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Pro(e!t) Batinah Coastal Road Project, Section 1, Phase 1 Tender No) 257/2008 C"%ent) Su re!e Co!!ittee for "o#n Planning, Sultanate of $!an Pro(e!t Mana'ement Con* "tant) Consolidated Consultants for %ngineering and %n&iron!ent Con* "tant) 'ational %ngineering Ser&ices Pa(istan and Partners ))C *'%SP+, ))CContra!tor) .a(/0ol Construction 1ndustr2 "ouris! 3 "rade Co4 1nc4
000
26.April.2010
For Approval
Rev.
Date
#!e". B$
C%&. B$
A""!. B$
Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 1 of 16
TABLE OF CONTENTS 1.0 PURPOSE... 3 2.0 SCOPE. 3 3.0 ABBREVATIONS..... 3 4.0 REFERENCES... 4 5.0 RESPONSIBILITIES.. 4 6.0 MACHINERY & EQUIPMENT... 5 7.0 CONSTRUCTION METHO .. 5 M!"#$%!&'.. 5 C()'"$*+"%() R#,*%$#-#)"'..6 M#!'*$#-#)" M#".(/. 0 S"$*+"*$!& E1+!2!"%() & B!+34%&&%)5 E1#+*"%() P&!)..11 6.0 HEALTH & SAFETY... 12 0.0 QUALITY CONTROL. .15 10.0 7OB HA8AR 16 ANALYSIS.
Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 2 of 16
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P-RPOSE
The purpose of this method statement is to define the standard work process for Structural Excavation and ackfillin! related activities. The method of statement addresses work operation associated with structural excavation and "ackfillin!. All necessar# settin! out$ tree cuttin!$ clearin! and !ru""in! will "e completed prior to performin! this operation. .+, SCOPE
This work consists of excavation for "rid!es$ trenches$ pipelines$ ducts$ culverts$ headwalls$ cut off walls$ catch pits$ manholes$ inlets and retainin! walls and will include draina!e$ pumpin!$ sheetin! and the installation and removal of cofferdams if necessar# as well as disposal of material arisin! from the excavation$ and "ackfillin! to the level of the ori!inal !round. %t will include removal of an# part of the existin! structure "elow !round which is re&uired for construction of the new structure. /+, ABBRE0ATIONS F'() Field 'han!e (e&uest (F%) (e&uest for information *'+) *esi!n 'han!e +otice ,-A) ,o" -a.ard Anal#sis %F') %ssued For 'onstruction %T/) %nspection Test /lan 0(012() 0inistr# of (e!ional 0unicipalities and 2ater (esources 34) ill of 4uantities
Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 5 of 16
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RE2ERENCES 1. Tender *ocuments$ 5ol. %%6206 2. 7eneral Specifications$ 206 Excavation and ackfillin! For Structures Excavation and ackfillin! For Structures
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RESPONSIBILITIES '.( Ea!t%)o!&s Mana*e!+ The overall implementation of this procedure and ensurin! that the work method statement supports the construction efforts of the pro8ect. '., Ea!t%)o!&s S-"e!inten.ent+ /rovidin! technical support consistent with demands of the excavation and "ackfillin! schedule. Supervisin! and coordinatin! the manpower$ material re&uisitions$ technical compliance$ and monitorin! testin! activities associated with excavation activities. %mplementin! inspections throu!h site foreman. (eportin! ma8or defects for evaluation /erformin! all inspection activities (eportin! defects for evaluation and records 0aintain inspection records as part of associated packa!es './ Ea!t%)o!&s Fo!e0an+ The mana!ement and execution in accordance with the scope of works 2ork in accordance with -ealth$ Safet# and Environmental plans and procedures Supervisin! la"or and operators on site. /articipatin! the dail# Start 9p and work plan sessions. '.1 S-!ve$o!s+ Stake out levels for each cross section. Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 6 of 16
'.' La2o!ato!$+ :a"orator# personnel reportin! to 4ualit# 'ontrol will "e responsi"le performin! tests and la"orator# tests and for documentin! and reportin! the results of these tests. '.3 4-a5it$ Cont!o5 Mana*e!+ 'heck the works accordin! to %T/ re&uirements. 2ill "e responsi"le for re&uestin! and coordinatin! inspections and tests amon! la"orator# personnel$ 4' personnel and construction personnel. '.6 4-a5it$ Cont!o5 En*inee!+ 'heckin! the works accordin! to %T/ re&uirements. 'oordinatin! the disposition and approvals thereof for documented non conformances. /reparin! the Earthwork %nspection and Test 0atrix. %dentif#in! the need for and coordinatin! the preparation of detailed inspection checklists. *eterminin! fre&uencies of on!oin! test and inspections of Structural Excavation 1 akfillin! Activities. Ensurin! review of applica"le la"orator# or field test reports for accepta"ilit# and recordin! of applica"le results on the appropriate checklist. *evelopin! and maintainin! a summar# sheet of inspection and test results for each activit# and of earthwork activit#. 4+, MACHINER5 & E6-IPMENT
