AFFILIATED INSTITUTIONS

ANNA UNIVERSITY CHENNAI : : CHENNAI 600 025 REGULATIONS - 2009 CURRICULUM I TO IV SEMESTERS (FULL TIME)

M.E. CAD / CAM

C !" N . THEORY MA 92*+ CD 9211 CC 9212 CD 922* CC 9211 !1 )RACTICAL CC 92*5 SEMESTER I C #$%" T&'(" Probability and Statistical Methods Computer Application in Design inite !lement Analysis in Manu"acturing !ngineering #ntegrated Mechanical Design$$ Competiti%e manu"acturing systems !lecti%e&# CAD 'ab SEMESTER II C !" N . THEORY CC 9221 CC 9222 C# 9211 PD 9221 C #$%" T&'(" Design "or Manu"acture( Assembly and !n%ironments #ntegrated Manu"acturing Systems Applied Materials !ngineering #ntegrated Product Design and Processes De%elopment !lecti%e&## !lecti%e&### L 3 3 3 3 3 3 T 0 0 0 1 0 0 ) 0 0 0 0 0 0 C 3 3 3 4 3 3 L 3 3 3 + 3 3 T 1 0 0 * 0 0 ) 0 2 0 0 0 0 C 4 4 3 , 3 3

0 0 3 3 T '-( *. 2 5 2,

!2 !3 )RACTICAL CC 922) CAM 'A*

0 0 3 3 T '-( *. 0 + 22 SEMESTER III

C !" N . THEORY !4 !) !)RACTICAL CC 9231

C #$%" T&'(" !lecti%e + #, !lecti%e + , !lecti%e + ,# Pro.ect /or0 Phase # T '-(

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SEMESTER IV C !" C #$%" T&'(" N . )RACTICAL CC 9241 Pro.ect /o0 Phase ## T '-( T '-( C$"!&'%: 2,/ 22/*5/ *2 0 1+ L 0 0 T 0 ) C 12 *2

24 0 2,

CURRICULUM I TO VI SEMESTERS ()ART TIME)

M.E. CAD / CAM

SEMESTER I C !" N . C #$%" T&'(" THEORY MA 92*+ Probability and Statistical Methods CD 9211 Computer Application in Design CC 9212 inite !lement Analysis in Manu"acturing !ngineering )RACTICAL CC 92*5 CAD 'ab T '-( SEMESTER II C !" N . THEORY CD 9221 CC 9222 !1 )RACTICAL CC 922) C #$%" T&'(" #ntegrated Mechanical Design$$ #ntegrated Manu"acturing Systems !lecti%e&# CAM 'A* T '-( SEMESTER III C !" N . THEORY CC 9221 C# 9211 !2 C #$%" T&'(" Design "or Manu"acture( Assembly and !n%ironments Applied Materials !ngineering !lecti%e&## T '-( L 3 3 3 9 T 0 0 0 0 ) 0 0 0 0 C 3 3 3 9 L 3 3 3 0 9 T 1 0 0 ) 0 0 0 C 4 3 3 L 3 3 3 0 9 T 1 0 0 ) 0 2 0 C 4 4 3 3 *,

0 3 * 5

0 3 3 * + *+

SEMESTER IV C !" C #$%" T&'(" N . THEORY PD 9221 #ntegrated Product Design and Processes De%elopment !3 !lecti%e&### !4 !lecti%e&#, T '-( SEMESTER V C !" C #$%" T&'(" N . THEORY !) !lecti%e&, !!lecti%e&,# !1 !lecti%e&,## )RACTICAL CC 9231 Pro.ect /or0 Phase # T '-( SEMESTER VI C !" C #$%" T&'(" N . )RACTICAL CC 9241 Pro.ect /o0 Phase ## T '-( L 0 0 T 0 0 ) 24 2, C 12 *2 L 3 3 3 0 9 T 0 0 0 0 0 ) 0 0 0 12 *2 C 3 3 3 *5 L + 3 3 9 T * 0 0 * ) 0 0 0 0 C , 3 3 *0

