CONTENTS:-

SR. NO. 1

DESCRIPTION

DESIGN DATA

CALCULATIONS FOR MINIMUM SHELL THICKNESS

3 3.1 4

BOTTOM PLATE DESIGN ANNULAR PLAT DESIGN

INTERMEDIATE WIND GIRDER

VERIFICATION OF UNSTIFFENED SHELL AGAINST EXTERNAL PRESSURE

DESIGN OF ROOF PLATE

6.1

COMPRESSION AREA VERIFICATION AGAINST EXTERNAL PRESSURE

6.2

COMPRESSION AREA VERIFICATION AGAINST INTERNAL PRESSURE

7 7.1 8 8.1 8.2 8.3 9

STABILITY OF TANK AGAINST WIND LOADS RESISTANCE TO SLIDING

STABILITY OF TANK AGAINST SEISMIC LOADS MECHANICALLY ANCHORED TANKS SHELL COMPRESSION IN MECHANICALLY ANCHORED TANKS ALLOWABLE LONGITUDINAL MEMBRANE COMPRESSION STRESS IN TANK SHELL ANCHOR CHAIR CALCULATION

10

FOUNDATION LOADING DATA

11

EVALUATION OF EXTERNAL LOADS ON TANK SHELL OPENINGS

1) DESIGN DATA

Design Code Client's Specs. Item No. Description Material Density of Contents Specific gravity of contents Material's Yield Strength Design Temperature Operating Temperature Design Internal Pressure Design External Presure High Liquid Level Design Liquid Level Allowable Design Stress Allowable Hydrostatic Stress Corrosion Allowance Bottom Shell Roof Inside Dia. of Tank Nominal Tank Dia.= Di + Shell Thk. = Height of Shell Weight of Top Compression Ring Weight of accessories on shell(Stair, Ins., Clips & Nozzles etc.) Weight of roof attachments(Platform, Ins., Handrail & Nozzles etc.) Design Wind Velocity Modulus of Elasticity @ Design temp. Yield Strength of Steel Structure (Ladder, platform, etc.) Live Load on roof ( At Design Temp.) ( At Design Temp.)

: : : : : Dc G Fym T T Pi Pe Hl HL1 Sd St

API 650, 11th Edition, 2007, Addendum 3,Appendices E,F,M,P,V RT9S-2500-01 V-8080 OFFGRADE POLYOL A-516 Gr.70 = = = = = = = = = = = 1010 1.010 221.00 200 60 17.20 0.43 15.00 16.773 147.30 195.00 MPa
o o

kg./m3

C C = 69.12 in. of water

kPa kPa m m MPa MPa

( Inc. Static Head Due To Int. Pressure)

= = = Di D H Wc W sa W ra V E Fy Lr = = = = = = = = = =

3.20 3.20 3.20 11.470 11.480 15.00 2.00 55.00 40.00 155 191000 250.00 1.20

mm mm mm m m m kN kN kN kph MPa MPa kPa (Assumed) (Assumed)

2) CALCULATIONS FOR MIN. SHELL THICKNESS

The minimum thickness of shell plate as per Clause 5.6.3.2, shall be the greater of the values computed by using following formula. Design Shell Thickness td = 4.9D (HL - 0.3)G + CA Sd

Hydrostatic Test Thickness

tt =

4.9D (HL - 0.3) St

td = Design shell thickness, mm tt = Hydrostatic test shell thickness, mm G = Specific Gravity of fluid to be stored D = Nominal dia. of tank HL1 = Design liquid level CA = Corrosion allowance. Sd = Allowable stress for design condition St = Allowable stress for hydrostatic condition 1 st Shell Course Width of 1st course Design height for 1st shell course Required Shell Thickness (Design Shell Thk.) Required Shell Thickness (Hydrostatic Test Thk.) Shell thickness provided t1 = 2 nd Shell Course Width of 2nd course Design height for 2nd shell course Required Shell Thickness (Design Shell Thk.) Required Shell Thickness (Hydrostatic Test Thk.) Shell thickness provided t2 = 3 rd Shell Course Width of 3rd course Design height for 3rd shell course Required Shell Thickness (Design Shell Thk.) Required Shell Thickness (Hydrostatic Test Thk.) Shell thickness provided t3 = 4 th Shell Course Width of 4th course Design height for 4th shell course Required Shell Thickness (Design Shell Thk.) Required Shell Thickness (Hydrostatic Test Thk.) Shell thickness provided t4 = 5 th Shell Course Width of 5th course Design height for 5th shell course Required Shell Thickness (Design Shell Thk.) Required Shell Thickness (Hydrostatic Test Thk.) W5 HL5 td tt = = = = 2.450 6.473 5.581 1.781 m m mm mm W4 HL4 td tt = = = = 2.450 8.923 6.526 2.488 7.000 m m mm mm W3 HL3 td tt = = = = 2.450 11.373 7.471 3.194 8.000 m m mm mm mm W2 HL2 td tt = = = = 2.450 13.823 8.416 3.901 9.000 m m mm mm mm W1 HL1 td tt = = = = 2.950 16.773 9.554 4.752 10.000 m m mm mm mm = = = = = = 1.010 11.480 m 16.773 m 3.20 mm 147.30 MPa 195.00 MPa

Shell thickness provided t5 = 6 th Shell Course Width of 6th course Design height for 6th shell course Required Shell Thickness (Design Shell Thk.) Required Shell Thickness (Hydrostatic Test Thk.) Shell thickness provided t6 = W6 HL6 td tt = = = =

6.000

mm

2.250 4.023 4.636 1.074 6.000

m m mm mm mm

Shell Table - 1 Shell Course # Shell Width (m) Uncorroded Shell Thk. (mm) Corrroded Shell Thk.(mm) Uncorroded Shell Weight (KN) Corroded Shell Weight (KN) 1 2.95 10.00 6.80 83.50 56.78 2 2.45 9.00 5.80 62.41 40.22 3 2.45 8.00 4.80 55.48 33.29 4 2.45 7.00 3.80 48.54 26.35 5 2.45 6.00 2.80 41.61 19.42 6 2.25 6.00 2.80 38.21 17.83 329.7 193.9 KN KN

Total Shell Weight (KN) (Uncorroded) Total Shell Weight (KN) (Corroded)

= =

3) BOTTOM PLATE DESIGN

As per API 650,Clause 5.4.1

All bottom plates shall have minimum nominal thickness of 6 mm, exclusive of any corrosion allowance. Required Bottom Plate Thickness tb = tb tb Used bottom plate thickness Weight of BottomPlate (Uncorroded) Weight of Bottom Plate (Corroded) = = = 6 + CA 9.2 10.00 mm mm mm

= =

8440.08 kg 5739.26 kg

= =

82.80 56.30

KN KN

Low Liquid Level Weight of Liquid Due to Min. Liquid Level

= =

2.5 2559

m KN KN

(assumed)

Total Design External Pressure Froce on the bottom Plate

45.37

As the sum of force due to total design external pressure is less than the sum of the weights of the bottom plate and min. liquid level in the tank, membrane stresses need not be evaluated (As per V.9.1 of API 650).

