ACITIVITY CHART OF HGU SHUTDOWN DUE TO LOSS OF NG

CAUSE EFFECT

DISRUPTION OF NATURAL GAS

Disruption of Natural Gas to HGU will lead to emergency shutdown of the unit including PSA following : Tripping of FG ompressor on low!low suction pressure "# $%& 'g(cm)g*% Tripping of reformer firing on low!low +a,e!up FG pressure and PG pressure% The effects due to activation of related interlocks will effect the followings : 1) Shutdown of Feed Valve FV-1802 and XV-1801 2) !rocess Stea" to #efor"er will close through valve FV-1808 which goes to its "ini"u" sto$ at 20% &) Shutdown of Flue 'as Fan (10-)*-+F-102) and +o",ustion *ir Fan (10-)*+F-10&) -) Shutdown of !urge 'as Valve FV-2.0- and XV-2.0/) Shutdown of 0ake-u$ Fuel 'as Valve XV-2.01 and XV-2.02 1) 2$en of 0ake-u$ Fuel 'as 3leed Valve XV-2.0& .) Shutdown of !S* 4nit5 10-67-00-101 8) Shutdown of 3F8 !u"$s5 10-!*-+F-101 *93 :) Shutdown of Feed 'as Valve fro" ,9li"it5 XV-1/01 10) Shutdown of F' +o"$ressor5 10-)*-#!-101 *93 11) Shutdown of 3F8 to Stea" ;ru" through valve5 XV-2201 12) Shutdown of !rocess +ondensate to ;egasifier through valve5 XV-2&0& 1&) Shutdown of #ec<cle =<drogen Valve5 XV-1/02

ACTIONS TO REFORMER BACK END BE TAKEN 1) +lose 1> "anual valve at i""ediate downstrea" of ;esul$huriser (10-#3-00101) on 1>-!-10-1101-3/;-?= *ction : Field 2) ?solate !S* 4nit5 10-67-00-101 ,< closing feed and $roduct line vales at !S* 4nit ,9li"it *ction : Field &) ;e$ressurise refor"er ,ack-end section through !?+-2&0& to flare to a,out 2 )g9c"2g in incre"ents of 0 / )g9c"2g *ction : ;+S -) ;ivert VV-102 condensate to 28S ,< o$ening two nos of ,lock valves on line no 2>-28S-10-2&0&-*1* at downstrea" of XV-2&01 and close the isolating ,lock valves of 6V-2&02 *ction : Field /) 2$en ,oth the nitrogen su$$l< ,lock valves on 2>-@-10-&&08-*1*-?= at downstrea" of XV-1801 *ction : Field

1) !urge out the refor"er ,ack end section with nitrogen to flare via !?+-2&0& whilst "aintaining a $ressure of a,out 2 )g9c"2g at the refor"er ,ack end *ction : ;+S .) +lose the 0ake-u$ Fuel 'as and !urge 'as ,lock valves at individual ,urners *ction : Field 8) 2$en the refor"er ,oA $ee$ hole doors *ction : Field REFORMER FRONT END :) ;e$ressurise the refor"er front end section to a,out 2 )g9c" 2g through !?+1102 at ;esul$huriser downstrea" to flare *ction : ;+S 10) +lose the isolating ,lock valves of FV-1/01 *ction : Field 11) 'raduall< introduce nitrogen to F' )2;5 10-VV-101 through 1>-@-10-&&0:*1* *ction : Field 12) !urge #efor"er front end section with nitrogen to flare through the following circuit : 1>-@-10-&&0:-*1* 10-VV-101 1>-!-10-1/08-*&* 10-BB-10. ->!-10-1/0--3/* 10-BB-11& 1>-!-10-1:01-3/; 10-#3-101 1>-!-101101-3/; 10-!V-1102 Flare *ction : ;+S C Field 1&) Start-u$ ?; and F; Fans and "aintain co",ustion air flow D 1-000 kg9hr *ction : ;+S C Field 1-) 2$en 10-FV-1802 and 10-FV-1808 full *ction : Field 1/) Start F'+ at /0% load on @2 and esta,lish long circulation

S. NO 10

ACTIVITIES +ause : 6oss ='4 (incld !S*) will stage e"ergenc< shutdown due to : Tri$$ing of F' +o"$resor on low-low suction $ressure (E 1 0 )g9c"2g) #efor"er firing will tri$ on low-low 0ake-u$ F' $ressure and !' $ressure HDTU : =+ re"oval9 swee$ing at =;T4 (#'+ C 04'+ in o$eration) HGU : #educe feed flow to F ./0 )g9hr

DURATION REQD. (HRS) 0

20

&0

HDTU : Sto$ 04'+ and sus$end "ake-u$ =2 su$$l< to =;T4 ,< closing =2 $dt ,9li"it valves at ='4 (='4 status : feedrate G ./0 kg9hr5 $rocess stea" to refor"er G /000 kg9hr5 refor"er o9l te"$ G ../ deg +) #'+ to re"ain i9c HGU : Shutdown !S* at ='4 and isolate

-0

HDTU : #'+ i9c HGU : 8ithdraw @' feed and graduall< de$ressuriHe the s<ste" to flare and s<ste" inertisation

/0

HDTU : #'+ i9c HGU : Bsta,lish @2 circulation with F' +o"$ressor (F'+) at /0% load (eA$td #efor"er X-over te"$ F ./0 deg +)

10

HDTU : Shutdown #'+ after achieving unifor" reactor ,ed te"$eratures of 210 deg + HGU : 8ithdraw $rocess stea" fro" refor"er 'raduall< reduce X-over te"$ to 2/0 deg + I F -0 deg +9hr *t X-over te"$ of 2/0 deg +5 cut-off F' firing to refor"er F'+5 ?; and F; Fans to re"ain i9c

12

.0

HDTU : 0aintained at s<ste" $r of F -0 kg9c"2g HGU : Shutdown F'+5 ?; and F; Fans at refor"er X-over te"$ of 1/0 deg + 0aintain the $rocess and stea" s<ste" under nitrogen $ressure

TOTAL NO. OF HOURS REQUIRED

22