T '-( C$"!&'%: *,/*+/9/*0/*5/ *2 0 1+

LIST OF ELECTIVES M.E. CAD / CAM C #$%" C !" CC 92)0 CC925* CC 92)2 CC 92)3 CC 92)4 C# 92)9 !D 92)2 ED 926, !D 92)CC92)) ED9250 !D 9223 !D 92)3 !D 92)9 #C 92-2 CC 92)1 CC 925. CC 92)9 !D 92)9 !D 9222 CC 92)C #$%" T&'(" Mechatronics in Manu"acturing Systems C 23#'"$ A&!"! )$ 4"%% )(-55&56 Data Communication in CAD2CAM #ndustrial Sa"ety Management )"$7 $2-54" M !"((&56 -5! A5-(8%&% 7 Manu"acturing System 3apid Prototyping 4ribology in Design D"%&65 7 H8!$-#(&4 -5! )5"#2-'&4 S8%'"2% Ad%anced 4ool Design Metrology and 5on Destructi%e 4esting O3'&2&9-'& 5 T"4:5&;#"% &5 D"%&65 Mechanisms Design and Simulation$$ Ad%anced Mechanics o" Materials Design o" Material 6andling !7uipments Computational luid Dynamics 4otal 8uality Management R"(&-<&(&'8 E56&5""$&56 M !"(% M-&5'"5-54" E56&5""$&56 -5! M-5-6"2"5' #ndustrial 3obotics and !:pert Systems ,ibration Analysis and Control $$ Design "or Cellular Manu"acturing Systems L 3 + 3 3 3 3 3 + 3 3 + 3 3 3 3 3 3 3 3 + 3 T 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ) 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 2 0 C 3 + 3 3 3 3 3 + 3 3 + 4 3 3 3 3 3 3 3 , 3

MA 92*+

)RO=A=ILITY AND STATISTICAL METHODS

L T ) C + * 0, 9

UNIT I

)RO=A=ILITY AND RANDOM VARIA=LES

Probability & 3andom %ariables & Moments & Moment generating "unction & Standard distributions & unctions o" random %ariables & 4;o&dimensional 3< %s< & Correlation and 3egression< UNIT II ESTIMATION THEORY 9

Principle o" least s7uares & 3egression & Multiple and partial correlations & !stimation o" Parameters & Ma:imum li0elihood estimates & Method o" moments< UNIT III TESTING OF HY)OTHESIS 9 &

Sampling distributions & 4est based on 5ormal( t&distribution( Chi&s7uare and distributions & Analysis o" ,ariance & =ne ;ay and 4;o&;ay classi"ications< UNIT IV DESIGN OF E>)ERIMENTS 9

Completely 3andomi>ed Design & 3andomi>ed *loc0 design & 'atin s7uare design & 2 actorial Design< UNIT V TIME SERIES 9

Characteristics and 3epresentation & Mo%ing A%erages & !:ponential smoothing & Auto 3egressi%e Processes< TOTAL: ,5 REFERENCES: 1< 2< 3< 4< )< ruend ?ohn( !< and Miller( #r;in( @ Probability and Statistics "or !ngineering A( )th !dition( Prentice 6all( 1994< ?ay( '< De%ore( @ Probability and Statistics "or !ngineering and Sciences@( *roo0s2Cole Publishing Company Monterey( Cali"ornia( 1992< Montgomery D<C and ?ohnson( '<A<(@ orecasting and 4ime Series @( McBra;& 6ill< Anderson( =<D<( @ 4ime Series AnalysisC 4heory and practice @( #< 5orth & 6olland( Amsterdam( 1992< Bupta( S<C< and Dapur( ,<D<@ undamentals o" Mathematical Statistics @( Sultan Chand and Sons( 5e; Delhi( 1999<

?E= REFERENCES: 1< ;;;<maths<adelaide<edu<AE2Applied2Courses26ps<html< 2< ;;;<cs<c"<ac<ED2Da%e2A122nodes9-<html<

CD 92**

COM)UTER A))LICATIONS IN DESIGN L T ) C + 0 2 ,

UNIT I

INTRODUCTION TO COM)UTER GRA)HICS FUNDAMENTALS

**

=utput primiti%es Fpoints( lines( cur%es etc<(G( 2&D H 3&D trans"ormation Franslation( scaling( rotatorsG ;indo;ing & %ie; ports & clipping trans"ormation<3epresentation o" cur%es + *e>ier cur%es & cubic spline cur%e & * + Spline cur%es & 3ational cur%es + Sur"ace Modeling techni7ues & sur"ace patch + Coons patch& bi&cubic patch + *e>ier and *&spline sur"aces + ,olume modeling + *oundary models + CSB& other modeling techni7ues< UNIT II INTRODUCTION TO CAD SOFT?ARE .

