Signomat must, however, be manually adjusted to the flange or leg
thickness of the work-piece.
The pass-through aperture of the Signomat is to be adapted to the work-piece by adjust-
ing the counter-holder -2- .
Examples:
- Position of the counter-holder on an I beam
- Position of the counter-holder on I beams and channels up to 120mm
- Position of the counter-holder on angle iron.
The stamping pressure is set on the pressure reducing valve -15-.
Maximum pressure = 150 bars.
The required stamping pressure ( inscription depth ) is adjusted by the pressure switch
-14- . It must be lower than that set on the pressure reducing valve -15- .
MEBA Band Saw (OPTION)
12.0 MEBA Band Saw 560 DG 1000 12 2
12.0 MEBA Band Saw 560 DG 1000
You will find the operating instructions for the MEBA band saw 560 DG 1000 in Part 2 of
this manual.
EC Conformity and Manufacturers Declarations
13.1 Manufacturers declaration of conformity Peddinghaus. 13 2
13 EC CONFORMITY AND
MANUFACTURERS DECLARATIONS
13.1 EC Declaration of conformity by the manufacturer
13.1 EC Declaration of Conformity
as specified by the EC guidelines
Machines 98/37 EC, Annex II A
Electro-magnetic compatibility 89/336/EEC
Low voltage guidelines 73/23 EG
The machine
Make:
Model:
Flat Bar Drilling and Flame Cutting Machine
Peddimat FDB 600 / 3
is developed, designed and manufactured in accordance with the EC Guidelines 89/37 EC
under sole responsibility.
Firm: Paul Ferd. Peddinghaus GmbH, D-58285 Gevelsberg, Hasslinghauser Str. 156
The following harmonised standards are applied:
DIN EN 292-1/2 Machine Safety Appliances and systems
DIN EN 294 Safe distances to prevent the upper limbs from reaching pinots of
danger.
DIN EN 349 Minimum safe distances to prevent crushing of parts of the body
DIN EN 418 E-stop facilities, functional aspects, design guidelines
DIN EN 953 General requirements in respect of design and assembly of separating
safety equipment.
DIN EN 954-1 Safety related parts of controls; general design guidelines
DIN EN 982 Safety requirements in respect of fluid operated systems and hydrau-
lic components
DIN EN 983 Safety requirements in respect of fluid operated systems and pneu-
matic components
DIN EN 1037 Machine Safety prevention of unintentional start-up
DIN EN 1050 Machine Safety risk assessment
DIN EN 1088 Locking devices with and with follower
DIN EN 50100-1 Non-contact safety appliances
DIN EN 50100-2 Non-contact safety appliances with active opticalelectrical principle
pr EN 50081-2 EMC Standard Interference Transmission Industrial Field
pr EN 50082-2 EMC Standard Interference Resistance Industrial Field
DIN EN 60204-1 Electrical equipment of machines; general requirements
prEN 31202 Acoustics, noise radiation by machines
Complete technical documentation is available.
The appropriate operating instructions manual for the machine is available in
the original version.
the language of the country in which it is in use.
______________________ ______________________ _______________________
Place, Date Signature Details of person signing
Operating Instructions for the Peddimat tandem Saw/Drill line
Peddimat BDL 1000/9
Chapter 2 / 1
Fundamental notes on safety
2.1 Observance of safety instructions in the manual 2 2
2.2 Informal safety measures 2 2
2.3 Duties of the user and the operator 2 2
2.4 Training of operating personnel 2 2
2.5 Explanation of hazard symbols, notes and signs 2 3
2.6 Personal safety apparel 2 3
2.7 Places of work for the operating personnel/ particular danger
zones
2 4
2.8 Hazards involved in the operation of the saw/drill line 2 4
2.9 Safety measures under normal operation 2 4
2.10 Hazards caused by electrical energy 2 4
2.11 Hazards caused by hydraulic and pneumatic energy 2 5
2.12 Maintenance and servicing , remedying faults 2 5
2.13 Mechanical modifications to the system 2 5
2.14 Noise levels emitted by the system 2 5
Peddimat BDL 1000/9
Chapter 2 / 2
2 FUNDAMENTAL NOTES ON SAFETY
2.1 Observance of safety instructions in the manual
The basic requirement for the safe use and trouble-free operation of this machine is full
knowledge of the fundamental safety notes and instructions contained in this manual.
This manual sets forth the most important instructions for operating the machines in a
safe manner. The instructions manual, in particular the safety instructions, must be ob-
served by all persons working on or operating the machines! In addition, the accident
prevention regulations and instructions applicable to the site at which the machine is lo-
cated must also be observed.
2.2 Informal safety measures
The operating instructions manual is always to be kept on site. In addition to the manual,
both the generally applicable and the local accident prevention regulations and environ-
ment protection regulations must also be on site and be observed. All safety and hazard
signs on the machine must be kept in a clearly legible condition.
2.3 Duties of the user and the operator
Only persons are allowed to operate the machine who
are fully acquainted with the fundamental safety and accident prevention regulations
have been fully trained in the operation of the machine
have read and fully understood the chapter on safety and the warning signs
and have confirmed the above by applying their signature.
The user will check the safety conscious operation of the machine by the operating per-
sonnel at regular intervals.
2.4 Training of operating personnel
Only fully trained personnel are allowed to work with the machine. The responsibilities of
the operators is to be clearly stipulated by the user in respect of assembly, start-up,
set-up, checks, operation, maintenance and servicing.
It is the operators job to:
set up the machine for the desired purpose
set the machine to the desired mode of operation and to secure
against unauthorised readjustment
set up the required tools
adjust and check all safety equipment
check the machines upon completion of set-up
to operate the machines when they have been set up
Peddimat BDL 1000/9
Chapter 2 / 3
2.5 Explanation of hazard symbols, notes and signs
The following symbols and descriptions are used in the manual to denote hazards:
This symbol indicates immediate danger to the life and health of per-
sons.
Non-observance will result in severe damage to health and even cause life
threatening injuries.
This symbol, indicates a possible threat of danger to the life and health
of persons. Non-observance will result in severe damage to health and
even cause life threatening injuries.
This symbol indicates a possible dangerous situation. Non-observance
can lead to slight injury or cause damage to property.
This symbol provides important information on the proper operation of the
machines. Non-observance can lead to faults on the machines or
disturbances in the surrounding area.
This sign indicates a value determined and fixed by the manufacturer.
This sign indicates a machine reaction subsequent to an actuation.
This sign indicates that the operator must perform an action.

2.6 Personal safety apparel
When working with the machines, the operating personnel must wear suitable safety
apparel:
The operator must pay particular attention when working with the machines and handling
the work-pieces and the tools to:
head protection (hard hat)
finger protection (long gloves)
protection of the upper limbs (arms)
protection of the body (leather apron)
protection of the feet (safety shoes)
sharp edged work-pieces
can cut the upper limbs
Wear suitable safety apparel!
Danger!
Warning!
Caution!
Warning!
Peddimat BDL 1000/9
Chapter 2 / 4
2.7 Places of work for the operating personnel / particu-
lar danger zones
The operator workplaces are always located outside the machines safety equipment
(barriers etc.) in the vicinity of :
the controls
The area in the machine, up to 1m from the tool location, must be considered as being a
particular danger zone. The operator is only allowed to walk in the area inside the safety
fencing to remedy faults under very special conditions.
2.8 Hazards involved in the operation of the saw/drill
line
The Peddimat tandem saw/drill line is built in accordance with state-of-the-art technology
and the recognised safety regulations and standards contained in the EG guidelines.
Nevertheless, hazards to life and limb of the user or third parties or influences affecting
the machines and property can occur during its use. The machines are only to be used:
for their intended purpose
in perfectly safe condition
faults affecting the safe use must be reported to the responsible people and remedied
immediately.
2.9 Safety measures under normal operation
Only operate the machines when all safety equipment is fully functional. Care must be
taken to ensure that, prior to turning on the machines, nobody can be endangered when
they start up. Check the machines at least once every shift for externally recognisable
damage and full functionality of all safety equipment ( refer to Chapter 6.8 Operation).
2.10 Hazards caused by electrical energy
Work on electrical and electronic supply facilities is only to be performed by a qualified
electrician:
the electrical equipment must be regularly checked.
the switch cabinet must be kept closed at all times.
access is only granted to authorised personnel with key or tool.
2.11 Hazards caused by hydraulic and pneumatic energy
Work on the hydraulic / pneumatic equipment is only to be performed by qualified per-
sonnel with special experience in the field of hydraulic/pneumatic and press technology:
depressurise the sections of the system to be opened and pressures lines prior to
commencing maintenance work and secure against dropping ( refer to Chapter 9 ).
replace hydraulic hoses at the prescribed intervals, even when no faults or damage
that could affect safety are apparent (refer to Chapter 9).
Peddimat BDL 1000/9
Chapter 2 / 5
2.12 Maintenance and servicing, remedying faults
The prescribed adjustment, maintenance and inspection work must be carried out at the
times stipulated: (refer to Chapter 7)
operating personnel are to be informed prior to the commencement of maintenance
and service work.
de-energise the system, lock the main switch and remove the key when all mainte-
nance, inspection and repair work is to be performed
attach a warning sign to prevent restarting of the machine
larger assemblies are to be attached to lifting gear and secured when being replaced
check screw connections that have become loose for tightness
check the safety equipment and its function after maintenance work has been com-
pleted
2.13 Mechanical modifications to the system
No modifications, conversions or additions to the machines may be made without the
express consent of the manufacturer. This also applies to welding work on components
subject to load and stress.
All modification or conversion work must be confirmed in writing by Messrs. Paul Ferd.
Peddinghaus GmbH.
Components not in perfect condition must be replaced immediately.
Only Original spare parts and consumables may be used.
It is not guaranteed that parts purchased from other sources are properly designed to
cope with stresses and provide the required degree of safety.
2.14 Noise levels emitted by the system
The permanent noise level emitted by the system is 70 dB (A)
A noise level of 85 dB (A) at the place of work can be exceeded as a result of such
influences as material transport through the machine, sawing and drilling; in this case,
noise protection measures for the operator are compulsory.
Transportation, storage and delivery
3.1 Information and protective measures for transportation 3 2
3.2 Delivery of the machines 3 2
3.3 Dimensions and weights 3 2
3.4 Unloading, loading of the machines and assemblies 3 3
3.5 Storage location, duration, protective measures 3 4
3.6 Checking scope of supply for damage, missing parts 3 4
3.7 Scope of supply 3 5
3.8 Notification of defects, damage and/or missing parts upon
receipt of delivery
3 6
3 TRANSPORTATION AND DELIVERY
3.1 Information and protective measures in connection
with the transportation of the machine
The various machine assemblies must be safely loaded onto the carrying vehicle ( truck,
wagon ) by means of a crane or forklift truck and secured. Securing can be effected by
means of:
tying chains
tying straps
The dismantled assemblies / machine must be protected against environmental influ-
ences. The following steps should be taken:
use a suitable cover to protect assemblies/ machine against
dust or dirt.
To avoid damage to the paint, dont allow straps or chains to rub against
movable parts of the assemblies / machines. Insert rubber shims
between the chains or straps.
3.2 Delivery of the machine
The assemblies/ machine are delivered from the factory in the following manner:
Description Manufacturer Qty. Packed Dismantled
Drilling machine incl. control Peddinghaus 1 no yes
Band saw incl. control console
(option)
MEBA 1 no yes
(option)
Peddinghaus 1 no yes
Hydralic power-pack BW - Hydraulik 1 no yes
Control Peddinghaus 1 yes yes
Signomat (option) Peddinghaus 1 no yes
In-feed and out-feed conveyors Peddinghaus 1/1 no yes
3.3 Dimensions and weights
Description Dimensions
L x W x H (mm)
Weight (kg) Method of load-
ing
Drilling machine incl. control 2100 x 6100 x 3000 10.000 Crane
Band saw incl. control console
(option)
2600 x 3250 x 2300 3.300 Crane
(option)
1450 x 3350 x 2400 9.000 Crane
Hydraulic power pack 1100 x 700 x 1150 550 Crane / fork-
lift
Signomat (option) 1400 x 900 x 1700 1100 Crane/forklift
Control 850 x 800 x 1500 300 Crane/forklift
In-feed and out-feed conveyors 12140-24020 x 1590 x
660
depending
on weight
Crane/forklift
3.4 Unloading, loading of the machine and assemblies
The assemblies / machine must be conveyed by a suitable means of unloading (crane /
forklift). Use suitable cables, chains or straps in accordance with the weights for loading
or unloading. (see 3.2). The arrangement of the cables (chains) and the points of at-
tachment to the machine and assemblies can be taken from the drawings.
machine or assembly suddenly falls down
crushing of persons or parts of the body
It is prohibited for persons to walk or dwell in the danger zone of the
machines or assemblies.