The followin! "asic machiner# and e&uipment shall "e utili.ed for the structural excavation and "ackfillin! activities. ulldo.ers 7raders Excavators :oaders *ump Trucks 2ater Trucks 5i"rator# (ollers :i!ht Towers for +i!ht Shift
Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 5 of 16
6.( Mate!ia5s Structural Excavation will "e classified as ;%n soil< or ;%n (ock<. (ocks or "oulders of an individual si.e !reater than 1 m= and other hard strata which are not possi"le to excavate without drillin! and "lastin! will "e classified as >(ock Excavation?. (emovin! or disposin! concrete pavement$ cement sta"ili.ed "ase course or concrete pavement$ of thickness more than 100 mm will also "e classified as >(ock Excavation? unless removal and disposal of such asphalt or concrete la#ers is covered under separate pa# items appearin! in the ill of 4uantities. %n an# individual structural excavation where more than @0 A of the total volume removed is classified as (ock$ all the excavated material will "e desi!nated as (ock for pa#ment purposes.
6., Const!- tion Re7-i!e0ents a. General i. ii. Foundation excavation shall "e made in accordance with the area of the foundations shown on the *rawin!s and shall permit placin! of the full width and len!ths of concrete show. Excavation will "e taken to the level shown on the *rawin!s. +o foundation or "lindin! concrete will "e placed prior to approval of the excavation "ottom "# the En!ineer. The "ottom of the excavation$ trench will "e compacted to B@A of 0**. 3verdepth excavation "elow foundin! level "# the En!ineer. 3verdepth excavation "elow foundin! level and overwidth excavation "e#ond the lateral limits shown on the *rawin!s shall "e "ackfilled with the same class concrete as for the foundation and will "e poured with the foundation. 2here rock is exposed at foundin! level the excavation will "e prepared "# trimmin! and removal of loose rock fra!ments "efore "lindin! with concrete. *rillin! and "lastin! re&uired in an# foundation excavation will "e completed prior to placin! foundation concrete. 2hen unsuita"le material is encountered at foundin! level$ over excavation and replacement with Suita"le "ackfill material$ concrete will "e executed. The necessar# depth of over excavation and the suita"ilit# of the proposed "ackfill material will "e approved "# the En!ineer prior to commencement of the work. 2here piled foundations are to "e used$ excavation for the file cap will "e completed "efore the piles are installed. After pilin! is completed$ loose and Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 6 of 16
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b. Excavation and Backfilling for Culverts, Storm Sewers and Ducts i. /recast concrete and steel pipe culverts and pipe ducts will "e installed in trenches cut into previousl# constructed and compacted em"ankment either from the su"!rade or from an em"ankment hei!ht at least twice the nominal diameter of the pipe. 9nless otherwise noted on the *rawin!s$ trenches will "e no wider than the external diameter of the pipe plus =00 mm on each side. %f trenches are du! too wide$ the pipe culvert will "e "edded in a concrete cradle. /ipe "eddin! will "e either !raded a!!re!ate 12 mm nominal si.e to Ta"le 1 of S CC2$ or concrete 'lass 12 shown on the *rawin!s. Exposed concrete "eddin! will "e cured for a minimum of = da#s. /ipes will "e laid so that the lower portion of each pipe is supported for its entire len!th to a depth at least e&ual to D the external diameter. The# will "e fitted and matched so that when laid in the trench the# form a pipeline with a smooth and uniform fall invert. 7ranular material for pipe "eddin! will "e compacted to the minimum "ed thickness shown in ta"le 2.2. @0 mm less "eddin! ma# "e provided under the sockets of spi!ot and socket pipes.