/riting interacti%e programs to sol%e design problems and production o" dra;ings & using any languages li0e Auto '#SP2C2 =343A5 etc<& creation o" sur"aces & solids etc< using solid modeling pac0ages Fprismatic and re%ol%ed partsG< UNIT III SOLID MODELING .

3egulari>ed *oolean set operations & primiti%e instancing & s;eep representations & boundary representations & constructi%e solid Beometry & comparison o" representations & user inter"ace "or solid modeling< Braphics and computing standards+ =pen B' Data !:change standards + #B!S( S4!P etc+ Communication standards< UNIT IV VISUAL REALISM 9 6idden + 'ine + Sur"ace + solid remo%al algorithms shading + coloring< #ntroduction to parametric and %ariational geometry based so"t;areIs and their principles creation o" prismatic and lo"ted parts using these pac0ages< UNIT V ASSEM=LY OF )ARTS 9 Assembly modeling & inter"erences o" positions and orientation & tolerances analysis & mass property calculations & mechanism simulation<

N '": L-< )$-4'&4" 7 +0 :$%.

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,5 / +0 0 15 H #$%

REFERENCES: 1< /illiam M 5eumann and 3obert <Sproul APrinciples o" Computer BraphicsJ( Mc Bra; 6ill *oo0 Co< Singapore( 1999< 2< Donald 6earn and M< Pauline *a0er AComputer BraphicsJ( Prentice 6all( #nc<( 1992< 3< #brahim Keid Mastering CAD2CAM + McBra; 6ill( #nternational !dition( 2001< 4< oley( /an Dam( einer and 6ughes + Computer graphics principles H practices( Pearson !ducation + 2003< )< Donald 6eam and M< Pauline *a0er AComputer BraphicsJ( Prentice 6all( #nc<( 1992<

CC92*2

FINITE ELEMENT ANALYSIS IN MANUFACTURING ENGINEERING L T ) C + 0 0 +

AIM: 4he aim is to pro%ide the students ;ith 0no;ledge o" the "inite element method that ;ill be o" use in di""erent manu"acturing areas and to pro%ide a "oundation "or "urther study< O=@ECTIVE: 4he ob.ecti%e is to e7uip students ;ith "undamentals o" "inite element principles so as to enable them to understand the beha%iour o" %arious "inite elements and to be able to select appropriate elements to sol%e physical and engineering problems ;ith emphasis on structural and thermal engineering applications< UNIT I INTRODUCTIONC 6

*asics o" !M + #nitial %alue and boundary %alue problems + ;ighted residual Baler0in ands 3aleigh 3it> methods + re%ie; o" ,ariational calculus + #ntegration by parts + *asics o" %ariational "ormulation< UNIT II ONE DIMENSIONAL ANALYSIS: *0

Steps in !A + Discreti>ation( "unction + deri%ation o" element characteristics matri:( shape "unction( assembly and imposition o" boundary conditions + solution and post processing + =ne dimensional analysis in solid mechanics and heat trans"er< UNIT III SHA)E FUNCTIONS AND HIGHER ORDER FORMULATIONS *0

Blobal and 5atural Co&ordinates + Shape "unctions "or one and t;o dimensional elements + 4hree noded triangular and "our noded 7uadrilateral element + 5on linear analysis + #soparametric elements + ?acobian matrices and trans"ormations + *asics o" t;o dimensional a:i symmetric analysis< UNIT IV ANALYSIS OF )RODUCTION )ROCESSES *0