The following points must be observed upon delivery of the machine and assemblies:
only lift the machines or assemblies off the carrying vehicle by means of
crane or forklift truck
unloading and transportation of the machine and assemblies to the erection
site must be carried out by a qualified person with the aid of a crane or fork-
lift truck and, at the same time, observing all safety requirements.
attachment of the cables or chains to the machine components must only be
carried out with shackles or straps ( in accordance with the load ).
Warning!
Warning!
3.5 Storage location, duration, protective measures
If the machines and assemblies are put into storage, attention must be paid to the fol-
lowing points!
Max. period of storage
Longer storage
1 month
if a period of 1 month is exceeded, a new coating of
preservative must be applied to the assemblies
Protective measures ensure adequate protection against dust and dirt
the base preservative must not be removed
protect all electrical and electronic parts against
condensation of water.
Ambient temperature storage not below + 5 C to max. 70 % humidity
3.6 Checking the consignment for damage and missing
parts:
The system is to be immediately checked upon delivery for:
visible damage (transportation damage) to the assemblies incl.
accessories
completeness of the consignment.
If damage ( defects ) to the machine are established, or the consignment is incomplete,
direct your claim in writing ( see attached form ) within 1 week to the manufacturer or
supplier.
3.7 Scope of supply
Description Manufacturer Qty.
Drilling machine incl. control Peddinghaus 1
Band saw incl. control console (option) MEBA
Circular cold saw LC 1250 (option) Peddinghaus
Hydraulic power-pack BW Hydraulik 1
Out-feed conveyor (option) Peddinghaus 1
In-feed conveyor (option) Peddinghaus 1
In-feed cross transfer table (option) Peddinghaus 1
Out-feed cross transfer table (option)
Operating materials
Accessories
Technical documentation
Peddinghaus 1
Control Peddinghaus 1
Special accessories:
Description Manufacturer Qty.
3.8 Notification of defects, damage and / or missing
parts
Name of machine :
Machine type :
Year built :
The following damage, defects, missing parts were established on the assem-
blies upon receipt of delivery on.......................................................
Transport damage: yes no if yes, indicate nature:
Was the truck driver informed of the damage incurred during transportation? yes no
Who established that damage had been incurred? Name:
Which parts and equipment are missing ?
When was the consignment checked for completeness? Date:
Who did the checking? Name: Telephone:
Name and address of the user:
Company : Contact:
Street:
Postal code/town:
Telephone: Facsimile:
Complete the questionnaire and post or fax it to:
Company: Firma Paul Ferd. Peddinghaus GmbH
Fax. + 49 (0) 2332 72 208
Technical specifications
4.1 Description, model, serial number 4 2
4.2 Technical specifications 4 2
4.2.1 Assemblies and machines comprising the system 4 2
4.2.2 Overall dimensions 4 2
4.2.3 Weights of auxiliary components 4 2
4.3 Machine specifications 4 2
4.3.1 Overall dimensions 4 2
4.3.2 Machine specification 4 3
4.3.2 Technical specifications drilling machine 4 --3
4.3.2 Technical specification circular cold saw (option) 4 --4
4.3.2 Technical specifications - Signomat 4 --5
4.3.2 Technical specifications bought-in components 4 --5
4.3.3 Electrical specifications 4 6
4.4 Electrical equipment in accordance with VDE 4 6
4.5 Climatic conditions on site 4 7
4.6. Foundations 4 7
4 TECHNICAL SPECIFICATIONS
4.1 Description, model, serial number
Description: Drilling machine BDL 1000/9
Model: Peddimat BDL 1000/9
Serial No. / Inventory No.
Year built
4.2 Technical specifications
4.2.1 Assemblies and machines comprising the system
Description Manufacturer Qty
Drilling machine Peddinghaus 1
Hydraulic power-pack BW - Hydraulik 1
Band saw MEBA ( option ) MEBA 1
Circular cold saw LC 1250 ( option ) Peddinghaus
Signomat (option)
Control
Out-feed conveyor (option)
In-feed conveyor (option)
Peddinghaus
Peddinghaus
Peddinghaus
Peddinghaus
1
1
1
4.2.2 Overall dimensions
Unit Dimensions Com.
Overall width mm 6500
Overall length mm 2720
Overall height of the system mm 2900
4.2.3 Weights of the auxiliary components
Signomat
kg
kg
1100
550
Out-feed conveyor (option) kg Depends on
length
In-feed conveyor (option) kg
4.3 Machine specifications
4.3.1 Overall dimensions
Overall width of machine mm 2720
Overall length of machine mm 6500
Overall height of machine mm 2900
Weight of machine kg 10000
4.3.2 Machine specifications
4.3.2.1 Drilling machine technical specifications
BDL 1000/9 G
Metric
Max. working width 1000 mm
Max. working height 420 mm
Max. traversing speed in the X-axis 40 m/min
Traversing speed web (Y-axis) 20 m/min
Traversing speed flanges ( Z and W axes) 17 m/min
Work-piece weight Max. 8000 Kg
Measuring range 99,999 m
Total connected load 50 kW
Air consumption / per hour approx. 80 m/h
Air pressure 6 bars
Control CNC 840 D
Machine dimensions (depth x width x
height)
2720 x 6500 x 2900
mm
Weight approx. 10.000 kg
Number of drill spindles 9
Number of drill spindles per axis 3
Feed rates, program controlled 25 300 mm/min
Drill speeds
Spindle 1 from to min
-1
Program
-1
Program
-1
Program
10 580
10 395
10 580
Drill diameter from to 8 40 mm
Work-piece dimensions
I beams (INP) 80 600 mm
I beams (IPE) 80 600 mm
Standard channels (UNP) 50 x 25 mm - 400 mm
I beams (HEB) 100 1000 mm
I beams (HEA) 100 1000 mm
I beams (HEM) 100 1000 mm
Angle iron, equal legs
80 x 8 mm
-
200 x 28 mm
Angle iron, unequal legs
80 x 65 x 8 mm
-
250 x 90 x 16 mm
4.3.2.2 Circular cold saw technical specifications (option)
LC 1250
Metric
Max. beam width at 90 1000 (1250) mm
Max. beam width at 45 700 (800) mm
Max. beam depth 440 mm
Connected load 20 kW
Air consumption/ per hour 50m/h
Air pressure 6 bars
Machine dimensions depth x width x height
1450 x 3105 x 2375
mm
Weight (loading and shipping weight incl.
base plate
10.000 kg
Weight not incl. base plate
Blade diameter
8.300 kg
Blade diameter
Kerf
1250 mm
Kerf 9 mm
Cutting speed standard design max. 40 m/min
Cutting speed ( option ) 20 / 40 m/min
Blade feed max. 4 m/min
Blade return speed 6 m/min
Work-piece dimensions
I beams (INP) 80 600 mm
I beams (IPE 80 600 mm
Standard channels (UNP) 50 x 25 mm - 400 mm
I beams (HEB) 100 1000 mm
I beams (HEA) 100 1000 mm
I beams (HEM) 100 1000 mm
Angle iron, equal legs
80 x 8 mm
-
200 x 28 mm
Angle iron, unequal legs
80 x 65 x 8 mm
-
250 x 90 x 16 mm
Technical specifications Signomat (option)
Type Signomat 05
Marking speed Seconds per stroke 1.5
Marking pressure kN 0 75
Height adjustment cylinder stroke mm 0 650
Marking stroke mm 100
Pass through dimension mm 8 165
Machine dimensions approx. Mm 1400 x 900 x 1700
Weight approx. Kg 1200
Workpiece sizes All standard section sizes
processed on the saw/drill line
(angles, channels and I beams)
can be marked.
4.3.2.4 Technical specifications of bought-in components
(Options)
Description Manufacturer Supplier manual
Hydraulic power-pack BW - Hydraulik refer to manual *
CNC control Siemens refer to manual *
Processing software Farm Design refer to manual *
Band saw ( option )
Chip conveyor
MEBA
IFT
refer to manual *
refer to manual *
Please refer to the separate instructions manuals included in
the scope of supply for the technical specifications of bought-in
components.
4.3.3 Electrical specifications
Unit Value Com.
Connected load kW 55
Type of mains 3 PE 400 V
Control voltage AC/DC V 220 / 24
Fusing max. A 50
4.4 Electrical equipment in accordance with VDE
Enclosed, air conditioned control console with control and power outputs for:
axis drives,
hydraulic pump,
tank heater,
main spindle drive
drill hydraulics
coolant,
clamping hydraulics
E-stop system.
built-in CNC control using micro-processor technology, Model Sinumerik 840 D from
Siemens
compact unit for logics and operating panel,
control panel with TFT monitor, machine control panel,
RS232 C interface, V 24 or 20 MA, buffered parts programme memory.
system diagnostics and integrated PLC control.
The system is installed by Peddinghaus engineers. It is only to be powered up by a quali-
fied electrician.
Electrical hook-up is to be effected in accordance with the circuit diagrams whereby the
VDE 0100 regulations and the special regulations of the local electricity supply company
are to be observed.
Compare the operating voltage with the available mains supply. The operating voltage of
the machine is stated on a card attached to the switch cabinet. The voltage stated is the
phase-to-phase voltage ( voltage between the phases L1-L2-L3). The phase-to-phase
voltage must not exceed a maximum of VAC + 0%!
Primary fusing and the power supply cable are to be sized and made available by the
user and installed by a qualified electrician in accordance with the layout. In doing so,
the VDE 0100 regulations and the special regulations of the local power supplier must be
observed.
The power supply cable for a connected load of 55 KW (not including optional equipment)
must be installed at the point depicted in the layout and be of sufficient length above the
ground.
4.6 Climatic conditions on site
The following climatic conditions must be maintained in order to guarantee trouble-free
operation of the system:
Ambient temperature: + 5 C / + 40 C
the average air temperature must not exceed + 35 C
over a period of 24 hours.
Humidity: 30 % to 95 % (non-condensing)
Standard 70
Height: 1000 m above sea level
4.6 Foundations
The machines and their appropriate material handling system must be placed on a level
foundation and bolted to the floor!
Level concrete flooring with a thickness of at least 200 mm is required. The floor load
is approx. 5 kg / cm
2
.
The depth of the foundations depends on the existing site conditions. The user is re-
sponsible for the installation of the correct foundations. (refer to the foundation draw-
ing in Part 2 of this manual).
Installation, assembly, initial start-up
5.1 Factory site / place of use 5 2
5.2 Machine and foundation dimensions 5 2
5.3 Erecting the system 5 2
5.3.1 Installation and assembly of the machine (A) 5 3
5.3.2 Installation and assembly of the hydraulics (B) 5 3
5.3.3 Installation and assembly of the conveyors (C) 5 4
5.3.4 Installation of the control console (D) 5 4
5.3.5 Fitting the safety equipment (E) 5 4
5.3.6 Mounting the air supply lines (F) 5 4
5.3.7 Fitting the electrical connection cables (G) 5 4
5.3.8 Hook-up of the power supply (H) 5 5
5.3.9 Cleaning machine components (I) 5 5
5.4 Conditions for initial start-up / trial run 5 6
5.5 Initial start-up / trial run 5 7
5.6 Acceptance protocol 5 9
5 INSTALLATION, ASSEMBLY, INITIAL START-UP
5.1 Factory site / place of use
To ensure guaranteed accuracy in conjunction with maximum machine and component
stability, the following conditions must prevail on site:
a level concrete floor, at least 200 mm thick
the floor load capacity must be at least approx. 5 kg/cm
2
(machine weight approx. 10.000 kg)
foundations prepared in accordance with Peddinghaus
specifications
power supply point (connected loads Chapter 4.)
5.2 Machine and foundation dimensions
The machines must be placed on a smooth, level foundation and securely welded
(refer to foundation drawing).
The machine and foundation dimensions are to be taken from the enclosed drawing
5.3 Installing the system
The installation of the system in conjunction with the initial start-up must be carried out by
the manufacturers service engineers. ( Chapters 1.3 and 1.5 Fundamental notes ). Please
take all installation dimensions from Chapter 5.