3.1) ANNULAR PLATE DESIGN (API 650 Sec. 5.5) As per the Sec.5.5.1, the maximum of the product stress S d and St for the bottom shell course will be Hydrostatic test stress for bottom shell course St = = Product stress for bottom shell course Sd = (4.9D(H1-0.3)/Tist shell course) 92.58 M Pa <171 M Pa, OK (4.9D(H1-0.3)G/Tist shell course)+ C.A

= 96.79 M Pa <160 M Pa, OK As the maximum product stress and test Stress are less than 160 Mpa & 171 Mpa respectively So Annular plate is not required But as per data sheet annular plate of size 600 x 12 is required and is being provided Thickness of annular bottom plate Width of annular bottom plate provided Weight of Annular Bottom Plate Weight of Annular bottom Plate (corroded) Total Weight of Bottom Plate Total Weight of Bottom Plate (corroded) tb W prov = = = = = = 6 + CA 750.0 mm 23.60 KN 17.31 KN 106.40 KN 73.61 KN mm 9.20 mm

4) INTERMEDIATE WIND GIRDER

(API 650 Sec. 5.9.7)

The maximum height of the unstiffened shell shall be calculated as follows: H1 = 9.47 t (t / D)3/2 * (190/V)2 Nominal thickness of top shell course (mm) Nominal tank diameter (m) Design wind speed Maximum height of the unstiffened shell t D V H1 = = = = 2.80 11.48 155 4.80 0.96 mm m Km/hr m

The reduction/modification factor calculated (As per M.6) Maximum height of the unstiffened shell

RF H1

= =

4.61

Height of Transformed Shell Transposed width of each shell course Where, W = Actual width of each shell course (mm) tuniform = Nominal thickness of top shell course

(API 650 Sec. 5.9.7.2) W tr = W x (tuniform/tactual)5/2

6.00

mm

tactual = Nominal thickness of shell course for which transposed width is being calculated (mm) 1 st Shell Course Thickness of 1st course W tr1 = W 1 x (ttop/t1)5/2 2 nd Shell Course Thickness of 2nd course W tr2 = W 2 x (ttop/t2)5/2 3 rd Shell Course Thickness of 3rd course W tr3 = W 3 x (ttop/t3)5/2 4 th Shell Course Thickness of 4th course W tr4 = W 4 x (ttop/t4)5/2 5 th Shell Course Thickness of 5th course W tr5 = W 5 x (ttop/t5)5/2 6 th Shell Course Thickness of 6th course W tr6 = W 6 x (ttop/t6)5/2 t6 W tr6 = = 6.00 2250.0 mm mm t5 W tr5 = = 6.00 2450.0 mm mm t4 W tr4 = = 7.00 1666.5 mm mm t2 W tr2 = = 9.00 889.1 mm mm t1 W tr1 = = 10.00 822.6 mm mm

. t3 W tr3 = = 8.00 1193.5 mm mm

Transformed Height of tank Shell

HTS =

Htr

= =

9272 9.27

mm m

[As Htr > H1, Intermediate Wind Girders are required]

The required minimum section modulus of an intermediate wind girder shall be calcualted as follows Zreq = D2 H1 17 Where Z H1 = = Required minimum section modulus of intermediate wind girder ( cm 3 ) Vertical distance between the intermediate wind girder and the top angle of the shell D Zreq = = Nominal Tank diameter 23.77 cm
3

x ( V / 190 )2

As per API 650 Sec. 5.9.7.6

4.61

11.480

From table 5-20 we provided angle of 65 x 65 x 6 as per fig 5.24 detail b Zprovided =
3 28.16 cm

As Z provided > Z required Intermediate Wind Girder is OK

As per API 5.9.7.4 , 0.5Htr > H1 Second Internmediate Wind Girder is required

So,provide two intermediate wind girders with equal spacing on transformed shell height

Intermediate stiffener spacing on 6mm shell course is

3.09

Locate 1st Stiffener on 6mm course at 3.09m from top Available 6mm plate Length of 7mm plate required. Location of 2nd stiffener from top is 2.45+2.25+2.17 (2.45+2.25)-3.09 (3.09-1.61)x(7/6)^(2.5) 1.61 m 2.17 m 6.87 m 2nd stiffener location

Checking remining unstiffened height equals to transformed shell stiffener spacing Difference between actual and transformed shell height 15-9.27 5.73 m

Length of 7mm shell below stiffener

2.45-2.17

0.28 m

Transformed length of remaining 7mm course Transformed length of remaining 8mm course Transformed length of remaining 9mm course Transformed length of remaining 10mm course

(0.28)x(6/7)^2.5 2.45x(6/8)^2.5 2.45x(6/9)^2.5 2.95x(10/6)^2.5 Total

0.19 m 1.19 0.88 0.82 3.09 m OK

5) Verification of Unstiffened Shell Against External Pressure Stability Factor Condition-1 Condition-2 = 3 = = = 1.0 (Pe + 0.7)/0.95 1.19 when Pe < 0.25 KPA when Pe > 0.25 0.7 KPA

(As Per Appendix V of API 650)

For unstiffened shells elastic buckiling will occur if following criterion is satisfied as per V.8.1.1 (D/ts min) ^ 0.75 [ ( Hts /D) x ( Fy / E )^0.5 ] 0.00675

( V.8.1.1)

D ts min Hts Fy E

= = = = =

Nominal Diameter of Tank, m. Nominal thickness of thinnest shell course, mm . Transformed Height of the tank, m. Yeild Strength @ Design Temp., MPa. Modulus of elasticity, MPa.