! Analysis o" metal casting + Special considerations( latent heat incorporation( gap element + time stepping procedures + Cran0 + 5icholson algorithm + Prediction o" grain structure & *asic concepts o" plasticity + Solid and "lo; "ormulation + small incremental de"ormation "ormulation + ! Analysis o" metal cutting( chip separation criteria( incorporation o" strain rate dependency< UNIT V COM)UTER IM)LEMENTATION 9

Pre Processing( Mesh generation( elements connecti%ity( boundary conditions( input o" material and processing characteristics + Solution and post processing + =%er%ie; o" application pac0ages such as A5SLS and D! =3M + De%elopment o" code "or one dimensional analysis and %alidation< TOTAL: ,5)ERIODS

TE>T =OOA: 1< 3eddy( ?<5( AAn #ntroduction to the inite element MethodJ( McBra; + 6ill( 199)< 2< 3ao( A inite !lement Method in !ngineeringJ( Pergammon Press( 1999< REFERENCES: 1< *athe( D<?<( A inite !lement Procedures in !ngineering Analysis( 1990< 2< Dobayashi( S( Soo&#D&=h and Altan( 4( AMetal "orming and the inite element MethodsJ( =:"ord Eni%ersity Press( 1999< 3< 'e;is( 3</<( Morgan( D( 4homas( 6<3<( and Seetharaman( D<5<( A4he inite !lement Method in 6eat 4rans"er AnalysisJ( ?ohn /iley( 1994<

CD 922*

INTEGRATED MECHANICAL DESIGNBB (U%" 7 A33$ C"! D-'- = D I% )"$2&''"!) L T ) C + * 0 ,

UNIT I

FUNDAMENTALS AND DESIGN OF SHAFTS

Phases o" design + Standardi>ation and interchangeability o" machine elements & Process and unction 4olerances + #ndi%idual and group tolerances + Selection o" "its "or di""erent design situations + Design "or assembly and modular constructions + Concepts o" integration +*#S( #S=( D#5( *S( AS4M Standards< =bli7ue stresses + 4rans"ormation Matri: + Principal stresses + Ma:imum shear stress & 4heories o" ailure + Ductile %s< brittle component design & Analysis and Design o" sha"ts "or di""erent applications + integrated design o" sha"t( bearing and casing + Design "or rigidity UNIT II DESIGN OF GEARS AND GEAR =O>ES *2

Principles o" gear tooth action + Bear correction + Bear tooth "ailure modes + Stresses and loads + Component design o" spur( helical( be%el and ;orm gears + Design "or sub assembly + #ntegrated design o" speed reducers and multi&speed gear bo:es + application o" so"t;are pac0ages< UNIT III =RAAES 1

Dynamics and thermal aspects o" %ehicle bra0ing + #ntegrated design o" bra0es "or machine tools( automobiles and mechanical handling e7uipments< UNIT IV INTEGRATED DESIGN *.

#ntegrated Design o" systems consisting o" sha"t( bearings( springs( motor( gears( belt( rope( chain( pulleys( Cam H ollo;er( "ly;heel etc< !:ample & Design o" !le%ators( !scalators( Bear *o:( ,al%e gear Mechanisms( Machine 4ools< T '-( N 7 3"$& !%: ,5/*5060

T:" )-''"$5 7 E#"%'& 5 )-3"$ F&(( 4 5%&%' 5" E#"%'& 5 7$ 2 U5&' , 7 $ 50G 7 ' '-( 2-$D%.
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A T"$2 )$ H"4' 2#%' <" 6&C"5 7 $ A%%"%%2"5' + C 23#(% $8)

REFERENCES: 1< 5orton '< 3<( AMachine Design + An #ntegrated ApproachJ Pearson !ducation( 200) 2< 5e;comb( 4<P< and Spur( 3<4<( AAutomobile *ra0es and *ra0ing SystemsJ( Chapman and 6all( 2nd !dition( 191)< 3< Maitra B<M<( A6and *oo0 o" Bear DesignJ( 4ata McBra; 6ill( 199)< 4< Shigley( ?<!<( AMechanical !ngineering DesignJ( McBra; 6ill( 199-<