The following installation work must be performed in the sequence indicated:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Installation and assembly of the system
Band saw from Meba
Drilling machine
Signomat (option)
Control console
Hoop-up of the power supply
Assembly of the pneumatic and hydraulic connections
Fitting the safety equipment
Cleaning the drilling machine and auxiliary components
5.3.1 Installation and assembly of the machine (A)
I. The following action is required for installing the machine:
1. Attach the lifting cables to the machines lifting lugs with
shackles (appropriate to the loads).
2. Lift the machine by crane and place on the foundation.
3. Place machine on foundation.
machine suddenly sways or drops
crushing of persons or parts of the body
Do not dwell or walk in the danger zone or under the suspended load!
II. Fixing the machine to the foundations:
in accordance with the manufacturers specifications, a solid
connection must be created between the foundations and the
machine.
5.3.2 Installation and assembly of the hydraulics (B)
place the hydraulic power-pack, using suitable lifting gear
( crane/forklift truck ) on its location and install
install the hydraulic piping
components suddenly drop down
crushing of persons and parts of the body
The hydraulic power-pack is supplied without fluid! The following points must be
observed when filling the machine with hydraulic fluid:
Chapter. 9.7.2 > only use the prescribed hydraulic fluid (Chapter.9.7.2)
use a filter when filling
close the filler cap tightly when filling completed
The following work is required for this purpose:
Chapter. 9.7.4 > Remove the filler cap
Pour in hydraulic fluid up to 1 cm below the max. level
(observation glass)
Replace filler cap
Absorb and dispose of spilt fluid immediately (danger of
slippery floor surface)!
The oil level is to be checked after a test run and replenished, if neces-
sary!
Warning!
Warning!
Caution!
5.3.3 Installation and assembly of the conveyors (C)
place the conveyors on the in-feed and out-feed sides in
position with the aid of suitable lifting gear ( crane/forklift
truck ) and assemble
5.3.4 Installation of the control console (D)
Assembly work: Place the console in position with the aid of suitable lifting gear
(crane/forklift truck) and fix in position
install the electric cables to the machine and the components
5.3.5 Fitting the safety equipment (E)
Position the guards and safety equipment and assemble.
5.3.6 Mounting the air supply lines (F)
Fitting: assemble the air supply lines on site
the supply pressure must be 6 bars
only use dry compressed air
check lines and connections for leakage
5.3.7 Fitting the electrical connection cables (G)
electrical energy
This work is only to be carried out by a qualified electrician ( refer to
Chapter 2.10)
Installation work:
install all electrical connection cables from the console to he
machine, components and operating controls.
Warning!
Warning!
Caution!
5.3.8 Hook-up of the power supply (H)
Electric power
Hook-up is only to be carried out by a qualified electrician (refer to
Chapter 2.10)
Connect the terminals L1, L2, L3, PE in the switch cabinets to
the power point 3 PE 400V 50 Hz. (refer to Chapter 4 for
connected loads)
When the machine has been connected up to the power supply, the
direction of rotation of the drive motors must be checked and corrected,
if necessary.
5.3.9 Cleaning machine components (I)
All components of the machine protected by anti-corrosive :
guides
tool chucks
etc.
must be cleaned with a suitable solvent or cleaning agent (refer to manufacturers
instructions in respect of the solvent/cleaning agent to be used).
Pay attention to the applicable regulations when disposing of the
solvent (waste disposal act)!
Caution!
5.4 Conditions for initial start-up / trial run
Conditions: the service personnel must be fully acquainted with the
machines and know how to handle them.
The following instructions on safety must be observed under all circumstances prior to
turning the machine on!
On site prior to powering up:
Checks must be made to ensure that:
all documentation i.e. operating instructions manuals, electrical, hydraulic,
pneumatic circuit diagrams, technical drawings or testing equipment etc. are
available.
all guards and safety equipment are in place and no unprotected danger
zones exist in the areas of access.
Start-up:
The checks must also verify that the following points coincide with the ap-
plicable sections of the safety standards:
that separation/connection of the power supply and the normal stopping and
starting of the machine function properly.
that acoustic and visible warning facilities function properly.
that speeds and areas of movement of all movable components are in line
with specifications and that all limit switches and E-stops operate properly
when actuated.
Faults incurred during installation/assembly:
It can happen, as a result of incomplete assembly of various components,
that during the installation process and at start-up, hazards of varying nature
occur.
The person responsible for installation and start-up must carefully study the
requirements set forth in the instructions on machine installation and ensure
that such requirements are met and all safety instructions fully applied..
Overview of the control and display elements as well as the fault indicators;
refer to Chapter 6.2
Warning!
Warning!
Warning!
5.5 Initial start-up / trial run
The installation and start-up personnel must carry out the following work:
Procedures 1 - 21 1. Turn main switch to position ON
the CNC control will be turned on.
Chapter. 6.3.2.1 > 2. Perform visual check of all safety equipment
3. Press key Control ON on the control console
the hydraulics are turned on
wait for approx. 10 seconds until the display Pressure
build-up please wait extinguishes.
The LED lamp above the key lights up
4. Press key Secure system
Chapter. 6.3.3.2 > 5. Check E-stop by:
pressing E-stop
the hydraulic system will be turned off
The message E-stop pressed will appear on the
control display.
E-stop malfunction
If the functional test cannot be performed as described, immediately
turn off the machine and notify the manufacturers customer service
department!
6. Unlock E-stop
7. Press key Control ON
hydraulics are turned on
8. Press key secure system
control voltage, the error message on the control display
extinguishes
Chapter. 6.3.2.2 >
Chapter. 6.3.2.3 >
9. Make functional check of safety switches on the safety gates
or
conduct a visual and functional check of the safety light barrier
(optional)
Chapter. 6.5 > 10. Carry out adjustments and checks
Chapter. 6.6 > 11. Turn on the peripheral components ( conveyors )
12. Press key Spindle start
the main spindle drives are activated
13. Press key Tool automatic
the tool call-ups are activated automatically in line with the
programme
Warning!
14. Press key Coolant ON
the coolant feed is enabled
The system is ready for operation.
15. Conduct a test run of the system.
The following action is to be taken when the prescribed system quality has been
achieved and no faults detected:
16. Check function of all safety equipment and record in the
acceptance protocol.
17. Train and instruct all operators on the system ( hand-over )
Chapter. 6.8 > 18. Turn the system off
5.6 Acceptance Protocol
Name and address of user:
Company: ______________________________ Street:________________________
Postal code/Town:
_______________________________________________________________
Name of system:__________________________________ Model: __________
Serial No.: ______________________________ Year built: _________
Name of the service and training engineer:_____________________________________
Name of the tester/user: ________________________________________________
System started up on : _ _________________________________
Check of operating and safety equipment performed as per Chapter. 5.5 / 19 on:
________________________________________
Training on the machine carried out on: ______________ Duration: _______________
Machine handed over on:__________________________________________________
Names of operators trained: ____________________________________________
_______________________________________________________________________
The operators trained on the machine confirm the requirements set forth in Chapter 2,
section 2.3 by the manufacturer by applying their signature.
_______________________________________________________________________
_______________________________________________________________________
Signature(s)
The machine was handed over in proper operational condition.
__________ __________________
Date Signature
The machine was handed over in proper operational condition.
_____________ ___________________
Date Stamp / Signature
Operating Instructions for the Peddimat tandem Saw/drill Line
Operating the machine
6.1 Introduction 6 3
6.2 Operating and display controls, fault messages 6 4
6.2.1 The Siemens control 840 D 6 4
6.2.2 Controls on the control console 6 5
6.3 The safety equipment 6 8
6.3.1 Guards, safety fence with safety gates, light barrier 6 8
6.3.1.1 The guards on the machines 6 8
6.3.1.2 Safety fence with gates 6 9
6.3.1.3 The safety light barrier 6 9
6.3.2 Checking the guards, the safety fence with gates
and light barrier
6 9
6.3.2.1 Visual check 6 9
6.3.2.2 Functional check of the safety switches on
the safety gates
6 10
6.3.2.3 Visual and functional check of the safety
light barrier ( option )
6 - 10
6.3.3 E-stop facilities 6 11
6.3.3.1 Operating the E-stop on the system 6 11
6.3.3.2 Functional check of the E-stop facility 6 11
6.3.3.3 Restarting the system after E-stop 6 11
6.4 Mode of operation and work-cycle 6 12
6.4.1 Automatic operation 6 12
6.5 Adjustments and checks prior to commencing work
operations
6 13
6.5.1 Checking the pressure of the clamping and
measuring rolls
6 13
6.5.2 Checking the hold-down / adjustment 6 13
6.5.3 Checking the drill assemblies
6.5.3.1 All tools in place
6.5.3.2 Drill rates of feed
6.5.3.3 Changing the drill bits
6 14
6 - 14
6 14
6 - 15
6.6
6.7
Instructions for checking, adjusting and switching on the
system
Turning off the system on normal operation
6 16
6 17
6.8 Restarting the machine after a power failure 6 17
6.9 Instructions for switching individual modules on/off 6 18
6.10
6.9.1 Switching the band saw on/off (option)
6.9.2 Switching the circular cold saw on/off (option)
Loading / unloading the machines
6 18
6 18
6.11 Disposal of swarf/chips 6 19
6.12 Checking the coolant system 6 19
6.13 Replenishing lubricating coolant 6 20
6.14 Regulating the amount of coolant 6 21
6.15 Maintenance instructions for the operator
6.15.1 Maintenance instructions for the drilling machine
6.15.2 Maintenance instructions for the band saw ( option )
6.15.3 Maintenance instructions for the circular cold saw
( option )
6 21
6 22
6 22
6 - 22
6.16 List of addresses
6.16.1 Addresses for manual data input
6 23
6 23
6.17 Error messages 6 26
6.18
6.19
6.17.1 BDL error messages
Trouble shooting
6.18.1 No drill call-up
6.18.2 No axis movement ( Y,Z,W and Q on the drill, U and
V on Signomat and saw )
6.18.3 No X-axis movement
Summarised operating instructions
6.19.1 Turning the system on
6.19.2 Jog mode
MDA mode
6.19.4 Loading programmes
6.19.5 Deleting programmes
6.19.6 Deleting a programme
6.19.7 Deleting several programmes
6.19.8 Processing parts programmes
6.19.9 Single part output( FD software only )
6.19.10 Manual entry of a programme
6 26
6 27
6 27
6 28
6 28
6 29
6 29
6 30
6 31
6 32
6 33
6 33
6 33
6 34
6 35
6 - 36
6 OPERATING THE MACHINE
6.1 Introduction
This instructions manual is thought for technically, specially trained and qualified person-
nel or personnel with expert knowledge in the field of NC technology.
Full knowledge and technically perfect implementation of the safety instructions and warnings
are prerequisites for non-hazardous operation.
Only qualified personnel have the necessary expert knowledge to correctly interpret and im-
plement the safety instructions and warnings provided in the generally accepted manner.
6.2 Operating and display controls, fault messages
6.2.1 The Siemens control 840 D
X Y Z
-
Rapid +
WCS MCS
Tool
Automatic
Drill
Hold Down 1
On
Drill
Hold Down 2
Off
Drill
Coolant
On
Laserpointer
Tool
Test
Tool
Mark
Tool
Off
Saw
Trim Cut
On
Saw
Inital
Setting
Y-Z-W
Automatic
On
Control
Off
Inspect
Plant
Control
On
Protect
Plant
Funktionstasten Achsanwahltasten
V
W
Q U
Sprayer
A
6.2.2 Controls on the control console
No Description Function
1
E-stop Turns off the machine in case of hazard or fault
The key locks automatically
Unlock by turning in the direction of the arrow
2
Automatic tool control Tool call-ups effected as per programme
3
Hold-down 1 Hold-down 1 active
4 Hold-down 2 Hold-down 2 active
5
Tool OFF Tool call-ups not executed. Drilling, marking , saw-
ing operations not executed.
Tool command interrupted
6
Coolant ON/OFF Internal coolant supply turned ON/OFF
7 YZW automatic mode ON Stand-off automatic mode ON/OFF
8 Tool mark The drills pop mark
9
Trim cut Trim cut active/inactive
10
Saw home position Saw frame traverses to topmost position.
11 Tool test Drill spindles briefly extend from the home position
12 Enter danger zone The system functions are turned off in a controlled
manner.
* The safety gates unlocked
13
Secure system The safety gates are locked
14 Laser pointer Turn laser pointer for manual saw cut on ( only
applies to the MEBA band saw )
15 Control ON Hydraulic system turned on
16 Control OFF Hydraulic system turned off
* CNC control remains on
For description of keys 14 20, refer to the SIEMENS operating manual.
