Mitsubishi Programmable Controller MELSEC-Q Series

Insulation Monitoring Module (QE82LG)

Mitsubishi Electric Corporation, Fukuyama Works

Customers Needs
Present Situation
Machines Stop Stop Lines Lines by by Sudden Sudden Failure Failure of of Machines Machines Insulation Insulation Deterioration,Burnout Deterioration,Burnout etc) etc) Machines Ex. 1,000 Fuctory Inspection Ex. a)Drink a)Drink Maker Maker 1,000Circuits 1,000Circuits 1,000Circuits Circuits per per 1 1Fuctory Fuctory FuctoryPeriodic Periodic Periodic Inspection Inspection Inspection 1 1Time Time per per year year Periodic Damage Trouble 0.1 JPY Tank Damage of of Trouble Trouble 0.1 0.1 1 1 Million Million JPY JPY Brewing Brewing Tank Tank Trouble 0.1 JPY Tank b)Automobile 3,000 Fuctory Inspection b)Automobile 3,000Circuits 3,000Circuits Circuits per per 1 1Fuctory Fuctory Periodic Periodic Inspection Inspection 2 2Times Times per per year year 3,000Circuits FuctoryPeriodic Periodic Inspection Damage JPY Line Damage of of Trouble Trouble 1 1Million Million JPY JPY Painting Painting Line Line JPY Line

Customers Needs
Measuri It It Takes Takes Trouble Trouble to to Periodic Periodic Inspection, Inspection, Because Because of of Many Many Measuring Measuring ng Points Points Measuring Wiring Resistance Machines Unhitch Unhitch Wiring Wiring Wiring Measuring Measuring Insulation Insulation Resistance Resistance Resistance Reconect Reconect Wiring Wiring to to Each Each Machines Machines Machines Reduce Reduce of of Labor Labor for for Insulation Insulation Resistance Resistance Test Test

Development Concept of QE82LG

Easy Easy to to Measure Measure Insulation Insulation which which is is most most Suitable Suitable for for Preventention Preventention Maintenance Maintenance Persuit Persuit of of Saving Saving Space, Space, Less Less Wirering Wirering and and Low Low Cost Cost Development Leakage Development of of Instrument Instrument which which can can Measure Measure Resistive Resistive Component Component Leakage Current(Ior Current(Ior Method) Method) Easy Easy to to Monitor Monitor by by the the Function Function of of Upper Upper Limit Limit Monitor Monitor Easy Ararm Easy to to Analysis Analysis by by Memory Memory of of Number Number of of Upper Upper Limit Limit Ararm Split Zero Easy Easy to to Set Set Existing Existing Circuit Circuit by by SplitSplit-type type ZeroZero-phase phase Current Current Transformer Transformer SplitZero2

Product Concept
(1)Can be Mounted Directly into the MELSEC SpaceMELSEC-Q Slot Space-saving (2)No Need for Communication Module, Communication Line and Communication Communication Ladder Program Less Wiring
GOT Q-Series Programmable Controller

QE82LG

Machine's Main Breaker Leakage Current InputCH1 Leakage Current InputCH2

RUN ERR. ALM1 ALM2

Insulation Monitoring Module

Measurable Circuit Count 2 circuits Measured Items Leakage Current(Io) Leakage Current for Resistance(Ior) To Load

Z+ C H 1 Z C Z+ H 2 Z P1 P2 P3 FG

Voltage Input

To Load Zero-phase Current Transfomer (Through-type, Split-type)

The Measurement of Two Circuits is Possible at One Module in the Same System in the Same Trans

Saving Space
Mountable into MELSEC-Q series Programmable Controller Importation of current by compact Zero-phase Current Transfomer

Can be mounted without changing the panel size

Control Pannel
Q02UCPU
POWER

Control Panel
QY40P
POWER

QD60P8-G
RUN ERR.

MODE RUN ERR. USER BAT. BOOT

CH1 CH5 CH2 CH6 CH3 CH7 CH4 CH8

QX40

Q02UCPU
MODE RUN ERR. USER BAT. BOOT

QD60P8-G
RUN ERR.

CH1 CH5 CH2 CH6 CH3 CH7 CH4 CH8

QX40

QY40P

USB

USB

RS-232

RS-232

To Load To Load
Zero-phase Current Transfomer
QE82LG
RUN ERR. ALM1 ALM2

Insulation Monitoring Module

C Z+ H 1 Z C Z+ H 2 Z P1 P2 P3 FG

Less Wirering and Low Cost

Communication module is not required to import data to Programmable Controller (No need for an extensive measurement system) Communication programs are not required, leading to the reduction of programming workload.

Communication module and communication lines are not required (cost reduction)
Communication Module
Q 02U C P U
POWER M ODE RU N ER R . U SER B A T. B OOT

Q D 60P8-G
RU N ER R .