Therefore, 0.0792 > 0.00675

[Elastic buckling criteria is satified]

Condition-1 The design external pressure for an unstiffened tanks shell shall not exceed: (V.8.1.2)

Total design external pressure, Ps

Ps

E 15203 ( Hts / D ) ( D/ts min) 2.5

For Condition-1 Ps For Condition-2 Ps Where = 3 2.095 = 1.19 0.384 KPa

Ps

Total Design External Pressure for design of shell, KPa Greater of 1) Specified design external pressure excluding wind pressure 2) W + 0.4 Pe 1.48 ( V / 190 )2 0.98496 0.430 1.15696 kPa kPa kPa

W W C1 C2 = W + 0.4Pe [Greater of C1 and C2] = = =

Ps

1.157

KPa

(Allowable External Pressure)

[As Ps exceeds the allowable external pressure, hence, shell must be stiffened.] Condition-2 The specified external pressure for an unstiffened tanks shell shall not exceed: Pe = = Specified external pressure 0.43 KPa

As safe height is greater than transformed height so stiffeners are not as per V8.2.1.2

Pe

E 15203 ( Hts / D ) ( D/ts min) 2.5 2.095

[The induced external pressure is within the allowable limits]

Minimum shell thickness required for a specified design external pressure is tmin > 47.07 x ( Hts x Ps)0.4 x D0.6 ( E )0.4 tmin = 4.351 mm

(V.8.1.3)

[The minimum shell thickness provided is sufficient]

Maximum spacing of the intermediate stifferners Hsafe = ( tsmin )2.5 x ( E ) 15203 x D1.5 x ( Ps) tsmin E D Ps Hsafe (V.8.2.1.2)

= = = = =

3 191000 11.480 1.157 10.99

mm MPa m kPa m

[Safe height is greater than the transformed height, so, stiffeners are not required] 6) Design Of Roof Plate ( Self Supported Dome Roof as per API 5.10.6) The radius of the roof as per API 5.10.6.1 = 0.95*D = 10.906 m

Minimum Thickness of the roof as per API 5.10.6.1 t = rr 2.4 T/2.2 + CA>5 mm

As Per 5.10.6.1

Height of the umbrella roof h = rr - (1/2*(4rr2-c2)^0.5 h= a= Arc Length = L 1.63 63.46 m degree

= 0.01745 * rr * a L= 12.08 111.67 90-A 90-a/2 31.73 58.27 Degrees degrees m m2

2 1E+08 mm

Area Ar = = A= =

As per Appendix "R", greater of the following Two combinations: Combination i, Combination ii, T1 = DL + (Lr or S) + 0.4 Pe T2 = DL + Pe + 0.4 (Lr or S)

Roof Plate weight Roof Plate + Roof Structure (if Applicable) DL DL Roof Live Load External Pressure Snow Load Lr Pe S T1 T2 Used t(required) t(required) + C.A. T

= = = = = = = = = = = =

86.0 126.0 1.128 1.20 0.430 0.000 2.500 2.038 2.50 4.84 8.04 8.38

KN KN kPa kPa kPa kPa kPa kPa kPa mm mm mm Greater of T1 and T2 5 mm By adding weight of roof Accessories

And as per Appendix "V", min. required roof plate thickness is, t umbrella = = t(required) + C.A. = = Provided thickness Corroded thickness = = 141*R*(Pr/E)^0.5 5.56 8.76 9.13 10.00 6.80 mm mm mm mm mm (After Modifying with factor 1.04 (as per M.5) As per V.7.3.1

Weight of Roof Weight of Roof (corroded) Weight of Roof+ STR (corroded)

= =

126.00 58.48 98.48

KN KN KN

6.1)

Compression Area Verification Against external Pressure

(As per Appendix V of API 650)

As per Appendix "R", greater of the following Two combinations: T1 = DL + (Lr or S) + 0.4 Pe T2 = DL + Pe + 0.4 (Lr or S) *DL Lr Pe S T1 T2 Pr

Greater of

Dead Load Roof Live Load External Pressure Snow Load Combination # 1 Combination # 2

= = = = = =

1.128 1.2 0.430 0.000 2.500 2.038

KPa KPa KPa KPa KPa KPa Max [ T1 , T2 ]

2.500

KPa

*Based on

10

mm thick roof plate + attachments + stiffeners

Required participating area in the dome roof to shell joint region for external pressure is:

V.7.3.2

Ar Ar

= =

300 * Pr * R *D / f 638 mm2

Length of Umbrella Roof participating in Compression Region (based on provided thickened plate) 19.0 ( R t Dome)0.5 186 200 mm mm Based on 12.00 mm

V.7.3.3

Xumbrella Xumbrella Xumbrella provided

= = =

Thk. Compresion

Length of Shell participating in Compresion Area Xshell Xshell Xshell provided = = = 13.4 x ( D x ts1 ) 134.68 mm 135 mm
0.5

V.7.3.4

Based on

12

mm

Thk. Compression Plate

= = =

Compression plate area of roof and shell (Xroof x troof 2826

plate)

+ (Xshell x tshell

plate)

mm2

[Provided compression area is adequate]

6.2)

Compression Area Verification againt Internal Pressure

(As per 5.10.5.2)

Required Minimum Participating Compression Area

As per 5.10.5.1 of API 650

Amin.

pD2 8 Fa tan 451.97 21364 in psi

(in US customary units)

D Allowable Stress in PSI = Fa

= =

Max. of 1). DL (including rafter weight) + Pe + 0.4LL 2). DL (including rafter weight) + 0.4Pe + LL lb/ft2 = 484 mm2

p Amin.