17 Select X-axis X-axis activated
18 Select Y-axis Y-axis activated
19 Select Z-axis Z-axis activated
20 Select W-axis W-axis activated
21
22
23
24
25
26
27
Select Q-axis
Select U-axis
Select A-axis
Saw spray oil
Clamp saw
WCS/MCS
- key
Q-axis activated
U-axis activated
* A-axis activated
* Cooling lubricant for band saw ON
* Horizontal vice is opened in sawing cycle
* Switch-over key drill axis/linear axis
* The axis selected is traversed in the minus
direction
28
Rapid Rapid key. The axes are traversed at rapid speed
when the RAPID key is pressed in conjunction
with the plus or minus key
29
+ key The axis selected is traversed in the + direction
30 Main switch ON/OFF Switch position ON
system is supplied with current
the CNC control is switched on
Switch position OFF
the system is de-energised
the hydraulic tank heater remains on
can only be turned off using the DO-Q 22 switch
( in the power section )
Attention!
Press the EXIT key on the computer keyboard
before tuning off the main switch. The computer is
run down. Only turn off the main switch when the
message Computer is now safe. Restart
appears on the screen.
31
E-Stop Turns off the complete system in case of hazard or
a fault.
The key is self-locking
* Turn in direction of arrow to unlock
32
Jog Manual traversing of the axes
33
Teach-in This key is not
used
34
MDA Manual data input
35
Auto Automatic run-off on parts programmes
Attention:
Parts programmes can only be managed with the
control turned on and in automatic mode!
36
Reset (red) Reset key: delete errors, reset control, interrupt
parts programmes
37
Single block Single block key: running off a parts programme
block for block
38
Cycle stop ( red ) Programme stop key
39
Cycle start Programme start key
40
Potentiometer spindle speed Potentiometer spindle speed override
Speed change of 50% - 120% of the value
specified in the part programme
41
Potentiometer spindle feed Potentiometer % of axis feed
42
Spindle stop ( red ) Main spindle drive stop
43
Spindle start (green) Main spindle drive start
44
Feed stop ( red ) Axis feed stop
45
Feed start ( green ) Axis feed start
46
Key switch Green key:
The green key is only for service purposes
Orange key:
the orange key is only to be used by authorised per-
sonnel
Attention!
Improper use can lead to all data being erased.
COMPLETE MACHINE STANDSTILL
Black key:
The black key should always be in the 1 position.
Key position 0 = data only displayed.
Key position 1 = load or delete data:
6.3 The safety equipment
The machine is guarded at the particular points of hazard by safety equipment.
The equipment is as
follows:
Guards, safety barrier ( fence ) with safety gates
Safety light barrier (Option)
E-stops ( buttons)
6.3.1 Guards, safety fence with gates, light barrier
6.3.1.1 The guards on each machine
Hazard caused by: unintentional/intentional contact with movable parts during
operation
Prevention: by rigidly bolted guards at the points of danger
6.3.1.2 Safety fence with gates
Hazard caused by: unintentional / intentional intervention in the work-cycle of the
machine during operation
unintentional / intentional entry into the inner danger zone
( inside the safety fence ) when the machine is in operation
Prevention: a solid, fully closed off protective area around the whole of the
system including safety gates secured by protective switches
Function: all safety gates must be closed when operating in automatic
mode
The safety gates must be locked by pressing key Secure
system
I the event that a safety gate is to be opened during Automatic mode , the following action
is to be taken:
Function: Press key Enter danger zone on the control console
the system functions are turned off in a controlled manner
the operator is able to enter the inner area of the machine
The system remains turned off when the safety gate is closed until the following action is
taken:
Action: Press key Secure system on the control console
the safety gate will be locked
the machine can now be restarted
6.3.1.3 The safety light barrier
The system can be equipped with a non-contact safety appliance in the form of a light barrier
(AOS), which protects the whole area surrounding the tools.
Hazard caused by: unintentional / intentional intervention in the work-cycle of the
machine during operation
unintentional / intentional entry into the inner danger zone
(inside the safety fence) when the machine is in operation
Prevention: by installing a non-contact safety device in the form of a light
barrier which protects the whole area surrounding the tools
Components: transmitter receiver
Significance of the signal lamps on the light barrier
Signal lamps Function Effect
green lights up The protected area is active
yellow flashes Fault in system
green flashes Contaminated or misadjusted
red flashes The protected is interrupted
Function: the light barrier is constantly active
If the protected area is interrupted during operation:
Function: all movements of the system are turned off in a controlled
manner
the red signal lamp lights up (protected area interripted)
Restarting the machine after an interruption:
Function: Press acknowledge key Light barrier active
the green signal lamp light up (protected area active)
the system can now be restarted
6.3.2 Checking the guards, the safety fence with gates and the light
barrier
A check of the guards, the safety fence, the safety gates and the light barrier must be carried
out prior to turning on the machine.
6.3.2.1 Visual check
Action: check for tightness
check for damage
the safety gates must be closed
6.3.2.2 Functional check of the safety switches on the safety gates
Conditions:
Control ON>
Main switch turned on
Control voltage turned on
The LED lamp is on
Action: check all safety gates (open and close) and make sure that
nobody is in the inner danger zone ( inside the fence )
press key Secure system
the safety switches operate properly!
malfunction of a safety switch
If the functional test cannot be carried out as described, immediately
turn the machine off and notify the manufacturers service personnel!
Chapter 6.7 > for further action refer to Chapter 6.7
6.3.2.3 Visual and functional check of the safety light barrier (op-
tional)
I. Visual check
Action: 1 - 4 1. Check transmitter and receiver for tightness
2. Check transmitter and receiver for cleanliness and damage
3. Check whether access to the hazardous machine movements is
possible from an area that is not protected by the light barrier
4. Check whether the minimum distance between the area of
hazardous machine movements to the light barrier has been
maintained (compare with info on the nameplate)
II. Functional check
Placing of the test object of suitable diameter in the protected area.
The test object should be moved down very slowly at three different points; in the
vicinity of the transmitter/ receiver and at the centre of the protective area.
The indicator lamp that indicates the interruption of the protected area should change
when the test object enters the protected area or leaves it.
When the test object is in the protected area, its status should not alter in any way
during the whole period.
malfunction of the components
turn off the machine and notify the manufacturers service personnel!
Warning!
Warning!
6.3.3 E-stop facilities
The system is equipped with several E-stops:
Button 1 on the control console
Button 2 at the most dangerous points of the system
If an immediate threat of danger to the operator, the machine or to the material occurs, all
machine functions can be immediately stopped by pressing the E-stop.
6.3.3.1 Operating the E-stop on the system
If an E-stop on the system is operated, the following machine functions are immediately
turned off:
Control voltage and hydraulics
The message E-stop operated appears on the control
display
The work-cycle is immediately interrupted
The impending danger or the fault in the system must be investigated
and cleared after an E-stop has been operated.
6.3.3.2 Functional check of the E-stop facilities
A check of all E-stop facilities must be made in accordance with Chapter 6.3.3.1 prior to the
machine being turned on!
malfunction of an E-stop
danger of injury to the operators upper and lower limbs
turn off the machine and notify the manufacturers service personnel!
6.3.3.3 Restarting the machine after an E-stop
The following steps must be taken to restart the machine:
Action: unlock the E-stop
press key Control ON
- press key Secure system
- * the control voltage is enabled
- restart the work-cycle ( programme )
Refer to the separate instructions manual issued by Siemens for restarting the
programme!
Warning!
Caution!
6.4 Mode of operation and work-cycle
Virtually all structural steel sections can be drilled, pop marked, sawn and marked on the
Peddimat tandem saw drill line.
The machine only operates in Automatic mode.
Work operations:
place the work-piece on the in-feed conveyor and start the
programme by pressing the cycle start key.
Start the system
the work-piece is now drilled and sawn in accordance with
the programme called up and then discharged automatically
onto the out-feed conveyor.
the finished work-piece can now be removed from the out-feed
conveyor
6.4.1 Automatic operation
The following conditions must be fulfilled before the machine can be started in automatic
mode:
all adjustments and checks must have been performed.
the machine itself must have been checked.
the work-piece must be resting on the in-feed conveyor.
When all conditions for automatic operation have been created, the machine can be started:
Starting automatic
operation:
press key Cycle Start
the work-cycle is initiated
Attention:
Take note of the display on the screen (e.g. trim cut yes/no)
Automatic hold: press key Cycle stop
the work-cycle is interrupted
Attention:
Drilling operations are not interrupted, the axes do not stop
immediately but complete the value specified in the data block
first.
6.5 Adjustments and checks prior to commencing work operations
The following adjustments and checks must be made prior to the machine going into produc-
tion:
Chapter. 6.5.1 >
Chapter. 6.5.2 >
Chapter. 6.5.3 >
check pressure of the clamping and measuring rolls.
check and position the hold-down.
check the drill assemblies.
6.5.1 Checking the pressure of the clamping and measuring rolls
Check the pressure of the clamping and measuring rolls.
The required clamping pressure depends on the weight and
thickness of the material and is between 25 and 70 bars.
The pressure can always be measured!
6.5.2 Checking the hold-down / adjustment
Check to make sure that the hold-down is at the correct height in relation to the work-piece.
Conditions:
Control ON
Main switch turned on
Control voltage on
the LED lamp lights up
Action: press key Enter danger zone on the control console
open the safety gate
loosen the lever 1- and set the roller to the appropriate sec-
tion width
- close the safety gate
press key Secure system on the control console
6.5.3 Checking the drill assemblies
The following checks must be made on the drill assemblies:
Chapter 6.5.3..1 >
Chapter 7.6>
All tools (drill bits) in place
Check for correct grinding of the drill bits
The drill speeds are specified by the programme and can be adjusted by the
operator on the rotary potentiometer Spindle Override
6.5.3.1 All tools in place
The data pertinent to the drill bits fitted must coincide with those shown on the control display.
Change the drills, if necessary (refer to Chapter 6.5.3.3)
6.5.3.2 Adjusting the drill rates of feed
The drill feed rates are set by the parts program.
6.5.3.3 Changing the drill bits
Change the drill bits in the following manner:
Conditions:
Control ON
Main switch on
Control voltage on
the LED lamp lights up
Action - Press key Enter danger zone on the control console
* the safety gate is unlocked and released
- open safety gate
- knock the drill out of the spindle with a drift
- clean the taper
- fit new drill and knock gently using an aluminium hammer
- close the safety gate
- press the key Secure system on the control console
* the safety gate is locked
* the LED above the key lights up
To prevent a newly ground drill from breaking, the cutting edges must be
sharpened (whet) by hand with grinding stone.
6.6 Instructions for checking, adjusting and switching on
the system
Checking and switching on of the system is only to be carried out by an experienced, trained
and authorised operator!
Conditions: all E-stops are unlocked
the pneumatics are operating
Work operations
1 - 15
Chapter 6.15
1. Carry out maintenance work prior to operation
2. Set main switch to ON
the CNC control is turned on
Chapter 6.3.2.1 > 3. Carry out a visual check of the safety equipment
4. Press key Control ON on control console
Chapter 6.3.3.2 > 5 Check E-stop by pressing it
control and hydraulics will be switched off
the message E-stop operated appears on the
control display.
E-stop malfunction
turn off the system and notify the manufacturers service personnel!
6. Unlock E-stop
7. Press key Control ON
the error message on the control display extinguishes.
Warning!
Chapter 6.3.2.2 >
Chapter 6.3.2.3 >
9. Carry out check of switches on the safety gates
or
carry out a check of the light barrier (option)
Chapter 6.5 > 10. Perform adjustment work and checks
Chapter 6.9 > 11. Switch on the handling system
12. Press key Tool automatic
* the tools are called up automatically by the programme
13. Press key Coolant ON
* the coolant supply is turned on
14. Press key Hold-down ON
the higher ranking selection of the hold-down is active
15. Press key Y,Z, W Auto ON
The system is ready for operation
6.7 Switching off the system in normal operating mode
Switch off the system at the end of a shift in the following manner.
Work operations:1- 6 when the programme has been completed:
1. Press key Enter danger zone
2. Press key Control OFF
the LED lamp above the key 16 extinguishes
the hydraulics are turned off
3. Press the softkey EXIT on the screen
the MMC runs down
* The message Computer is safe, now restart?
4. Turn off main switch and lock
5. Shut off the compressed air supply
6. Switch off the material handling system
6.8 Restarting the system after a power failure
When the system is turned off as a result of a power failure
all system movements are turned off
The following work operations are necessary to restart the system when the power is restored:
Work operations:
Chapter 6.9 > 1. Carry out work operations 4 10 / 12 15.