CH1 CH5 CH2 CH6 CH3 CH7 CH4 CH8

Q X40

Q Y40P

Q J61B T11N
R UN M ST SD ER R .

L RU N S M ST RD L ER R .

Q 02U C P U
POWER M ODE RU N ER R . U SER B A T. B OOT

Q D 60P8-G
RU N ER R .

CH1 CH5 CH2 CH6 CH3 CH7 CH4 CH8

Q X40

Q Y40P

Q E81W H
R UN ER R . A LM 1 A LM 2

M EA . R 1 3

STA TI ON NO . 10 1 M O DE

1k 1l 3k 3l

NC U SB NC DA SLD DB R S-232 FG DG
6 2

1 3 4 5

U SB

P1 P2 P3

R S-232
7

FG

CCCC-Link
Insulation Monitoring Module

Measuring Instrument (With Communication Function) Function)

Specification(1)
(1) Appearance & structure
QE82LG
RUN ERR. ALM1 ALM2

(2) Function
No. Function Measurement Description It measures Io1 Io1Ior1 Ior1Io2 and Ior2, and stores the records into a buffer memory as needed

LED

C Z+ H 1 Z C Z+ H 2 Z P1 P2 P3 FG

Leakage Current Input Terminal Block CH1CH2 Voltage Input Terminal Block 1-phase,2-phase, 3-phase,FG

For Io1 Io1Ior1 and Io2 Io2Ior2 each maximum values and data of occurrence are stored in the buffer memory as needed. Hold Max Values Even if the power source reset occurs, maximum values and data of occurrence are retained It can monitor the upper limit for Io1 Io1Ior1 Ior1Io2 and Ior2. monitored red In addition, you can set 2 steps of alarm values for each monito element, and they can be used in such way to release cautious alarm and real alarm. When the value exceeds and continues to be input t over the monitoring value for alarm delay time, a specified inpu signal is turned on. For each alarm monitored element, it counts the frequency of the alarms, which will be stored in the buffer memory as needed. It can count up to 9999 times of Alarm occurrence count. If the count exceeds 9999 times, Alarm occurrence count remains 9999 times. Even if the power source reset occurs, the count of alarm occurrence is retained. The intelligent function module switch enables pseudopseudo-storage of the specified value into the buffer memory, even with nonnon-existence of voltage and current(sensor) current(sensor) input. Using this module, you can create a sequence, etc.

Alarm Monitoring

Mitsubishi Programmable Controller MELSEC-Q Series

Insulation Monitoring Module Model ModelQE82LG QE82LG

(3)Standards CE Marking: Self-declaration UL: Acquisition planned in 2011

Alarm Occurrence Count

Test

Specification(2)
Item PhasePhase-wire system Voltage circuit Specifications singlesingle-phase 22-wire/singlewire/single-phase 33-wire/threewire/three-phase 33-wire 110V,220V 110V,220Vsinglesingle-phase 22-wire,threewire,three-phase 33-wire wire 110V,220V 110V,220Vsinglesingle-phase 33-wire wire (Above 440V voltage transformer outside(VT) outside(VT) is required 1A AC ZeroZero-phase current transfomer(ZCT) transfomer(ZCT) is used. It indicates the primary current value of ZCT. ZCT. Leakage current currentIo Io Resistive component leakage current currentIor Ior It is possible on singlesingle-phase 2-wire,singlewire,single-phase 33-wire, threethree-phase 33-wire delta circuit Remarks

Leakage current circuit

Measurement items

Allowable tolerance of module

(1)Leakage current : Excluding ZCT :2.5 2.5(10(10-100% range of Ratings) 2.5mA(02.5mA(0-10% range of Ratings) (2)Leakage current of resistance: 2.5mA 2.5mA(10 mA(10(10-100% range of Ratings) 2.5mA(02.5mA(0-10% range of Ratings) Leakage current : 2 seconds or less Leakage current for resistance : 10 seconds or less Nonvolatile memory is used (Items: Settings,Max. Settings,Max. value and data/time of occurrence, Alarm occurrence count) 16 points(I/O points(I/O assignment: intelligence 16 points)

Data update cycle

Backup for electric blackout

I/O occupation

Accessories
Product name ZT15B ZT30B ZT40B ZT60B ThroughThrough-type ZeroZero-phase ZT80B Current Transfomer ZT100B ZTA600A with primary conductor conductor ZTA12 ZTA1200A 1200A with primary conductor conductor ZTA20 ZTA2000A 2000A with primary conductor conductor CZCZ-22S CZCZ-30S SplitSplit-type ZeroZero-phase Current Transfomer CZCZ-55S CZCZ-77S CZCZ-112S 1 piece 1 piece Model name Appearance Sales unit

THE END