= =

2.500 0.75

Kpa

= in2

0.3626

Ar wh R2 wh wh W h Provided wc ` Rc wc Le

505

mm2

1.04

(as per M.5)

= =

0.3 X (R2 X th)0.5 Rc Sin 93 mm 0.9 X (Rc X th)0.5 202 200 0.6 X (Rc X tc)0.5 Inside Radius of Tank Shell = 5735 mm = 10905 mm

= = = = = =

Based on

12

mm

Thk. Compression Plate

= = =

135

mm

Based on

12

mm

Thk. Compression Plate

250/ (Fy )0.5 x th 147.99 Aca = 1292 mm2

Provided Length of Le = 90 Compression Area Contributed by Top Curb Angle (wh x th) + wc x tc + Le x th A = = 3738 mm2

[Provided compression area is adequate]

6)

TANK VERIFICATION AS PER APPENDIX F Corroded weight of shell Corroded weight of roof Corroded weight of Compression Ring & Plate Corroded weight of attachments Total weight of shell, roof & attachments = = = = = 194 kN 86 kN 11 kN 95 kN 385 kN

Net Uplift = Internal Pressure - (Corroded Weight of Roof, Shell, Curb Angle & Attachments) = = 1780.34 1394.88 KN 385

[Anchorage must be provided against internal pressure and F.7 is applicable]

Amin. 0.00127 DLR / D2

= = =

Minimum Participating Area As Per F.5.1 and Fig.F-2 200 D2 x (Pi-0.00127 DLR/D2) / Fy(tan ) 1.21

Amin. But, Amin.

3084

mm2

= =

Max.(Amin as per 5.10.5.2 & Amin as per F.5.1) 3084 mm2 (As Per API 650 Appendix F.5.2)

As Aprovd. > Amin req, Therefore Provided area is Statisfactory

7) Stability of Tank Against Wind Load

ASCE 7 (Reference Doc # RT2D-1090-00 Rev.3)

Wind velocity Roof Height Above Shell Height of tank including roof height Shell Height Effective wind gust factor Force co- efficient Wind directionally factor Velocity Pressure Exposure Co-Eff. Topo Graphic Factor Importance Factor Design Wind Pressure

V HR HT H G Cf Kd Kz Kzt I qz

= = = = = = = = = = =

155 1.63 16.63 15.000 0.85 0.8 0.95 1.09 1 1.15

Km/hr m m m

43.1

m/s

0.613 x Kz x Kzt x V2 x I /1000

2 1.353 KN/m

Tank Anchorage Requirements Against Wind Unanchored tanks shall satisfy both of the following criterias: 0.6Mw + MPi < MDL / 1.5 + MDLR Mw + 0.4MPi < ( MDL + MF ) / 2 + MDLR Mw Horz + Mw Vert. PWS X D X H2/2 1747.7 KN-m F vert x D/2 P vertical X Horzontal projected area of roof = 103.508 m2

As per 5.11.2 of API 650

Case 1: Case 2:

Mw Mw Horz. Mw Vert. where Fv

= = = = =

Horz.projected area of roof

Fv Mw Vert. MPi MDL

= = = =

99.2 KN 569 KN-m Pi x A X D/2 (Wt of shell + roof ) x D/2

Mw MPi MDL MF MDLR Case 1: Case 2:

= = = = = 11609 6405

2317.1 KN-m 10219 KN-m 2616 KN-m 0 723 < < 2467 2031

1708470

ft-lbs

For empty condition (when tank contains no fluid)

[Unsatisfactory] [Unsatisfactory]

[Anchorage against wind pressure is required]

7.1) Resistance To Sliding

API 650 5.11.4 0.86 kN/m2

The wind load presure on projected area of cylinderical surfaces =

18.0 psf (API 650, Chapter 5, Clause 5.2.1 (f))

This presure is for wind velocity of 120 mph (190 Km/hr), for all other wind velocities the presure shall be adjusted in proportion of ratio (V/190)2 O.D. of Tank = Design Wind Velocity Vf Wind Presure on vertical plane surfaces Wind Presure on vertical conical surfaces Projected area of roof Projected area of shell Wind Pressure on Roof Wind Pressure on Shell Fwind Ffriction PWR PWS PWS = = = = = D0 V (V/190)2 = = = = = = = = = = = 11.490 m 155 km/hr 0.666 0.86 kN/m2 1.44 kN/m2 9.36 m2 172.35 m2 1.44 (V/190)2 0.958 KPA 0.86 (V/190)2 0.572 KPA (Vf = Velocity Factor) (API 650, Chapter 5, Clause 5.2.1 (f)) (API 650, Chapter 5, Clause 5.2.1 (f))

(Wind Pressure on Roof x Projected Area of Roof + Wind Pressure on Shell x Projected Area of Shell) 170.53 kN Maximum of 40% of Weight of Tank 154.18 kN

[Anchorage against sliding is required]

8)

Stability Calculations Against Seismic Load (As per API 650 Addendum-3 & Client Spec: RT9S-1000-20, Rev.4)

D H D/H H/D Site Class Corroded thickness of bottom plate Corroded thickness of 1st shell course tb ts

= = = = = = =

11.480 15.000 0.77 1.31 D 8.80 6.80

m m

Nom dia of Tank High Liquid Level

mm mm

Over turning ring wall moment Mrw As per API 650 E.4.6.1-1 Ai Acceleration-based site coefficient Scaling Factor Fa Q = = = 2.5 Q Fa S0 ( I / Rwi ) 1.6 1 As per Equation E-4.6.1-1 From Table E-1 As per API 650 E.4.6.1 = sqrt[Ai(WiXi+WsXs+WrXr)]2 + [Ac(WcXc)]2 As per API 650 E.6.1.5

Fv So Ss S1 Sp

= = = = = =

2.4 0.4 X Ss 0.034 0.085 0.031 0.075

From Table E-2 As per E.4.3-1 Given Given Given

Rwi I Ai Tc Ks

= = = = = =

4 1.25 0.043 1.8 Ks ( D ) 0.5 0.578/( Tanh ( 3.68H / D))0.5 0.578 3.525 4

From Table E-4 Given As per Equation E-4.6.1-1 E-4.5.2-a E-4.5.2-c

Tc TL TL When D/H < 1.333 Effective impulse weight of the liquid Wi Wp

= =

>

Tc

= = = =

( 1.0- 0.218 D/H ) Wp

As per Equation E-6.1.1-1

Weight of content based on design specific gravity of the product 15356.72 15356716 12795 12794561 KN N KN N

Wi

= =

When D/H < 1.33

As per E-6.1.2-1 Xi

Height from the bottom of the shell to the center of action of the lateral Siesmic force related to impulsive liquid force