)< Prasad< '< ,<( AMachine DesignJ( 4ata McBra; 6ill( 5e; Delhi( 1992< -< Ale:andro%( M<( Materials 6andling !7uipments( M#3 Publishers( 1991< 1< *olt>harol( A<( Materials 6andling 6andboo0( 4he 3onald Press Company( 19)9< A))ROVED DATA =OOAS: 1< P<S<B< 4ech<( ADesign Data *oo0J( Dalai0athir Achchagam( Coimbatore( 2003< 2< 'ingaiah< D< and 5arayana #yengar( AMachine Design Data 6and *oo0J( ,ol< 1 H 2( Suma Publishers( *angalore( 1993<

CC 92**

COM)ETITIVE MANUFACTURING SYSTEMS L T ) C + 0 0 +

AIM: 4o impart 0no;ledge on the pace o" changes in the manu"acturing technology< O=@ECTIVE: 4o emphasi>e the 0no;ledge on the 7uality impro%ement( automation( and ad%anced manu"acturing techni7ues to create the highest&caliber products 7uic0ly( e""iciently( ine:pensi%ely( and in synchroni>ation ;ith the mar0eting( sales( and customer ser%ice o" the company< UNIT I MANUFACTURING IN A COM)ETITIVE ENVIRONMENT 9

Automation o" manu"acturing process & 5umerical control & Adapti%e control & material handling and mo%ement & #ndustrial robots & Sensor technology & "le:ible "i:tures & Design "or assembly( disassembly and ser%ice< UNIT II GROU) TECHNOLOGY I FLE>I=LE MANUFACTURING SYSTEMS 9

Part "amilies & classi"ication and coding & Production "lo; analysis & Machine cell design & *ene"its< Components o" MS & Application ;or0 stations & Computer control and "unctions & Planning( scheduling and control o" MS & Scheduling & Dno;ledge based scheduling & 6ierarchy o" computer control & Super%isory computer< UNIT III COM)UTER SOFT?AREJ SIMULATION AND DATA=ASE OF FMS 9

System issues & 4ypes o" so"t;are & speci"ication and selection & 4rends & Application o" simulation & so"t;are & Manu"acturing data systems & data "lo; & CAD2CAM considerations & Planning MS database<

*0

UNIT IV

LEAN MANUFACTURING:

=rigin o" lean production system + Customer "ocus + Muda F;asteG + Standards + )S system + 4otal Producti%e Maintenance + standardi>ed ;or0 +Man po;er reduction + =%erall e""iciency & Dai>en + Common layouts & Principles o" ?#4 & ?ido0a concept + Po0a& Lo0e Fmista0e proo"ingG & /or0er #n%ol%ement+ 8uality circle acti%ity + Dai>en training & Suggestion Programmes + 6oshin Planning System Fsystematic planning methodologyG + 'ean culture< UNIT V @UST IN TIME 9

Characteristics o" ?#4 & Pull method & 7uality &small lot si>es & ;or0 station loads & close supplier ties + "le:ible ;or0 "orce & line "lo; strategy & pre%enti%e maintenance & Danban system & strategic implications & implementation issues & 'ean manu"acture< TOTAL: ,5 )ERIODS TE>T =OOA: 1< Broo%er M<P<( @ Automation( Production Systems and Computer #ntegrated Manu"acturing @( 4hird !dition( Prentice&6all( 2001< 2< Pascal Dennis( A'ean Production Simpli"iedC A Plain&'anguage Buide to the /orldMs Most Po;er"ul Production SystemJ( FSecond editionG( Producti%ity Press( 5e; Lor0( 2001< REFERECES: 1< ?ha( 5<D< A6andboo0 o" le:ible Manu"acturing Systems @( Academic Press #nc<( 1991< 2< Dalp0.ian( AManu"acturing !ngineering and 4echnology @( Addison&/esley Publishing Co<( 199)< 3< 4aiichi =hno( 4oyota( @ Production System *eyond 'arge&Scale production Producti%ity Press F#ndiaG P%t<'td< 1992<

**

CC 92*5

CAD LA= L T )C 0 0 + +

!:ercises in Modeling and Analysis o" Mechanical Components and assembly using Parametric and "eature based Pac0ages li0e P3=&! 2 S='#D! /=3DS 2CA4#A 2 5N 2 A5SLS 2 5AS43A5 etc< TOTAL: E;#&32"5'% 7 $ CAD L-< 1< 2< CAD /or0stations CAD( 3D Modeling So"t;are ;ith assembly( Mechanism simulation and dra"ting modules C C 10 5os 10 5os ,5

