CONIPUR HG

Standard Point Elastic Indoor Sports Surfacing System IHF and FIBA Approved

Fields of application Sports halls, school sports

System data
product consumption application In case of concrete moister higher than 4 % (e.g. early age concrete), CONIPOX 75 can be used as a primer. Please refer to the corresponding product data sheet or to our Technical Service. The mat type must be approved by CONICA. As an alternative, also an in-situ installed rubber granule mat can be used. Please refer to our Technical Service. The thickness of the elastic layer is limited to 10 mm (12 mm when CONIPUR 226 is used as a coating). remarks

for asphalt: Primer

no primer necessary

for concrete:

CONIPUR 73

0.20 kg/m

paint roller

Elastic Layer

CONIPUR 111

0.80 kg/m

notched squeegee

Prefabricated rubber granule mat CONIPUR 220 Intermediate layer Top layer CONIPUR 224
(CONIPUR 226, CONIPUR 227)

Sealing Pore Coating Coating lacquer Sealer

0.80 kg/m 0.5 kg/m

(0.5 kg/m, 0.55 kg/m)

straight edged trowel notched squeegee notched squeegee paint roller paint roller (paintbrush)
This step is necessary in order to avoid open pores in the elastic layer which could give rise to bubbles in the final coating layer.

CONIPUR 224
(CONIPUR 226, CONIPUR 227)

2.3 kg/m
(2.3 kg/m, 2.5 kg/m)

CONIPUR 67
(CONIPUR 67 N)

0.15 kg/m

Line Paint

CONIPUR 45

15 g/m

Total thickness of the system x + 2 mm x = thickness of elastic layer x 10 mm (for CONIPUR 224 and CONIPUR 227) x 12 mm (for CONIPUR 226)

CONIPUR HG, December 2006, page 1

Selected technical properties

Thickness in mm (elastic layer + coating) 4+2 6+2 7+2 7+3 9+2 10+3 12+3 (only CONIPUR 226) 4+2 6+2 7+2 7+3 9+2 10+3 12+3 (only CONIPUR 226) all thicknesses 4+2 6+2 7+2 7+3 9+2 10+3 12+3 (only CONIPUR 226) 4+2 6+2 7+2 7+3 9+2 10+3 12+3 (only CONIPUR 226) all thicknesses result 14 % 20 % 21 % 28.3 % 32 % 34.8 % 41 % 0.99 mm 1.01 mm 1.10 mm 0.99 mm 1.55 mm 1.17 mm 1.80 mm 1000 11 Nm 11 Nm 11 Nm 13 Nm 10 Nm 12 Nm 15 Nm 0.21 mm 0.30 mm 0.32 mm 0.17 mm 0.37 mm 0.24 mm 0.11 mm 98-99 % requirement remarks Data taken from DIN test reports. Coating for test samples was CONIPUR 224 and CONIPUR 226 (for 12 mm elastic layer). Elastic layer as specified in test report. For use of other elastic layers please consult our Technical Service. Data taken from DIN test reports. Coating for test samples was CONIPUR 224 and CONIPUR 226 (for 12 mm elastic layer). Elastic layer as specified in test report. For use of other elastic layers please consult our Technical Service. Data taken from DIN test reports. Data taken from DIN test reports. Coating for test samples was CONIPUR 224 and CONIPUR 226 (for 12 mm elastic layer). Elastic layer as specified in test report. For use of other elastic layers please consult our Technical Service. Data taken from DIN test reports. Coating for test samples was CONIPUR 224 and CONIPUR 226 (for 12 mm elastic layer). Elastic layer as specified in test report. For use of other elastic layers please consult our Technical Service. Data taken from DIN test reports.

Shock absorption

51 % (Category 1) 45 % (Category 2)

Standard deformation

3.5 mm (Category 1) 3.0 mm (Category 2)

Rolling load DIN V 18032-2

1000

Impact resistance at 10 C

8 Nm

Residual impression

0.5 mm

Ball rebound

90 %

Sliding properties

all thicknesses

0.40-0.51

0.40-0.60

Data taken from DIN test reports.

All technical figures given above are taken from test reports and refer to the main products. Depending on the substrate and application conditions or in case of using alternative products, results may vary.

CONIPUR HG, December 2006, page 2

Preparation Substrates to be coated have to be firm, dry and load bearing, free of loose and brittle particles and substances which impair adhesion such as oil, grease, rubber skid marks, paint or other contaminants. A concrete subbase must contain a moisture barrier (damp proof membrane D.P.M.). The moisture level must not exceed 4 % (check with CM equipment), which corresponds to maximum 75 % relative humidity according to ASTM F 2170. If using the calcium chloride test, the maximum allowable vapour emissions is 4.0 lbs. as per ASTM F 1869. The temperature of the substrate must be at least 3 C above the current dew point temperature.

In order to ensure a 100 % seal of the elastic layer apply approx. 0.5 kg/m CONIPUR 224 onto the sealed surface, using a notched trowel or straight edge trowel or squeegee. After overnight cure the remaining CONIPUR 224 is applied using a notched trowel or squeegee. Seal the surface with CONIPUR 67 by using lambskin or mohair rollers, rolling out well to eliminate roller marks. Alternatively, CONIPUR 67 can be sprayed onto the surface using a low pressure airless spraying equipment. The coverage rate in this case will be approx. 0.20-0.25 kg/m. Remarks If the thickness of the elastic layer exceeds 10 mm or the sports hall is for multipurpose use, an additional reinforcing fabric has to be used. Please refer to CONIPUR HG extreme. As an elastic layer, both prefabricated elastic mats and in-situ applied rubber mats can be used. For a 10 mm in-situ applied base layer, mix 1.40 kg/m CONIPUR 322 (CONIPUR 326) with 6.5 kg/m of recycled granules (1-3mm) using a specially designed mixer and apply the homogenous mix with a specially designed paver onto the primed surface. Suitable machinery for installing the in situ base layer is e.g. Plano Matic and Mixmatic from SMG, Vhringen/Germany. For further information, please refer to the technical data sheets of the products or contact our Technical Service. For application conditions, General Application Guidelines for Sports Systems Indoor and Outdoor published by CONICA Technik applies.

Application Apply primer CONIPUR 73 on the pre-treated concrete substrate (in case of asphalt no bonding primer is needed) using a low pressure airless spraying equipment or a paint roller, overlapping and reoverlapping to thin out and obtain the correct coverage rate. Apply adhesive CONIPUR 111 with a notched trowel onto the primed surface and embed the pre-cut rubber mat in the fresh CONIPUR 111. The lengths of the mat are held in place by using weights, paying particular attention to the joints. It is very important that there are no open joints. Roll over the surface after 30-60 minutes (depending on the temperature) using a 50 kg roller. The weights are left on the mat until the adhesive has fully cured (normally overnight). Seal the pores of the elastic layer with CONIPUR 220 using a straight edged trowel or squeegee.

BASF Construction Chemicals Europe AG Division CONICA Technik Industriestrasse 26 CH-8207 Schaffhausen Switzerland

Tel.: + 41 58 958 2525 Fax: + 41 58 958 3623 infoconica@basf.com www.conica.basf.com

Whilst any information contained herein is true, accurate and represents our best knowledge and experience, no warranty is given or implied with any recommendations made by us, our representatives or distributors, as the conditions of use and the competence of any labour involved in the application are beyond our control.

As all CONICA products are updated on a regular basis, it is users responsibility to obtain the most recent issue. Registered users can obtain the actual data sheets from our webpage. Hard copies are available upon request.

CONIPUR HG, December 2006, page 3