Xi

= =

( 0.5 - 0.094 D/H)H 6.421 m

As per Equation E-6.1.2-1

Ws

= =

Total Weight of Shell and appurtenances (Uncorroded) 386 KN

Xs

= =

Height from the bottom of the tank shell to center of gravity 7.5 m

Wr

= =

Total Weight of fixed tank roof including framing (Uncorroded) 127 KN

Xr

= =

Height from the bottom of the shell to the roof and roof appurtenances center of gravty 15.54 m

Since TC < TL So Ac = K x SD1 (1 /Tc) x ( I / Rwc ) Ai E.4.6.1-5

Where K Rwc = = 1.5 2 By Definition

Ac

0.048

Ai

As Ac>Ai Condition not satisfied

Wc

= = = =

Effective Convective (sloshing)portion of the liquid Weight 0.23 x (D/H) Tanh (3.67 H/D) x Wp 2703 2702822 KN N E-6.1.1-3

Xc

Height from the bottom of the tank shell to the center of action of lateral siemic force related to convective liquid force [1-{Cosh((3.67 x H/D)-1)/((3.67 x H/D) Sinh(3.67 x H/D)}] x H 11.92 4007 4007147 m KN-m N-m = 2955511 ft-lbs
E-6.1.2.1-3

= = Therefore Ring Wall Moment Mrw = =

Resisting force to be adequate for tank stability J<1.54

Anchorage Ratio Where

J Av Ts SD1 SD1 SDs SDs Av wa

= = = = = = =

Mrw D2(wt(1-0.4Av)+wa-0.4wint) 0.14 x SDS FvS1/FaSs 0.547 2.5 x Q x Fa x So x Ts 0.180 2.5 x Q x Fa x So 0.14

As per API 650 E.6.2.1.1-1 As per API 650 E.6.1.3

E-4.6.1-1

= =

0.019 99 x ta x (Fy x H x Ge)^0.5 201.1 x H x D x Ge E.6.2.1.1

Where Ge = = = ta = Effective specific gravity including vertical seismic effects G x (1-0.4 x Av) 1.00 By Definition

Corroded thickness of the bott. plate under the shell extending at the distance L from the inside of the shell

ta wa wa wa wt wrs

= = =

8.80 50218 34709.3 34.71 [(Ws/D)+wrs)]

mm N/m N/m KN/m E.6.2.1.1 34709.3 N/m

= = =

Roof load acting on the tank shell (Uncorroded) 4.630 4630 15 15326 1.007 KN/m N/m KN/m N/m > 1.54

wt Therefore Anchorage Ratio J

= = =

Condition staisfied Tank is self anchored Base Shear due to Seismic V Vi = = = Vc = = V 8.1) Mechanicaly Anchored Tanks = (Vi2 + Vc2 )0.5 Ai ( Ws + Wr + Wf + Wi ) 570.08 Ac Wc 129.378 584.58 KN KN As per API 650 E.6.2.1.2 {(1.273 Mrw /D2)-wt(1-0.4 x Av)} + 40% of uplift on shell circumfrence 19.75 43242 49.32 wABx ( x D/Na) 77978 17530 N lbs As per API 650 E.6.2.2.2 {wt(1+ 0.4 x Av) + (1.273 Mrw /D2)} x (1/1000ts) = 78 KN KN/m N = 43 KN KN E.6.1-3 E.6.1-1 E.6.1-2

wAB 40% of uplift on shell circumfrence wAB wint Design Load/Anchor in the seismic Condition PAB

= = = = = = =

8.2)

Shell Compression In Mechanicaly Anchored Tanks c

7.96

Mpa

8.3)

Allowable Longitudinal Membrane Compression Stress in Tank Shell G x H x D2 t2 = When GHD2 / t2 is less than 44, then Fc = Where GXH 0.5 X Fty = = 15.15 110.5 20 {(83x ts)/(2.5 x D)} + 7.5 x sqrt(G x H) <

As per API 650 E.6.2.2.3

Calculating value of

0.5 x Fty

Therefore, Fc = 49 Mpa

As c < Fc Condition staisfied

10)

Anchorage For Uplift Laod Cases, Per API 650 Table 5-21a Design Pressure Test Pressure P Pt = = = = 17.20 69.12 21.500 86.37 kPa in. of water kPa inches of water (1.25 times of Design Pressure)

Dead Load of shell minus any C.A. and any Dead Load other than roof (5.12.2 Table 5-21)

W1

= = =

Weight of shell (Corroded) 204464.26 N 45965.4 lbs

Dead Load of shell minus any C.A. and any Dead Load including roof plate acting on the shell minus any C.A.

W2

= = =

Weight of shell (Corroded) + Weight of Roof (corroded) 302941.7 N 68103.98 lbs

Dead Load of the shell using as built thicknesses and any dead load other than roof plate acting on the shell using as built thickness

W3

= = =

Weight of Shell 340324.4 N 76507.9 lbs

Yield stress for Anchor Bolts A 193 Gr.B7 Fy Th Th corroded D Anchorage PWS X D X H2/2 1.353 KPA = = = 28.26 1289017 lb/Sft Lb-Ft 1748 KN-m 0.958 KPA = = = = 105000 psi 10 6.80 mm mm = = = (From Table I Of B55-E01) 0.394 0.268 37.65 in. in. ft

11.480 m

MWH PWS MWH PWR

= = = =

3.85 inch of water column

Table 5 - 21b UPLIFT LOAD CASES Design Pressure Test Pressure Wind Load Seismic Load Design Pressure +Seismic Design Pressure + Wind ((P - 8th) x D2 x 4.08) - W 1 ((Pt - 8th) x D2 x 4.08) - W 1 (PWR x D2 X 4.08 + (4 X MWH / D) - W 2 (4x Mrw/D) -W2(1-0.4 Av) ((0.4P-8th) x D x 4.08)+(4Mrw/D)-W1(1-0.4Av) ((0.4P+PWR-8th) x D x 4.08) + (4MWH/D)-W1 NET UPLIFT FORMULA, U (lbf) 341497.59 441300.09 91100.82 246376.52 415897.95 260790.85 *Fall For Anchor Bolts (PSI) 20000 20000 20000 20000 20000 20000