6.9 Instructions for switching individual modules on/off
Modules can be optionally attached to the system, or operate in conjunction with the system,
which must, however, be switched on and off separately.
6.9.1 Switching the band saw on/off (option)
The band saw must be checked and switched on/off in accordance with the instructions con-
tained in manufacturers manual.
6.9.2 Switching the circular cold saw on/off
The circular cold saw must be checked and switched on/off in accordance with the instructions
contained in the manufacturer's manual.
6.10 Loading / unloading
The system is manually loaded and unloaded.
Loading: place the section to be processed on the in-feed conveyor and
feed it, using the joystick, into hat system.
Unloading: the section can be removed from the out-feed conveyor upon
completion of processing.
sharp edged, coolant residues
The operator must wear suitable safety apparel!
work-piece falls downs during loading or unloading operations
In the case of heavy work-pieces, loading or unloading must be carried
out with the aid of suitable lifting gear!
Caution!
Caution!
6.11 Disposal of swarf/chips
The interior of the machine must be regularly cleaned with a brush.
chips/swarf, coolant residues
The operator must wear suitable safety apparel!
Action: Press key Enter danger zone on control console
the machine functions are turned off in a controlled manner
use hand brush to remove swarf and chips from the interior
Observe the pertinent regulations when disposing of swarf/chips (waste disposal
act).
6.12 Checking the coolant system
The coolant system must be regularly checked for leaks, damage and coolant level.
Caution!
6.13 Replenishing cooling lubricant
The machine is equipped with a cooling lubricant reservoir which must always be full.
The reservoir has a capacity of 1 litre spray oil.
We recommend bio spray oil HP 42.
The reservoir is filled as follows:
open safety gate
- pour in spray oil (refer to instructions manual
HP Microspray II)
close safety gate
Check coolant level several times daily and replenish, if necessary.
6.14 Regulating the coolant flow
The coolant unit delivers drips of coolant automatically, which are atomised by the flow of air.
The mixture of air and coolant is set at the factory and normally needs not to be
changed.
adjust micro dosing unit (refer to instructions manual HP
Micro spray II)
close safety gate
Press key Secure system on control console
6.15 Maintenance instructions for the operator
6.15.1 Maintenance instructions for the drilling machine
Working hours
(h) or intervals
Points to be checked/ maintenance instruc-
tions
Materials
8 / daily
Chap. 9.7.3 / 9.7.4
>
Chap. 6.12 / 6.13 >
Chap. 7.7 >
Check the pneumatic pressure on the cooling sys-
tem (max. 6 bars)
Check for cleanliness, clean if necessary
Check fluid level in the hydraulics and replenish, if
necessary
Check coolant level
Check condition of drill bits and regrind, or re-
place, if necessary
Hydraulic
fluid
Spray oil
40 / weekly
Chap. 9.5.1 >
Chap. 9.6 >
Check oil level in drill assembly and replenish, if
necessary. Grease machine components
BP GR-XP
gearbox oil
Roller bear-
ing grease.
6.15.2 Maintenance instructions for the band saw
(option )
Maintenance instructions for the saw are to be found in the MEBA handbook.
6.15.3 Maintenance instructions for the circular cold saw
(option)
Maintenance instructions for the circular cold saw are to be found in this
manual in sections 10.1 10.3.2
6.16 List of addresses
6.16.1 Addresses for manual data input
By entering addresses, the clamping, sawing, Signoscript, Signomat and drilling functions can
be called up one by one.
M address Function
Clamping
functions:
M 22 clamp in-feed side/hold-down down in-feed side
M 23 release in-feed side/hold-down up in-feed side
M 24 clamp/hold-down down out-feed side
M 25 release out-feed side/hold-down up out-feed side
M 26 activate clamps 1 and 3
M 27 deactivate clamps 1 and 3
M 28 activate clamps 2 and 4
M 29 deactivate clamps 2 and 4
Circular cold saw
functions
M 40 saw slow speed on trim cut ON
M 41 saw fast speed on trim cut ON
M 42 saw slow speed
M 43 saw fast speed
M 44 saw OFF
Band saw func-
tions (option)
M 40 trim cut ON
M 41 saw cut
M 44/M30 saw blade home position
Signoscript
functions (option)
M 45 turn Signoscript on
M 46 turn Signoscript off
Signomat functions
(option)
M 145 Signomat: marking operation
M 146 Signomat: traverse Signomat up
M address Function
Drilling functions M 51 Spindle Y1 drilling
M 52 Spindle Y2 drilling
M 53 Spindle Y3 drilling
M54 Spindle Y1 pop marking
M57 Deselect valves for drilling function Y/activate valves for Y
tapping function
M58 Activate valves for Y drilling function / deselect valves for Y
tapping function
M59 Spindle Y1 advance with no rotation
M61 Spindle Z1 drilling
M64 Spindle Z1 pop marking
M67 Deselect valves for drilling function Z/activate valves for
tapping function Z
M68 Activate valves for drilling function Z/ deselect valves for
tapping function Z
M69 Spindle Z1 advance with no rotation
M71 Spindle W1 drilling
M74 Spindle W1 pop marking
M77 Deselect valves for drilling function W/activate valves for
tapping function W
M78 Activate valves for drilling function W/deselect valves for
tapping function W
M79 Spindle W1 advance with no rotation
The spindle speed and the direction of rotation as well
as the individual rapid feed/feed rates must be entered
for the drill addresses.
Example of a complete drill call-up:
Drilling with spindle Y3 at a speed of 250 r.p.m.:
M1 = 3 S1 = 250 * enable spindle with clockwise rotation and a speed of 250 r.p.m.
M53 M1 = 100 * drilling with spindle 3 at rapid feed
M1 = 195 * feed
M5 * turn spindle off
M address Function
Diverse functions M 81 Adjust height of clamping rolls to the dimension set in the
R41 parameter ( in mm ).
M 88 Web sensing activation
M 90 Activate X-axis zero reference lever
M 91 Activate X-axis zero reference bar
M 95 Measuring system switch-over completed
M 96 Switch over measuring system
M 97 Activate measuring system on in-feed side
M 98 Activate measuring system on out-feed side
M 300 Chip conveyor TDK permanently ON
M 301 Chip conveyor TDK permanently OFF
M 302 Chip conveyor saw permanently ON
M 303 Chip conveyor saw permanently OFF
M 94 Activate in-feed encoder
M 999 Reduce piece counter by one
Address Function
Sub-programme
function
L 24 Activate encoder on out-feed side
L 25 Activate encoder on in-feed side
L 74 Travel to X-axis zero reference point
S_Measuring Web probes
PH_Measuring Measure section depth
6.17 Error messages
6.17.1 BDL Error messages
Error number Description
700032 0 0 NC fault
700033 0 0 Fault E/R module (=G1-A11)
700034 0 0 Watchdog module (=G1-A21)
700035 0 0 Fault on chip conveyor saw
700036 0 0 Fault on saw motor
700037 0 0 No oil on drill hydraulics
700038 0 0 Oil filter contaminated on drill hydraulics
700039 0 0 Piece counter in excess of 999
700040 0 0 Saw option LC 1000 missing
700041 0 0 Saw option LC 1250 missing
700042 0 0 No air
700043 0 0 Pressure build-up time for hydraulics, please wait
700044 0 0 Secure system
700045 0 0 Quantity reached, select new programme
700046 0 0 Clamp roll height adjustment on in-feed side in end limit
700047 0 0 Clamp roll height adjustment on out-feed side in end limit
700048 0 0 Fault on extraneous ventilator spindle Y (=H1-Q12)
700049 0 0 Fault on extraneous ventilator spindle Z (=H2-Q12)
700050 0 0 Fault on extraneous ventilator spindle W (=H3-Q12)
700051 0 0 Fault hydraulic motor drilling machine (=E1-Q12)
700052 0 0 Drilling function call up with no programmed speed or spindle. Hold on
the machine control panel is active.
700053 0 0 No coolant
700054 0 0 Web probing active
700055 0 0 Saw horizontal vice reached
700056 0 0 Option Signoscript/Signomat missing
700057 0 0 Option tapping/countersinking on Y-axis drill assembly missing
700058 0 0 Option tapping/countersinking on Z-axis drill assembly missing
700059 0 0 Option tapping/countersinking on W-axis drill assembly missing
700060 0 0 V saw axis not in home position
700061 0 0 Fault clamping roll height adjustment (=E2-Q12, = E3-Q12)
700062 0 0 Fault on air conditioners (=D0-Q31,=D0-Q32)
700063 0 0 Plus end limit X-axis on Signomat reached
700140 0 0 Minus end limit Signomat reached
700141 0 0 Fault chip conveyor drilling machine (=E8-Q12)
700142 0 0 Fault tank heater drilling machine (=DO-Q22)
700143 0 0 Fault tank heater band saw (=D0-Q23)
700144 0 0 Fault control voltage 230V (=D0-Q33)
700145 0 0 Encoder switch-over activated with clamps open
700146 0 0 X-axis encoder not switched over to clamp
700148 0 0 Saw blockage monitor has responded
700149 0 0 Over-current saw hydraulic motor ( =E5-Q12)
700150 0 0 Fault saw motor (=E4-U11)
700151 0 0 Over-current saw chip conveyor (=E7-Q12)
700152 0 0 Over-current saw coolant pump (=E6-Q12)
700153 0 0 Saw home position not reached
700154 0 0 Measuring system clamping block inactive
700155 0 0 Reserve for saw module FC 141
700156 0 0 Saw clamping vice inactive
700157 0 0 Saw clamping vice not closed
700158 0 0 Saw clamping vice not open
700239 0 0 Wrong supply to FB 126 password
Error messages must be acknowledged by pressing the
Reset delete key.
6. 18. Trouble shooting
6.18.1 No drill call-up
Cause Remedy
Tool mode OFF active. Turn on Automatic mode.
Spindle only extends for a short time.
Tool test mode active.
Turn on Automatic mode.
Drill only makes a mark and immedi-
ately returns to its home position. Tool
mode Pop marking active.
Turn on Automatic mode.
Message hydraulic fluid level too low. Check fluid level and replenish
Message clean hydraulic fluid filter. Clean fluid filter
6.18.2 No Y,Z,W and Q-axis movement on the drill and no U
and Y movement on the Signomat and saw
Cause Remedy
Home position of spindles 1,2 or 3 not
indicated.
Check limit switch
Message + Y software limit switch, plus
end limit Y-axis reached.
JOG mode minus key of the appropriate
axis, release axis.
Message -Y software end limit switch,
minus end limit of an axis reached.
Message software limit switch of an
axis
JOG mode plus key of the appropriate
axis, release axis
Press RESET key
Feed at 0 percent. Increase feed
Feed hold on. Press Feed start key
6.18.3 No X-axis movement
Cause Remedy
Home position of spindles 1, 2 or 3 not
indicated
Check limit switch. All spindles must be in
the topmost position.
Feed at 0 percent. Increase feed.
Feed hold on. Press Feed start key.
Clamp stations not closed Close clamp stations
6.19 Summarised operating instructions
6.19.1 Turning the system on
1. Check compressed air and coolant reservoir
2. Set main switch to ON
3. Wait till the basic screen appears (enter the pass-
word in the case of a mains power board or press
INPUT key)
4. Press key Control ON and wait till the hydraulic
system has started up
5. Press the keys Secure system and Spindle start
in succession
6. Press key Stand-off* if necessary
7. Switch on the material handling system
8. The machine is now ready and is in JOG mode
* When the stand-off automatic mode is enabled,
the drills stop at a distance of approx. 20 mm
from the work-piece on the return movement
after the holes have been drilled.