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Ta25e ,., + Se)e! #i"e Be..in* T%i &ness #i"e Dia0ete! 8009 E=00 =00 to @00 F@00 v. Mini0-0 Be..in* 8009 1@0 200 2@0
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7ranular "eddin! material will "e placed and compacted in uniform la#ers on "oth sides simultaneousl# to @0 mm a"ove the top of the pipes. Selected excavated material or approved !ranular fill will then "e placed and compacted a"ove the pipe for the full trench width to not less than =00 mm finished thickness. 2here rock$ or similar material is encountered in the excavation "ottom$ it will "e removed for a depth of 1@0 mm. The extra excavation will "e "ackfilled with a properl# compacted !ranular material. %n6Sit# concrete pipe culverts shall "e cast in trenches cut into previousl# constructed and compacted em"ankment from the su"!rade or from an Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 7 of 16
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c. Scheduling Excavation for Structures i. ii. 2orks will "e scheduled so that no excavation is left in an exposed condition for a period !reater than =0 da#s. %f earthworks pro!ress is not inte!rated with the draina!e structural work to the point where the road em"ankment dams the natural draina!e$ the En!ineer ma# order the 'ontractor to open ade&uate temporar# water structure throu!h the roadwa# at locations where draina!e structures are to "e installed. *ama!e to the roadwa# caused "# water passin! throu!h these openin!s will "e repaired.
d. Backfilling For Structures i. ii. 3nl# selected !ranular materials that will produce a sta"le$ dense$ "ackfill will "e used for structures. %n addition$ "ackfill for metal pipe culverts will contain less than 1.@ A of com"ined chlorides and sulphates. Selected "ackfill$ which will "e su"8ect to the prior approval of the En!ineer$ will consist of well !raded natural sands and !ravels$ crushed !ravel and crushed rock G"ut excludin! ar!illaceous rock t#pesH with the properties shown in Ta"le 2.=
Ta25e ,./ + Se5e te. 2a &:i55 "!o"e!ties /article si.e 0aterial passin! I@ mm sieve 9niform coefficient 10 A Fines value iii. I@ mm maximum 1@ A maximum 10 minumum 100 Jn minimum
+o cast in place concrete structures will "e su"8ected to pressures from "ackfillin! until = da#s after expiration of the period desi!nated for removal of forms. ackfill placed around the culverts$ a"utments and piers will "e Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 8 of 16
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6./ Met%o. o: Meas-!e0ent i. 0easurement of Structural excavation will "e limited to excavation for foundation for "rid!es$ retainin! walls$ "ox culverts or cross sectional area exceedin! 1.0 m2$ "ox culvert win! walls$ head walls$ toe walls and aprons$ manholes$ pump houses and su"6stations. For "ox culverts 1.0 m2 or less$ pipe culverts$ storm sewers and ducts$ measurement of structural excavation in rock will "e made. The cross sectional area of the "ox culverts referred in clauses 206.=1 1 206.=2 in 7eneral Specifications for (oads will "e that of the net openin! of the culvert. For pipe culverts and "ox culverts of net openin! are of 1.0 m2 or less$ no measurement will "e made for excavation of a"utments$ win! walls$ headwalls$ toe walls and aprons etc$ unless the excavation is declared >in rock?. The pa# volume of structural excavations will "e that within a plane prism "ounded "# a lower hori.ontal plane$ vertical planes and an upper hori.ontal Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 7 of 16