UPLIFT LOAD CASES

tb = U / N lbs in.2 0.854 1.103 0.228 0.616 1.040 0.652

Ar = tb/Fall mm2 550.80 711.77 146.94 397.38 670.80 420.63

Design Pressure Test Pressure Wind Load Seismic Load Design Pressure + Seismic Design Pressure + Wind

17075 22065 4555 12319 20795 13040

Diameter of anchor circle No. of Anchor Bolts Design tension load per anchor based on wind loading Design tension load per anchor based on Seismic loading tB PAB = =

d N 65 78

= = KN KN = =

11.690 20

m = = 14604 lbs 17530 lbs

64963 N 77978 N

Design tension load per anchor Provided Bolt Area

tB Areq. M48 Bolt Aprov. = = =

22065 712 1343 981

lbs mm2 mm2 mm2 C.A = 6 mm (Corroded Area)

[Area of the anchor bolt provided is sufficient]

9)

Anchor Chair Calculations As Per AISI E-l, Volume ll, Part Vll
C
P e a

Jmin

Top Plate Thickness Calculations: C = [P(0.375g-0.22d)/Sf]0.5

f

Top Plate Thickness

Where,

C S f

= = =

Top Plate Thickness Stress At Point Distance From Outside Of Top Plate To Edge Of Hole = = 25 3.85 ksi in. (AISI E-1)

g d

= =

Distance B/W Gussett Pl. Anchor Bolt Diameter (corroded)

= =

4.72 1.39

in. in.

Design Load or Max. Allowable P = Anchor Bolt Load or 1.5 Times Actual Bolt Load,whichever is lesser = 33.10 kips

. .

So, Top Plate Thickness Actual Used Top Plate Thickness C C = = 0.710 in. 20 mm = = 18.02 0.787 mm in.

Top Plate Thickness is Adequate

Anchor Chair Height Calculations: Sind. Where; Z = Reduction Factor = 1/[{.177am(m/t)2/(Rt)0.5}+1] = (Pe/t2)[{1.32*Z/(1.43*a*h2/Rt)+(4ah2)0.333}+{0.031/(Rt)0.5}]

Top Plate Width

11.81

in.

Anchor Chair Height

13.78

in.

Nominal Shell Radius

225.98

in.

Shell Thickness

0.39

in.

Bottom Plate Thickness

0.472

in.

e Sall. So, Z Now, Sind.

= =

Anchor Bolt Eccentricity Allowable Stress

= =

3.94 21.36

in. ksi

= =

0.8690 19.7672 ksi

Anchor Chair Height Is Adequate Gussett Plate Thickness Calculations: Gussett Plate Thickness Jmin = = = Gussett Plate Thickness Provided = 0.04 ( h - C ) or 1/2" 0.520 13.2 14 in. mm mm

Gussett Plate Thickness Is Adequate

10) Foundation Loading Data

The self weight of roof and live load will be transferred to tank shell

Live load transferred to foundation Live Load on roof Area of Roof Total Live Load Circumference of Tank Live Load transferred to Foundation Lr Ar W L = Lr x Ar C=xD LL = W L / C = = = = = 1.20 103.69 124.43 36.10 3.45 kN/m2 m2 kN m kN/m

Dead load transferred to foundation Self Weight of Roof Self Weight of Bottom Plate Self Weight of Shell Self Weight of Attachmnets Total Dead Load acting on shell Dead Load Transferred to Foundation Wr Wb Ws Wa Wr + Ws + Wa W d = DL = = = = = = 126.00 106.40 340.32 95.00 561.32 15.55 kN kN kN kN kN kN/m

Operating & Hydrostatic Test Loads Self Weight of Tank Self Weight of Tank Corroded) Weight of Fluid in Tank at Operating Conditions Weight of Water in Tank at Hydrotest Conditions Uniform Load Operating Condition = (Self wt.+ Fluid)/Area Uniform Load Hydrotest Condition = (Self wt.+ Water)/Area Wf = Ww = Wo = Wh = Wr + Ws + Wa + W b = 667.72 KN 471.55 KN 15356.72 KN 15231.19 KN
2 155.08 KN/m 2 153.60 KN/m

= = = =

68065 48069 1565414 1552619

kgs kgs kgs kgs

Wind & Seismic Load Transferred to Foundation

Base Shear due to wind load Reaction due to wind load Moment due to wind load Base Shear due to seismic load Reaction due to seismic load Moment due to seismic load

Fw Rw Mw Fs Rs Ms

= = = = = =

278.67 5.59 2317.06 584.58 9.66 4007.15

kN kN/m kN-m kN kN/m kN-m

Summary of Foundation Loading Data Dead load, shell, roof & ext. structure loads Live Load Uniform load, operating condition Uniform load, hydrotest load Base Shear due to seismic load Reaction due to seismic load Moment due to seismic load Base shear due to wind Reaction due to wind Moment due to wind load DL = LL = Wo = W h= Fs= Rs = Ms = Fw = Rw = Mw= 15.55 kN/m 3.45 kN/m
2 155.08 kN/m 2 153.60 kN/m

584.58 kN 9.66 kN/m 4007.15 kN-m 278.67 kN 5.59 kN/m 2317.06 kN-m

Note :

Consider 15-20 % variation in weight while designing the foundation

15.0

Interpolate again as the Temp has been changed Revise Temp. 95 Degree Celcius (As per Drawing No. 526-58P-0053, Sheet 1/1, Revision 1

68.44 69.12 * As per PIP VESTA 002 & S.3.5.2 of API 650

inches of content inches of content Use inch of water Interpolate again as the Temp has been changed Interpolate again as the Temp has been changed

Interpolate again as the Temp has been changed

Use HL1

1098.7 768.91906

Factor needs to be changed w.r.t. Temperature

####

#### = #### kg ####

#REF! = #REF! KN

(As per 5.10.5.1 & R.1)

wh R2 wh

=0.3 x (R2 x th) = Rc Sinq

0.5

#DIV/0! mm

#DIV/0! mm

Based on

12 mm

Based on 6 mm shell thickness

Assume the full weight/Discuss

Insert Roof & Compression Area Verification as per API 620

ASCE 76.5.8.1

qz P1

0.613 x Kz x Kzt x Kd x V2 x I /1000 KN/m2 qz x G x Cf x Af

Mw Mw horizontal Mw vertical P vertical on

Mw horizontal + Mw vertical = P1xH/2 = F vertical * (D/2) = 1.44 x ( V/190)2 =

Wind pressure as per cl. 5.2.1 k

Fv

= P vertical X Projected area of roof = 0 KN 0 KN-m (For open Top Tank) #REF! KN-m 0.00 m2