6.19.2 Jog mode
X = work-piece axis
Y = web drill assembly axis
Z = flange drill assembly axis clamping side
W = flange drill assembly axis on the material
feed side with Signoscript
Q = Z tower
V = saw gearbox
U = slewing the saw*
1. Select the axis to be traversed
2. Press the key Secure system
3. Press key + or (also press RAPID
for the raid feed key)
4.The axis can only be traversed with
the material clamped in position
* + Saw slews in clockwise direction
saw slews in anti-clockwise direction
6.19.3 MDA mode
1. Press key MDA
2. Enter data if MDA memory empty
3. If the MDA memory is full, either press key MDA
buffer delete or select data using the blue arrow
keys and press key DEL and then enter new value
4. Press key Cycle Start
5. If M30 is not indicated in the MDA buffer as the last
line (programme end), the programme must be
interrupted by pressing the Reset key
6. To skip a block ( fade out ), a semi-colon can be
entered in front of the block
For example:
M22;M23M30eof
eof means end of file = end of programme
6.19.4 Loading programmes
The Control ON must have been pressed and no
programme should be in process
Keep the ALT key pressed, press the F key and then load
the programmes with the FD software
( refer to page single part output FD software )
and move to AUTO mode
1. Press key Menu select
2. Press softkey Programme
3. Press softkey Parts Programme
4. Use cursor to select MPF programme
5. Press key Select
6. Go back to basic screen by pressing key M Machine
Concerning points 4 and 5: when the parts programme has
been selected, you only need to press Menu Select twice
and you will be back in the parts programme
6.19.5 Deleting programmes
7. Press key Menu Select
9. Press key Parts Programme
10. Select programme to be deleted by pressing the
arrow key
6.19.4 Deleting a programme
1. Press key Manage Programmes
2. Press softkey Delete
3. Question: Delete the marked files with the softkey
No,
Reply: Yes all of them, Yes or Stop
Press the softkey << after deletion in order to select further
programmes
6.19.5 Deleting several programmes
1. Mark the programmes using the Select key
2. Back to point 1 (delete a programme)
Concerning points 2 and 3: when the parts programme has been selected, you
only need to press the Menu Select key twice and you are back in the parts
programme
!!X!! When this symbol appears on Loaded, then you have stored different
programmes with the same number in the control and on the hard disc.
6.19.6 Processing parts programmes
The Control ON key must have been pressed and
no programme in process
1. Change over to Auto mode
4. Press key Parts Programme
5. Use cursor to select MPF programme
6. Press softkey Select
7. Press key M Machine
8. Following keys must be pressed (green LEDs above
the keys must light up)
Auto, Tool, Automatic, Secure system, Spindle start and Feed
start and if required:
Drill hold-down1 ON, drill hold-down2 ON, Trim cut ON, hold-
down saw ON, coolant drills, stand-off automatic.
9. Press key Cycle Start
Follow instructions on screen Start = Secure system
6.19.7 Single part output ( FD software only )
1. Keep the ALT key depressed and then press the
letter F
2. Press key Single part output
3. Press key (S)elect
4. Select the part to be processed
4.1 Using the arrow key to the left you can move
from PART POSTION to DRAWING
4.2 Using the same arrow key, you can subsequently
move to JOB
4.3 At this point you can change the JOBS using
the arrow key up or down
4.4 Using the yellow Input key, you can jump back to
the DRAWINGS
4.5 Carry on to PART POSITION using the yellow Input
key
5. Press (C)ontinue twice
6. Enter stock length of section
7. Answer the prompt: web probes? (Y)es or (N)o
8. Part programme is written on the hard disc
9. Press key [ to move to basic menu
10. Press key ] to exit the FD software
6.19.8 Manual entry of a programme
3. Press either the Parts Programme softkey to
create an MPF programme or the Sub-programme
key to create an SPF programme
4. Press softkey New
5. Enter file name
6. Press softkey Ok
7. The edit window opens and data can be entered
8. When the programme has been entered, press soft
key Close Editor
Jump back to basic screen by pressing the M Machine
key
Tools
7.2 Basic data (guidelines) for drilling operations 7 2
7.3 Drill bits for dry drilling 7 3
7.4 Oil hole drill bits 7 3
7.5 General notes on drill bits 7 3
7.6 Grinding the bits 7 4
7.6.1 Cutting edge angles 7 4
7.6.2 The back chamfer a 7 4
7.6.3 The wedge angle 7 4
7.6.4 The cutting angle rake Y 7 5
7.7 Acute grinding and pointing 7 5
7.7.1 Pointing 7 5
7.7.2 Acute angle 118, normal grinding 7 6
7.7.3 Acute angle 135 with cross-grinding 7 6
7.7.4 Point grinding K 7 7
7.7.5 Simplified point grinding 7 5
7.7.6 Acute angle 135 with point grinding 7 7
7.7.7 K point grinding of oil hole drill bits 7 7
7.8 Points to be observed when grinding 7 6
7.9 Drill defects and their most frequent causes 7 8
7.10
7.11
7.12
7.13
Summary of defects
Saw blades LC 1250
7.11.1 Blade dimensions
7.11.2 Universal saw blades for steel construction
7.11.3 Saw blades for solids
7.11.4 Saw blades for thin walled sections
Blade data
7.12.1 Blade Z5, 1250 mm dia.
7.12.2 Blade Z3, 1250 mm dia.
7.12.3 Blade Z8, 1250 mm dia.
Blade rates of feed
7 9
7-10
7-10
7-10
7-10
7-10
7-11
7-11
7-12
7-13
7-14
Rates of feed 7-14
7 DRILL BITS
7.1 Introduction
This chapter will enable you to gather important information on drilling operations, drill
bits, drill faults as well as on the drilling capacity of your BDL 1000/9 Drilling Machine.
The Peddimat BDL 1000/9 is equipped with a system for the use of internally cooled drills
( oil hole drills ) for achieving exceptionally high output. You can, however, also use nor-
mal commercial HSS drill bits. Pay attention in this connection to the basic data specified
in this chapter on drilling operations.
7.2 Basic data ( guidelines ) on drilling operations
D [mm] s [mm/rpm]
n [rpm]
s [mm/min]
8 0,19 510 108
9 0,20 510 115
10 0,21 510 121
11 0,22 510 127
12 0,23 510 133
13 0,24 510 138
14 0,25 510 142
15 0,26 510 138
16 0,27 497 133
17 0,28 468 129
18 0,28 442 126
19 0,29 419 122
20 0,30 398 119
21 0,31 379 116
22 0,31 362 114
23 0,32 346 111
24 0,33 332 109
25 0,34 318 107
26 0,34 306 105
27 0,35 295 103
28 0,35 284 101
29 0,36 274 99
30 0,37 265 97
31 0,37 257 96
32 0,38 249 94
34 0,39 234 91
36 0,40 221 89
38 0,41 209 86
40 0,42 199 84
7.3 Drill bits for dry drilling
Use normal commercial HSS drill bits for dry drilling.
7.4 Oil hole drill bits
So-called oil hole drill bits (internal coolant drills) are used, in particular, to achieve high
output.
The coolant emulsion is forced through the cooling ducts at a pressure of 5 to 8 bars.
This ensures that the drill is cooled and, at the same time, the coolant exiting under
pressure serves to improve the discharge of swarf and chips.
Oil hole drills guarantee long service life. Such tools have been used extensively on Ped-
dimat systems and have proven to be extremely economic.
7.5 General notes on drill bits
The general notes on drilling tools apply both to HSS and oil hole drill bits.
7.6 Grinding the bits
The wedge is the basic form common to all cutting tools for chip removing processes. The
more acute the wedge angle , the sharper the cutting edge. The blunter the wedge angle,
the greater the stability of the cutting edge. A compromise must be found between
these two extremes suitable for the material to be processed.
7.6.1 Cutting edge angles
d Back chamfer
Wedge angle
y Cutting rake
7.6.2 The back chamfer d
The back chamfer cutting angle keeps the friction between the clearance face and the
cutting face of the work-piece as small as possible. If the back chamfer angle is too
small, both the heat generated and the force of the drill will increase. In addition, the bit
will be more susceptible to breakage. If the back chamfer angle is too big, the wedge
cutting edge will become too weak with the result that it blunts quickly or breaks off.
In practice, back chamfers of between 5 and 14 are used. The back chamfer angle se-
lected in each individual case depends on the bit diameter, the material to be drilled and
the rate of feed.
7.6.3 The wedge angle
The wedge angle should be selected such that the wedge body is strong enough to with-
stand the cutting pressure.
7.6.4 The cutting angle rake y
The angle of rake determines the direction in which the chip is discharged after being
removed from the work-piece The larger the angle of rake, the easier the chip dis-
charges. The rake angle selected must not, however, be too big as this may result in the
cutting edge not being able to withstand the pressure exerted on it by the drilling opera-
tion..
7.7 Acute grinding and pointing
7.7.1 Pointing
The cutting angle rake adjacent to the chisel edge of a twist drill is negative. The chips
removed by the chisel edge discharge only very slowly. Pointing of the drill bit mainly
serves to enhance the rake, chip discharge at the chisel edge and bring about a reduction
in the width of the chisel edge.
7.7.2 Acute angle 118 , normal grinding
The 118 tip angle is generally applied to multi-purpose drill bits and normally used for
drilling construction steels and for holes that are not too deep.
7.7.3 Acute angle 135 with cross-grinding
The 135 angle with cross-grinding is used for deep-hole drill bits and bits with reinforced
core. The 135 tip angle increases the stability of the cutting edges. The cross-grinding
considerably reduces the required rate of feed. This is of particular advantage on difficult-
to-machine materials. Good centering and cutting properties facilitate drilling and guar-
antee maximum accuracy holes. In addition, the chip breaking qualities are enhanced.
7.7.4 Point grinding "K"
Point grinding K is primarily used on HD drill bits ( bits with reinforced core ). The acute
angle can be 118 or 135.
We recommend point grinding K for drilling operations on tough materials and for all
materials that are difficult to cut.
Point grinding K provides the main cutting edge with a positive rake of 4 to 8, and
with a reduction in the width of the cross cutting edge. This improves centering of the
drill bit and also reduces the feed pressure required. Pointing K also lends the drill bits
good chip breaking qualities.
7.7.5 Simplified point grinding
This type of point grinding is suitable for all types of drill bit. The bit is provided with en-
hanced centering qualities and the feed pressure is also reduced. This form of grinding
can also be performed manually by operators not so skilled in the sharpening of tools.
The width of the chisel edge should be reduced to 10% of the bit diameter.
7.7.6 Acute angle 135 with point grinding
The acute angle of 135 with point grinding is recommended for heavy-duty drilling op-
erations on difficult-to-cut materials such as, for example, manganese steel, austenitic
steels and high temperature steels up to hardness of 52 HRC.
The pointing of the drill bit means that the cutting edges are provided with a rake of 3 to
8 and a reduced chisel edge width. Pointing is effected up to half of the main cutting
edge. The chisel edge width is reduced to between 2% and 9% of the drill diameter.
7.7.7 K point grinding of oil hole drills
Point grinding here corresponds to that described in Chapter 5.3.3.4 but modified to ca-
ter for oil hole drills. The four cutting edges formed by the K point grinding lend the
drill bit good chip breaking qualities.
7.8 Points to be observed when grinding
The main cutting edges must be of identical length and height.
The point grinding must be performed centrally and uniformly on both cutting faces.
Always take care to ensure a smooth flow of chips.
The acute angle must have the correct back chamfer.
Damaged or worn lands must be removed by shortening them prior to commencing
grinding operations.
Avoid burning or drawing of the drill temper.
If possible, the drills should be reground and pointed using an appropriate machine.
Bent drills must be straightened before regrinding.
7.9 Drill defects and the most frequent causes
In this example, excessive cutting speed was
the cause. The outer corners of the bit have
worn too quickly as a result of the cutting
speed being too high and the temper having
been drawn.
The back chamfer on the cutting lip of the
drill here was inadequate. As a result, the
drill no longer had a cutting edge and was
split right down the middle by the feed pres-
sure.
Here you can see the results of the back
chamfer on the cutting lip being to big. The
cutting edges have chipped due to insuffi-
cient support.
7.10 Summary of defects
Fault Cause
Outer corners break off Excessive cutting speed.
Hard spots in the material.
Cutting oil doesnt reach the tip of the
drill.
Drill flutes clogged with chips.
Cutting edges chip Feed rate too high.
Back chamfer on the cutting lip too big.
Cracks in the cutting edges Drill point incorrectly ground.
Rate of feed too high.
Drill blunt.
Drill bit breaks Drill point incorrectly ground.
Feed rate too high.
Drill blunt.
Drill taper breaks Poor fit between taper and chuck caused
by dirt or chips.
Burr in the chuck or chuck severely
worn.
Drill bit splits through the centre Back chamfer too small.
Rate of feed too high.
Drill doesnt bite Drill blunt.
Back chamfer too small.
Core too strong.
Hole has rough surfaces Drill point incorrectly ground or blunt.
Hole too big Cutting edge angles not identical or cut-
ting edge length not identical or both.
The shape of the chips changes during
drilling operations
Drill becomes blunt or cutting edges
have chipped.
Large chip from one flute, small chip
from the other flute
Drill point incorrectly ground,
One cutting edge is doing all the work.
7.11 Saw blades
7.11.1.1 Blade dimensions
( LC circular cold saw only )
The outside diameter of a new blade on the LC 1250 circular cold saw is
1250 mm.