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6.1 St!- t-!a5 E; avation an. Ba &:i55 E;e -tion #5an i. ii. iii. iv. v. All necessar# clearin! and !ru""in! and topsoil excavation Gwhere necessar#H will "e completed prior to the "e!innin! of the excavation. The location will "e demarcated to show the limits and depths of the excavation. The distur"in! and spoilin! material and ve!etation outside of the expropriation limits will "e avoided to the extent possi"le. The excavation will "e done to the formation level for the full construction width. The excavation will start either with "ulldo.ers or excavators to!ether with the construction of the slopes. The material that is excavated "# excavator will directl# loaded to the dump trucks and transported to the fill or deposit area. For further 20 cm the existin! material will "e scarified$ watered as necessar#$ mixed and compacted. The prepared formation will "e in such condition that it will "e well drained all times. Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 11 of 16
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The excavation will "e performed with "ulldo.ers and h#draulic excavators. The excavators will load directl# from the excavation to the articulated dump trucks and the trucks will haul the material to the fill or waste area. The material excavated "# "ulldo.ers will "e loaded to trucks "# loaders. The material will "e hauled to fill or waste areas. 8+, HEALTH AND SA2ET5 Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 12 of 16
0AJ6M3: '3. %+'. 0ana!ement "elieves that all accidents are preventa"le. 2e achieve this "# adoptin! a Nero Accident philosoph#$ "# ensurin! the health and welfare of our workforce$ and "# insurin! that the care for the environment receives the hi!hest priorit#. 0AJ6M3: '3. %+'. will strive to meet and exceed the client?s expectations "# providin! a proactive$ dedicated mana!ement structure and leadership in all aspects of -SE 0ana!ement. The participation of the total pro8ect team$ includin! mana!ers$ supervisors$ emplo#ees$ and su"6contractors in the -SE /lan are the critical success factor for the pro8ect. This is accomplished and controlled "# deplo#in! our >-SE is not an optional extraO?? concept as the pro8ect culture. A ke# feature of this is our dedication to the philosoph# of ;.ero accident< which will "e linked to the compan#?s ;%ncident and in8ur# free< philosoph#. This value "ased approach ali!ns with 'ompan#?s -SE perception and 0AJ6M3: '3. %+'. shall appl# the same approach to our su"6contractors so that the# adopt and implement similar values. # this$ all 0AJ6M3: '3. %+'. emplo#ees and su"6contractors shall conduct themselves and execute their work in a safe and health# manner and esta"lish the same approach for the protection of the client propert#$ as well as the natural environment. This standard shall "e communicated to all those persons involved in this pro8ect$ irrespective of nationalit# or lan!ua!e. Each person on the pro8ect is considered a stakeholder in this -SE commitment. The 0AJ6M3: '3. %+'. work scope will "e mana!ed in line with 0AJ6M3: '3. %+'.?s -SE 0ana!ement s#stem$ which can "e viewed as a p#ramid that has five la#ersP The -SE mana!ement s#stems p#ramid is "uilt from !eneric to specific. The foundation$ which is fundamental$ is 0ana!ement 'ommitment. The commitment made is that -SE has e&ual priorit# with an# other aspect of our "usiness. This is detailed in the polic# statement overleaf$ which is si!ned "# the 0AJ6M3: '3. %+'. 7eneral 0ana!er. The next level is the -SE 0anual GproceduresH that specifies our safe s#stems of work. A pro8ect specific construction risk assessment and procedures that are tailored to "e directl# relevant to the work to "e performed comprise the third level. The fourth level in the -SE mana!ement s#stem p#ramid consists of ,o" -a.ard Anal#ses G,-AH where work6packa!e or task "ased upfront activities is the "asis for dail# site activities. Finall#$ the pinnacle of the p#ramid is %nnovation. Safet# /ro!ram will consist at a minimum of the followin!) 0ana!ement commitment in writin! Grefer to 7eneral 0ana!er?s 0AJ6M3: '3. %+'. -SE /olic# StatementH. Additionall#$ ever# two weeks the 0AJ6 M3: '3. %+'. 7eneral 0ana!er and the 0AJ6M3: '3. %+'. 'onstruction 0ana!er write a column in the 0AJ6M3: '3. %+'. Safet# :ine +ewsletter Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 15 of 16
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Work Method Statement for Str !t ra" E#!a$at%on & Ba!kf%""%n' Page 16 of 16