Horizontal Projected Area of roof Fv Mw vertical Mw horizontal = = =

U = Load N = Anchor Ar = Required Bolt Area 0.728

Ag An

4.909 in2 4 in2 D D2 AD A D2 Diff 64 mm 61 mm 3216.99 2922.47 294.524 mm2

97.79

119.888 35.306

299.974

350.012

5740

10

12

100.076

er Drawing No. 526-58P-0053, Sheet 1/1, Revision 1

Wind Load on Shell

H/2 for Uniform pressure on Shell

Wind Uplift Load D/2 Internal Pressure Load

H Wind Load on Shell H Moments about shell to bottom joint

Design Load (DL)

Design Load (DL)

Liquid Hold Down Weight (wL)

8)

Roof Thickness and Compression Area Verification As Per API 620 Nomenclature
P = = P1 = pressure, in lbf/in. gauge, resulting from the liquid head at the level under consideration in the tank,
2

total pressure, in lbf/in. gauge, acting at a given level of the tank under a particular condition of loading, = P 1 + P g,

Pg

gas pressure, in lbf/in. gauge, above the surface of the liquid. The maximum gas pressure (not exceeding 15 lbf/in. gauge) is the nominal pressure rating of the tank. P g is the positive except in computations used to investigate the ability of a tank to withstand a partial vacuum; in such computations; its value is negative,
2

T1

meridional unit force, in lbf/in. of latitudinal arc, in the wall of the tank at the level of the tank under consideration. T 1 is positive when in tension,

T2

latitudinal unit force, in lbf/in. of maridional arc, in the wall of the tank under consideration. T 2 is positive when in tension.(in cylinderical sidewalls the latitudinal unit forces are circumfrential unit forces.),

R1

radius of curvature of the tank wall, in in., in a meridional plane, at the level under consideration. R 1 is to be considered negative when it is on the side of the tank wall opposite from R 2 except as provided in 5.10.2.6

R2

length, in in., of the normal to the tank wall at the level under consideration, measured from the wall of the tank to the axis of the revolution. R 2 is always positive except as provided in 5.10.2.6

total weight, in lb, of that portion of the tank and its contents (either above the level under consideration, as in figure 5-4, panel b, or below it, as in figure 5-4 panel a) that is treated as a free-body in the computations for that level. Strictly speaking, the total weight would include the weight of all metal, gas, and liquid in the portion of the tank treated as described; however, the gas weight is negligible and the metal weight may be negligible compared with the liquid weight. W shall be given the same sign as P when it acts in the same direction as the pressure on the horizontal face of the free-body; it shall be given the opposite sign when it acts in the opposite direction,

At

cross-sectional area, in in.2, of the interior of the tank at the level under consideration,

thickness, in in., of the sidewalls, roof, or bottom of the tank, including corrosion allowance,

c E

= =

corrosion allowance, in in., efficiency, expressed as a decimal, of the weakest joint across which the stress under consideration acts.

wh

width in in., of roof or bottom plate considered to participate in resisting the circumfrential force acting on the compression-ring-region,

wc th

= =

corresponding width, in in., of shell to be participating sidewall plate, thickness, in in., of the roof or bottom plate at and near the juncture of the roof or bottom and sidewalls, including corrosion allowance,

tc

corresponding thickness, in in., of the cylindrical sidewalls at and near the juncture of the roof, bottom, and sidewalls,

R2

length in in., of the normal to the roof or bottom at the juncture between the roof or bottom and the sidewalls, measured from the roof or bottom to the tank's vertical axis of of revolution,

Rc

horizontal radius, in in., of the cylinderical sidewall at its juncture with the roof or bottom of the tank,

T1

meridional unit force (see 5.10) in the roof or bottom of the tank at its juncture with the sidewall, in lbf/in. of circumferential arc,

T2

corresponding latitudinal unit force (see 5.10) in the roof or bottom, in lbf/in. of meridian arc,

T 2s

circumferential unit force (see 5.10) in the cylindrical sidewall of the tank at its juncture with the roof or bottom, in lbf/in., measured along an element of the cylinder,

a Q

= =

angle between the direction of T 1 and a vertical line , total circumfrential force, in lb, acting on a vertical cross section through the compression-ring region,

Ac

net area, in in.2 of the vertical cross section of metal required in the compression-ring-region exclusive of of all corrosion allowances.

S ts

maximum allowable stress value for simple tension, in lbf/in.2, as given in Table 5-1

8.1)
Design Code Item Description Material

Design Data
API 620, 10th EDD. 2002, ADD. 01 V-8080 OFFGRADE POLYOL A-516 Gr.70 = = = = = = = = = = = 1010 Kg/m
3

Design Density of Contents Density of Water for Hydrotest Specific Gravity Of Contents Material Yield Strength Design Temperature Internal Pressure

63.05 lbs/ft 3 1000 Kg/m 3 62.43 lbs/ft 1.010 221 MPa 32053.34 psi O 200 C 17.20 kPa 2.49 psi 359.23 psf 0.43 kPa 0.06 psi 8.98 psf 15000 mm 49.21 ft 115.70 MPa 16781 psi 0.00 mm 0.00 in. 0.00 mm 0.00 in. 0.00 mm 0.00 in. 11470 mm 37.63 ft 451.57 in. 11480 mm 37.66 ft 451.97 in. 11490 mm 37.70 ft 452.36 in. 15000 mm 49.21 ft 2379 lbs 8992 lbs 155 km/hr 96.31 mph 36260 psi 30.00 degree

Extrenal Pressure

= = =

Liquid Level Allowable Tensile Stress at Design Temperature Corrosion Allowance Shell Bottom Roof Inside Dia of Tank D

= = = = = = = = = = = = = = = = = = =

Nominal Dia of Tank

Dn

Outside Dia of tank

D0

Height of Shell Weight of Compression Ring & Plate Weight of Accessories Wind Velocity Yield Strength of Steel Structure Roof Angle