The smallest outside diameter of a blade that has been reground
must not be less than 1220 mm.
7.11.1.2 Universal saw blades for steel construction
We recommend a blade with a tooth pitch of Z5 for general work. Using
this type of blade will enable you to cut most of the rolled sections and
qualities employed in steel construction with good cutting results. This
makes it possible to dispense with frequent changing of the blade.
7.11.1.3 Saw blades for solids
We recommend a blade wit Z3 tooth pitch for cutting solids and especially
for thick walled sections.
7.11.1.4 Saw blades for thin walled sections
We recommend blades with a tooth pitch of Z8 for cutting thin walled
sections.
The appropriate chip remover ( wheel ) must be used each time
the saw blade is changed. Refer to Chapter 9.
7.12 Saw blade specifications
7.12.1 Saw blade Z5, 1250 mm diameter
V = roughing tooth
N = cutting tooth
S = kerf
T = tooth pitch
= rake
= back chamfer
t1 = tooth depth
r = tooth flow radius
h = height difference
a = width of roughing tooth
r ~ 0,25 x T
a = 0,33 x S h
Outside diameter D 1250 mm
Kerf S 9 mm
Blade thickness S' 7 mm
No. of segments 36
No. of teeth per segment 5
Arbour diameter d1 100
H7
mm
No. of pitch circle holes 4 per pitch circle
Pitch circle hole diameter d2 32 mm
Pitch circle diameter d3 220 mm
+0,2
Rake 18
+2
Back chamfer 8
+2
Max. axial run-out 0,1 mm
Max. side run-out 0.2 mm clamping flange Diameter 300 mm
Height difference h 0,6 mm 0,7mm
Coolant flutes
Ja, Breite = 13 mm
Blade weight 67 kg
V = roughing tooth
N = cutting tooth
S = kerf
T = tooth pitch
= rake
= back chamfer
t1 = tooth depth
a = width of rough tooth
r ~ 0,25 x T
a = 0,33 x S h
Kerf S 9 mm
No. of segments 36
H7
mm
+0,2
Rake 18
+2
Back chamfer 8
+2
Max. side run-out 0.2 mm clamping flange diameter 300 mm
Height difference h 0,6 mm 0,7mm
Coolant flutes yes, width = 25 mm
Blade weight ~67 kg
V = roughing tooth
N = cutting tooth
S = kerf
T = tooth pitch
= rake
= back chamfer
t1 = tooth depth
a = width of roughing tooth
r ~ 0,25 x r ~ 0,25 x T
a = 0,33 x S h
Kerf S 9 mm
No. of segments 36
H7
mm
+0,2
Rake 18
+2
Back chamfer 8
+2
Max. side run-out 0.2 mm clamping flange diameter 300 mm
Height difference h 0,4mm 0,5 mm
Coolant flutes no
Balde weight ~67 kg
7.13 Blade rates of feed
Circular cold saws operate automatically and program controlled. The blade rates of
feed are specified by the programme depending upon the dimensions of the work-
piece to be cut.
The smallest outside diameter of a blade that has been reground must
not be less than 1220 mm.
Make sure that a newly fitted blade is moistened with coolant before
performing the first two to three cuts. Start to cut with reduced feed
rate ( approx. 60% of max. rate).
Warning!
The Signoscript (OPTION)
8.1 Description 8 2
8.2 Notes on safety 8 3
8.3 Start-up 8 4
8.3.1 Adjusting the rate of advance and pressure 8 4
8.3.2 Adjusting the marking depth 8 5
8.4 Maintenance 8 6
8.5 Changing the tools 8 7
8 THE SIGNOSCRIPT
8.1 Description
The positioning axis of the W drill assembly represents the vertical feed axis for the
Signoscript, the X-axis is the horizontal feed axis.
The mill cutter is advanced to the work-piece by compressed air cylinder.
The pressure and the speed of the compressed air cylinder are infinitely variable.
The marking depth of the mill cutter can be set accordingly by inserting or removing wa-
fer thin metal plates from under the spacer block 1- . The maximum marking depth of
1.5 mm should not be exceeded.
1
8.2 Notes on safety
Please pay specific attention to the notes on safety when operating and working on the
marking system.
Always turn the main disconnect switch off before carrying out any repair,
servicing or maintenance work.
If the system is hooked up to factory supply lines, the system is only to be
put into operation when the point of sourcing is made safe and the prescribed
safety equipment is in place.
The operator must make sure that the system is ready for operation prior to
beginning work ( change of shifts ).
The operator should be equipped with safety gloves, safety shoes, leather
apron and safety glasses. Ear protectors are also recommended.
No mechanical modifications or additions are to be made to the system.
Warning!
8.3 Start-up
8.3.1 Adjusting the rate of advance and the pressure
The supply of compressed air is effected for the Signoscript by an oiler 1- and
a pressure reducing valve -2-. One-way restriction valves are located on the compressed
air cylinder for advancing the Signoscript for incoming and outgoing air.
The pressure reducing valve regulates the pressure applied to the mill cutter. The one-
way restriction valves -3- serve to adjust the rate of advance. This should be set such
that the mill cutter does not impact the work-piece too hard.
1
2
3
8.3.2 Adjusting the marking depth
The marking depth of the mill cutter can be set by inserting or removing wafer thin metal
plates from under the spacer block 1- . The maximum marking depth of 1.5 mm must
not be exceeded.
1
8.4 Maintenance
The supply of compressed air for the Signoscript is effected by an oiler 1- and a pres-
sure reducing valve 2-.
The oil level of the oiler must be checked daily.
Replenish, if necessary.
Only fill with resin and acid-free HL 32 oil!
1
2
Warning!
8.5 Changing the tools
Observe all safety instructions!
Action: traverse the W drill assembly to a centre position.
press key 3 Enter danger zone on the control console
the LED display above the key lights up
remove the spacer block by loosening the four fastening
screws.
release the mill cutter with the aid of the special wrench by
turning it in anticlockwise direction and pull it out of the
mounting..
lock the mill spindles with a hexagon socket wrench on the
clamping screw to prevent it from turning.
fit the new mill cutter in reverse sequence.
close the safety gate
press key 4 Secure system on the control console
the LED display above the key lights up.
Only use original tools!
Warning!
Warning!
Servicing and Maintenance
9.2 Maintenance and inspection list 9 2
9.3 Instructions on how to act 9 4
9.4.1 Work on the machine 9 4
9.4 Servicing the feed gearbox 9 4
9.5 The drill assembly 9 5
9.5.1 Servicing the drill assembly gearbox 9 5
9.5.2 Changing oil Y-axis 9 6
9.5.3 Changing oil Z and W-axis 9 7
9.6 The lubrication schedule 9 8
9.7 The hydraulics 9 9
9.7.1 Care and maintenance of the hydraulics 9 9
9.7.2 Recommended oils 9 9
9.7.3 Checking the oil level 9 10
9.7.4 Replenishing oil 9 11
9.7.5 Changing the oil 9 12
9.7.6 Cleaning the return filter, changing the filter ele-
ment
9 13
9.8 Care and maintenance of the electrical system 9 14
9.9 The CNC control 9 14
9.10 The main power section 9 14
9.11 The axis drives 9 14
9.12 System wiring and electrical components 9 15
9.13 Cooling the drill bits 9 15
9.14 Cooling lubricant 9 15
9.14.1 Checking the coolant system 9 15
9.14.2 Disposal 9 15
9.14.3 Fault/damage notification 9 16
9 SERVICING AND MAINTENANCE
9.1 Introduction
The steps and instructions contained in this chapter presuppose, depending upon the
field of activity, a longer period of technical and/ or electro-technical training. Generally
valid safety regulations, in-depth technical knowledge and knowledge of how to act prop-
erly are also presupposed and are not set out separately(refer to sections 1.3 / 2.4 /
2.10 / 2.11). The working hours (h) or intervals contained in the maintenance and in-
spection list are based on single-shift operation. Maintenance and servicing work must be
carried out earlier in the case of multi-shift operation.
The Peddimat BDL 1000/9 flat bar drilling and flame cutting machine must be regu-
larly checked, serviced and maintained. Please observe all pertinent instructions and
regulations.
Should any questions arise that have not been dealt with in this manual, please call the
Peddinghaus service department. You will always reach a competent contact on phone
No. 02332 / 72-0.
You can also contact the service department by fax on 02332 / 72 - 280.
Use the attached damage notification form to notify the manufacturer
of malfunctions and faults that occur enabling them to take the neces-
sary steps to your satisfaction.
9.2 Maintenance and inspection list
B = operator WP = maintenance person-
nel
SP = manufacturers service personnel
Operating hours
(h) or interval
Check point maintenance instructions Work aids Pers.
8 / daily
Chap 9.7.3 / 9.7.4 >
Chap. 6.15 / 6.16 >
Chap. 7.7 >
Check the pneumatic pressure on the cool-
ing system (max. 8 bars)
Check system for cleanliness, clean if neces-
sary.
Check oil level of hydraulics, replenish in
necessary
Check coolant level
Check the drill bits, regrind or replace if
necessary
Spray oil
B
40 / weekly
Chap. 9.5.1 >
Chap. 9.6 >
Chap. 9.11 >
Chap. 9.12 >
Check oil level in drill assembly gearbox,
replenish if necessary
Lubricate system components
Clean axis drive filters
Check/clean end limit switches
BP GR-XP
150
Roller bear-
ing grease.
B
WP
WP
200 / once after
start-up
Chap. 9.5.2 > Change oil in drill assembly gearbox
BP GR-XP
150
WP
Operating hours
(h) or intervals
Check point maintenance instructions Work aids Pers.
160 / monthly
Chapter. 9.6 > Lubricate system components Roller bear-
ing grease
B
480 / 3 months
Chap. 9.7.5 >
Chap. 9.7.6 >
Chap. 9.12 >
Change oil on hydraulics (once after start-
up)
Clean return filter / replace filter element
Check electrical connecting cables for dam-
age
refer to
chap. 9.7.2
filter ele-
ment
WP
1000 / 6 months
Chap. 9.9 >
Chap. 9.7.5 >
Chap. 9.7.6 >
Chap. 9.10 >
Chap. 9.12 >
Check all electrical cabinets for contamina-
tion or dirt
check electrical connections in the switch
cabinets and on the whole system for tight-
ness
Check all safety equipment. The following
parts must be checked individually:
fence and safety gates for:
condition
tightness
safety switch function
light barrier components for:
condition
tightness
functionality
all E-stops for:
condition
functionality
safety limit switches / signal lamps for:
condition
fastening
functionality
check CNC control for proper function
change oil on hydraulics
clean return filter / replace filter element
carry out maintenance work on main power
section
check encoder connections and couplings
refer to
chap. 9.7.2
filter ele-
ment
WP
2000/ 12 months
Chap. 9.5.1 >
Chap. 9.11 >
change oil in drill assembly gearbox
check axis drives
check overall system functionality
Mobil Gear
629
WP
SP
4 - 6 years replace hoses
hoses must be replaced every 6 years
from date of manufacture erneuert werden
WP
9.3 Instructions on how to act
All safety equipment and parts that are dismantled must be properly
replaced prior to renewed start-up and checked for correct function.
Even when this is not mentioned in individual cases.
If re-assembly is performed in reverse sequence to dismantling, it
will still not be described separately but summarised under the term
assembly.
9.3.1 Work on the machine
The following points must be observed prior to performing maintenance work:
turn off main switch and secure against unauthorised or unintentional re-starting
depressurise the hydraulics and pneumatics
secure machine against unauthorised use by means of warning signs
slipping and stumbling when working on the machine
danger of injury to parts of the body
Only work on the machine with the aid of suitable platforms and make
sure they are adequately stable!
Only use original parts when replacing components on the hydraulic system, check with
manufacturer, if necessary.
The following points are to be observed subsequent to work on the hydraulics:
check oil level; replenish, if necessary
carry out functionality check (refer to chapter 6.7)
9.4 Maintenance of the feed gearbox
Under normal operating conditions, the feed gearbox is maintenance-free.
Warning!
9.5 The drill assembly gearbox
9.5.1 Servicing the drill assembly gearbox
The drill assembly
Action:
gearbox has a charge of oil.
Check oil level on the observation glass once a week
Replenish with oil when no oil is visible on the observation glass in
the following manner:
traverse drill assembly to suitable position
turn off the main disconnect switch
open the vent plugs - 2 -
replenish with gearbox oil (BP GR-XP 150)
check oil level and close the vent plugs
slipping and stumbling

Immediately absorb oil that has overflowed or spilt and remove!
Observe the current regulations ( accident prevention act ) when disposing of oil
and cleaning agents.
1
2
Caution!
9.5.2 Oil change drill assembly gearbox Y
It is imperative to make the first gearbox oil change after 200 working hours.
Afterwards, change the oil once a year.
Action: traverse the drill assembly to the right or left-hand position
remove the oil drain plug 1 -
screw off the vent filter - 2 -
collect the old oil in a suitable vessel (cap. approx.15 litres )
screw in the oil drain plug
screw on the hold-down cylinder
pour in approx. 12 litres of gearbox oil (BP GR-XP 150) and
check oil level on observation glass
screw on the vent filter - 2
Immediately absorb oil that overflowed or spilt and remove!
Caution!
9.5.3 Oil change drill assembly gearbox Z and W
It is imperative to make the first gearbox oil change after 200 working hours.
Afterwards, change the oil once a year.
Action: traverse the drill assembly to the right or left-hand position
remove the oil drain plug 1 -
screw off the vent filter - 2 -
collect the old oil in a suitable vessel (cap. approx.15 litres )
screw in the oil drain plug
screw on the hold-down cylinder
pour in approx. 12 litres of gearbox oil (BP GR-XP 150) and
check oil level on observation glass
screw on the vent filter - 2
Immediately absorb oil that overflowed or spilt and remove!
Caution!
9.6 The lubrication schedule
The machine must be greased regularly. All lubrication points are to be greased prior to
initial start-up.
Symbol Lubricant Greasing intervals
Roller bearing grease
Once a month with grease gun
Gearbox oil BP GR-XP
150
Initial oil change after 200 working hours, then
once a year after that.
9.7 The hydraulics
9.7.1 Care and maintenance of the hydraulics
The minimum starting temperature of the hydraulic oil is between 12 and 14C. The
standard operating temperature is approx. 50C. When temperatures are low and in win-
ter, the system must be allowed to warm up for 15 30 minutes before commencing
operation of the machine. This will guarantee proper functioning.
The pressure settings on the hydraulic power-pack and on the hydraulic pump
are only to be made by Peddinghaus service personnel or by authorised engi-
neers. Warranty will immediately expire if third parties are allowed to perform
such work.
9.7.2 Recommended oils
The power-pack has a capacity of 160 litres. The initial charge of oil is included in the
scope of supply.
Trouble-free operation, operational safety and the service life of the entire hydraulic sys-
tem depend on careful selection of the hydraulic oils.
We recommend hydraulic oils that contain active ingredients for improving the stick-slip
phenomenon, avoid disturbing deposition and cavitation, and prevent undesirable reac-
tions of penetrated water, in addition to additives providing for improved anti-corrosion
protection and ageing resistance plus reduced wear.
The hydraulic oils listed below have suitable for numerous Peddinghaus sys-
tems. Please, therefore, only use these oils or products as far as possible which
are in accordance with DIN 51 524 dated June 1985.
Types of oil
Manufacturer
30 C (VG 46) 0....30 C (VG 32)
ARAL VITAM DE 46 VITAM DE 32
BP ENERGOL HLP - D 46 ENERGOL HLP - D 32
ESSO H - LPD oil 46 H - LPD oil 32
HS RENOLIN MR 15 RENOLIN MR 10
MOBIL Hydraulic oil H - LPD 46 Hydraulic oil H - LPD 32
MOBIL MOBIL D.T.E 25 MOBIL D.T.E 24
SHELL HYDROL DO 46 HYDROL DO 32
WINTERSHALL WIOLAN HG 46 WIOLAN HG 32
9.7.3 Checking the oil level
The oil level is to be checked each time before starting production.
Action: Check oil level on observation glass -5-. Pour in oil up to 1 cm
below the maximum mark.
Should the oil level drop below the minimum mark during machine operation,
then the tank must be replenished immediately.
5
9.7.4 Replenishing the oil
When the oil has dropped below the minimum mark, hydraulic oil must be replenished
( observe the recommended oils ).
The tank heater connecting terminals are still live even when the main switch
has been turn off. The main disconnect switch DO-Q 22 in the power section of
the electrical switch cabinet must be turned off when carrying out repair work or
changing the oil.
Action: Turn of the main switch
the hydraulic system is now depressurised.
the pressure gauges must be at zero
Open the tank filler cap -2- and pour in fresh hydraulic oil
Close the filler cap.
Slipping and stumbling
Danger of injury to parts of the body
Immediately absorb oil that has overflowed or spilt and remove!
Observe the current regulations ( accident prevention act ) when disposing of
oils and cleaning agents.
2
Caution!
Danger!
9.7.5 Changing the oil
Initial oil change after 500 working hours ( refer to hour meter in the switch
cabinet ). Further oil changes after 1.000 working hours, at the latest, how-
ever, after 12 months. The line return filter is to be cleaned and the filter
element replaced each time the hydraulic oil is changed.
The tank heater connecting terminals are live even when the main disconnect
switch has been turned off.
The main disconnect switch DO-Q 22 in the power section of the switch
cabinet must be turned off when carrying out repair work and when
changing the oil!
Action: Turn off the main switch
The hydraulics are now depressurised.
The pressure gauges must be at zero
Open tank filler cap - 2 - , remove filter insert
Draw off the old oil using a barrel pump
Screw off the cap (manhole ) - 1 and clean the tank
Remount the cap
- Pour in approx. 160 l fresh oil (observe oil recommendations )
Check oil level on observation glass -5- . Fill with oil up to 1cm
below the maximum mark
Close tank cap
Check oil level on observation glass again at operating tem-
perature
Observe current regulations ( accident prevention act ) when disposing of oil and
cleaning agents.
2
1
Danger!
9.7.6 Cleaning the return filter, changing the filter element
Pre-conditions: The system must be completely turned off.
The main switches for the overall system must mist be at posi-
tion 0.
The filter must be relieved on the pressure side.
Action: Lift up the filter cap -2- after releasing the four hexagon screws
to remove and pull out the filter element
Pull the filter bell together with the element up and pull out
Remove the filter element-4- by gently moving it back and
forth.
Clean the filter cap -2- and the filter bell -5- with benzine or
petroleum
Take the new filter element out of the plastic cover and fit in
reverse sequence
Check the O-rings on the filler cap -2- and on the filter bell -5- for damage and
replace, if necessary. Also check whether the part No. on the insert element
coincides with the number on the nameplate.
9.8 Care and maintenance of the electrical system
Checks and maintenance work on the electrical system and electronic apparatus are only
to be carried out by authorised, qualified personnel.
We recommend that you take out a maintenance contract: this will give you the
comforting thought that your machine, especially the electrical and electronic
equipment, is receiving qualified attention in respect of maintenance.
Action: check all electrical switch cabinets for contamination or dirt
clean the air filters in the cabinets / replace
check all electrical connections in the switch cabinets and on
the complete system for tightness
Check all safety equipment. The following parts must be
checked individually:
fence and safety gates for:
condition
tight seating
safety switch function
light barrier components for:
condition
tight seating
functionality
all E-stops for:
condition
functionality
safety limit switches / signal lamps for:
condition
fastening
functionality
9.9 The CNC control
Check the function of the controls every 6 months.
9.10 The main power section
Action: Clean switchgear and components every 6 months.
Check terminal connections once a year.
Check control and auxiliary voltages every 12 months and ad-
just, if necessary.
9.11 The axis drives
Action: Clean the filters weekly.
Check terminal connections every 12 months.
Carry out adjustments every 12 months.
9.12 System electrical components and wiring
Action: Clean limit switches once a week.
Check cables every 3 months for mechanical damage; espe-
cially in the vicinity of the drill spindles ( swarf ).
Check terminal connections every 12 months.
Check encoder fixture and coupling every 6 months.
9.13 Cooing the drill bits
The BDL 1000/9 is equipped with an air coolant system for cooling the drills. A spray oil
is added to the air with the aid of micro dosing pumps.
9.14 Cooling lubricant
We recommend bio spray oil HP 42.
Do not fail to observe the contents of Chapter 9.15.4 Technical information
on coolant + Chapter 9.15.5 General requirements in respect of cooling
agents (KSS) !
9.14.1 Checking the coolant system
Regularly check the coolant system for visual leaks, damage and sharp bends. Replace
damaged hoses.
Spray oil
Caustic burning of the hands and eyes
Do not fail to observe the instructions in chapter 2.4 of the instructions
manual pertaining to HP Microspray II part II when handling the spray
oil!
9.15 Disposal
Disposal is only to be effected by a company able to prove its competency and experi-
ence in this field.
Warning!
9.16 Fault/damage notification
Machine description:
Model :
Serial No. :
Year built :
The following faults damage have been incurred:
____
____
____
The following faults damage have been incurred on the control:
____
____
____
When was the fault/damage detected? Date: ____
In which mode was the fault/damage detected: ____
Was someone injured? yes no Was property damaged? yes no
Have steps already been taken or repair of the machine started? yes no
if so, which/what?: ____
Where and when can the machine be inspected? Date: ____
Name and address of the user:
Company : Contact: ____
Street: ____
Postal code/Town:
____
Telephone: Facsimile:
____
---------------------------------------------------------------------------------------------------
Complete the questionnaire carefully and send to:
Company: Messrs. Paul Ferd. Peddinghaus GmbH
Tel. + 49 (0) 2332 72 0
Fax. + 49 (0) 2332 72 208
EC Conformity and Manufacturers Declarations
13.1 Manufacturers declaration of conformity Peddinghaus. 13 2
10 EC CONFORMITY AND
MANUFACTURERS DECLARATIONS
10.1 EC Declaration of conformity by the manufacturer
Operating Instructions
for
Saw- Drill Line
Typ
Peddimat- BDL 1000/9
Part 1
Operating Instructions
Manual
for
Saw/Drill Line
Model
Peddimat- BDL 1000 / 9
Part 2
Peddimat BDL 1000/9 Part 2
Part 2
Operating Instructions for peripheral
components
Chap 1
System drawings Chap 2
2.1 Installation layout
2.2 Hydraulic circuit drawings
Electrical system - machine Chap 3
3.1 Bill of material
3.2 Circuit drawings
3.3 Descriptions
Company: Paul Ferd. Peddinghaus GmbH
Tel. + 49 (0) 2332 72 - 0
Fax. + 49 (0) 2332 72 - 208
Operating instructions for peripheral
components
Chap 1
2.1 Installation layout
2.2 Hydraulic circuit drawings
3.1 Bill of material
3.2 Circuit drawings
3.3 Descriptions
13.1 EC Declaration of Conformity
as specified by the EC guidelines
Machines 98/37 EC, Annex II A
Electro-magnetic compatibility 89/336/EEC
Low voltage guidelines 73/23 EG
The machine
Make:
Model:
Drilling machine
Peddimat BDL 1000/9
is developed, designed and manufactured in accordance with the EC Guidelines 89/37 EC
under sole responsibility.
Firm: Paul Ferd. Peddinghaus GmbH, D-58285 Gevelsberg, Hasslinghauser Str. 156
The following harmonised standards are applied:
DIN EN 292-1/2 Machine Safety Appliances and systems
DIN EN 294 Safe distances to prevent the upper limbs from reaching pinots of
danger.
DIN EN 349 Minimum safe distances to prevent crushing of parts of the body
DIN EN 418 E-stop facilities, functional aspects, design guidelines
DIN EN 953 General requirements in respect of design and assembly of separating
safety equipment.
DIN EN 954-1 Safety related parts of controls; general design guidelines
DIN EN 982 Safety requirements in respect of fluid operated systems and hydrau-
lic components
DIN EN 983 Safety requirements in respect of fluid operated systems and pneu-
matic components
DIN EN 1037 Machine Safety prevention of unintentional start-up
DIN EN 1050 Machine Safety risk assessment
DIN EN 1088 Locking devices with and with follower
DIN EN 50100-1 Non-contact safety appliances
DIN EN 50100-2 Non-contact safety appliances with active opticalelectrical principle
pr EN 50081-2 EMC Standard Interference Transmission Industrial Field
pr EN 50082-2 EMC Standard Interference Resistance Industrial Field
DIN EN 60204-1 Electrical equipment of machines; general requirements
prEN 31202 Acoustics, noise radiation by machines
Complete technical documentation is available.
the original version.
the language of the country in which it is in use.
______________________ ______________________ _______________________
Place, Date Signature Details of person signing
Warning!
Caution!
Danger!

Manual Peddinghaus

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Manual Peddinghaus

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Operating Instructions for the Peddimat tandem Saw/Drill Line

Peddimat BDL 1000/9

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slipping and stumbling

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