= = = = = = = =

8.2)

Roof Design

As this type of roof design is not directly addresses by API-620 due to its unconventional nature. Due to this reason the elastic analysis of the roof needs to be performed to verify the induced stresses for the conformance of roof reliability and strength. The comparison provided in the analysis is based on Von Mises stresses which should be compared with material yield stress as specified in table 5-1 and table 5-3 of API 620 whereas the compression area calculations are provided based on art. 5.12.4 which have already been considered in our analysis. (See report above)

[ API 620,Chapter 5, Clause B 5.10.2 ] Roof Plate Thk. Joint Efficiency Rise in Height of Roof 1/2 Apex Angle Radius Of Cone t E h a L q = = = = = = = 0.00 mm 0.000 in. 0.70 10.86 ft 60.0 degree 21.73 ft 30.00 degree

Roof Area

A t'

= =

2 185096 in 2 1285 ft

Roof Weight Roof Weight Hz. Projected Area

W (Uncorroded) W (Corroded) At

= = = =

8992 lbs 8992 lbs

2 160438 in 2 1114 ft

8.3)

Compression Area Design

th

= =

6.00 mm 0.24 in. 6.00 mm 0.24 in. 451.97 in. 60.00 degree

tc

= =

Dn a For Conical Roof (5.10.2.5.b) c

= =

0 mm 0 in.

E R1 R2 = R3 / cosa R3 = Dn / 2

= = = =

0.7 Infinity in. 451.97 in. 225.98 in.

For Cylindrical Sidewall (5.10.2.5.c) c = 0 mm 0 in. R1 R 2 = R c = Dn / 2 = = Infinity in. 225.98 in.

Calculating the wh and wc based on the actual provided thickess of the roof and shell w h = 0.6 x { R2 x ( th - c ) } 0..5 = = wc = 0.6 x { Rc x ( tc - c ) } 0.5 = = Calculating the total circumferential force, Q and net area, Ac For cylindrical sidewalls of a vertical tank, 6.20 in. 157 mm 4.38 in. 111 mm Eqn. 25 of 5.12.4.2 Eqn. 24 of 5.12.4.2

Considering Internal Pressure P = Pi W At W / At T 1 = ( R3 / 2cosa ) [ P + { W / At } ] T 2 = P R 3 / cosa T2s = PRc Q = T 2w h + T 2sw c - T 1Rcsina [ P = Pi ] = = = = = = = = 2.49 psi 8992 lbf 160438 in.
2

-0.056 psi 551 lbf/in. 1128 lbf/in. 564 lbs/in. -98391 lbs Eqn. 11 of 5.10.2.5.c Eqn. 26 of 5.12.4.3

According to F.7.2, "For dome roofs and self-supporting cone roofs, the required area and the participating compression area shall be in accordance with 5.12.4 of API Standard 620, except the allowable compressive stress shall be increased to 140 Mpa (20,000 lbf/in.2) Hence, equation 27 becomes: Aci = Q / ( 20,000 x RF ) or Q / ( Sts E ) = = Considering External Pressure P = Pe W At W / At T 1 = ( R3 / 2cosa ) [ P + { W / At } ] T 2 = P R 3 / cosa T2s = PRc Q = T 2w h + T 2sw c - T 1Rcsina Ace = Q / ( 15,000 x RF ) or Q / ( Sts E ) = = = = = = = = = = Required Compression Area Ac req'd = Max ( Aci, Ace ) = =
2 4.56 in. 2 2944 mm 2 4.56 in. 2 2944 mm

-0.06 psi 36846 lbf 160438 in.

2

-0.230 psi -66 lbf/in. -28 lbf/in. -14.09 lbs/in. 12679 lbs
2 1.08 in. 2 696 mm

Eqn. 11 of 5.10.2.5.c Eqn. 26 of 5.12.4.3 Eqn. 27 of 5.12.4.3

[ P = - Pe ]

Provided Compression Area

Area of Participating Width of the Roof Plate Area of Participating Width of the Sidewall Plate Total Provided Area Required Additional Area

= = = =

1.46 in. 1.04 in. 2.50 in. 2.06 in.

[ wh x th ] [ wc x tc ] [ wh x th + wc x tc ] Ac req'd - [ wh x th + wc x tc ]

Since, this area cannot be provided by standard angles, a detail employing a bar, ring girder, or channel must be used. Considering detail 'f' as illustrated in Figure 5-6 of API 620, th = = tc = = Dn a = = 12.00 mm 0.47 in. 12.00 mm 0.47 in. 452 in. 60.00 degree

For Conical Roof (5.10.2.5.b) c = 0 mm 0 in. E R1 R2 = R3 / cosa R3 = Dn / 2 = = = = 0.7 Infinity in. 451.97 in. 225.98 in.

For Cylindrical Sidewall (5.10.2.5.c) c = 0 mm 0 in. R1 R 2 = R c = Dn / 2 = = Infinity in. 225.98 in.

Calculating the wh and wc based on the actual provided thickess of the roof and shell w h = 0.6 x { R2 x ( th - c ) } 0..5 = = Use w h = = wc = 0.6 x { Rc x ( tc - c ) } 0.5 = = 8.77 in. 223 mm 7.56 in. 192 mm 6.20 in. 157 mm Eqn. 25 of 5.12.4.2 Eqn. 24 of 5.12.4.2 16 x th =

192 mm

The area of participating width of the roof plate is determined as follows: Aroof = wh x th =
2 3.57 in.

The area of participating width of the sidewall plate is determined as follws: Ashell = wc x tc Aprov'd = Aroof + Ashell [Provided compression area is adequate] = =
2 2.93 in.

2 6.50 in.

Ladder/platform and pipe clips =600 KG = 6KN (given) Platform (assumed 1 meter peripheral) = 23KN Roof Nozzles =7KN Shell nozzles = 6KN Ladder =1.5 KN Shell Insulation (40 thk, ~537m2) = Roof Insulation (40thk, ~120m2) =
42KN 10 KN

5 KN on shell,1 KN on roof

assumed 200 kg/m3 assumed 200 kg/m3

Total shell load Total load on roof

5+6+1.5+42= 1+23+7+10=

54 KN 41 KN