CC 922*

DESIGN FOR MANUFACTUREJ ASSEM=LY AND ENVIRONMENTS (C 22 5 7 $ M.E. CAD -5! M.E. CAD/CAM) L)TC + 0 0+

UNIT I

INTRODUCTION

Beneral design principles "or manu"acturability & strength and mechanical "actors( mechanisms selection( e%aluation method( Process capability & eature tolerances & Beometric tolerances & Assembly limits &Datum "eatures & 4olerance stac0s< UNIT II FACTORS INFLUENCING FORM DESIGN *+

/or0ing principle( Material( Manu"acture( Design& Possible solutions & Materials choice & #n"luence o" materials on "orm design & "orm design o" ;elded members( "orgings and castings< UNIT III COM)ONENT DESIGN - MACHINING CONSIDERATION . Design "eatures to "acilitate machining & drills & milling cutters & 0ey;ays & Do;eling procedures( counter sun0 scre;s & 3eduction o" machined area& simpli"ication by separation & simpli"ication by amalgamation & Design "or machinability & Design "or economy & Design "or clampability & Design "or accessibility & Design "or assembly<

*2

UNIT IV COM)ONENT DESIGN - CASTING CONSIDERATION *0 3edesign o" castings based on Parting line considerations & Minimi>ing core re7uirements( machined holes( redesign o" cast members to ob%iate cores< #denti"ication o" uneconomical design & Modi"ying the design & group technology & Computer Applications "or D MA UNIT V DESIGN FOR THE ENVIRONMENT 9 #ntroduction + !n%ironmental ob.ecti%es + Blobal issues + 3egional and local issues + *asic D ! methods + Design guide lines + !:ample application + 'i"ecycle assessment + *asic method + A4H4Is en%ironmentally responsible product assessment & /eighted sum assessment method + 'i"ecycle assessment method + 4echni7ues to reduce en%ironmental impact + Design to minimi>e material usage + Design "or disassembly + Design "or recyclability + Design "or remanu"acture + Design "or energy e""iciency + Design to regulations and standards< TOTAL: ,5 )ERIODS REFERENCES: 1< 2< 3< 4< )< -< 1< ?E=SITE: 1< ;;;<ulrich + !pingar< 5et 2< ;;;<d"ma<com *oothroyd( B( 1990 Design "or Assembly Automation and Product Design< 5e; Lor0( Marcel De00er< *ralla( Design "or Manu"acture handboo0( McBra; hill( 1999< *oothroyd( B( 6eart> and 5i0e( Product Design "or Manu"acture( Marcel De00er( 1994< Dic0son( ?ohn< 3( and Corroda Poly( !ngineering Design and Design "or Manu"acture and Structural Approach( ield Stone Publisher( ESA( 199)< i:el( ?< Design "or the !n%ironment McBra; hill<( 199-< Braedel 4< Allen *y< *( Design "or the !n%ironment Angle /ood Cli""( Prentice 6all< 3eason Pub<( 199-< De%ien =tto and Dristin /ood( Product Design< Pearson Publication( 2004<

*+

CC 9222

INTERGRATED MANUFACTURING SYSTEM L T ) C + 0 0 +

UNIT I

INTRODUCTION

=b.ecti%es o" a manu"acturing system&identi"ying business opportunities and problems classi"ication production systems&lin0ing manu"acturing strategy and systems analysis o" manu"acturing operations< UNIT II GROU) TECHNOLOGY AND COM)UTER AIDED )ROCESS )LANNING *0 #ntroduction&part "amilies&parts classi"ication and cooling & group technology machine cells&bene"its o" group technology< Process planning "unction CAPP & Computer generated time standards< UNIT III COM)UTER AIDED )LANNING AND CONTROL *0

Production planning and control&cost planning and control&in%entory management& Material re7uirements planning FM3PG&shop "loor control& actory data collection system& Automatic identi"ication system&barcode technology& automated data collection system< UNIT IV COM)UTER MONITORING *0

4ypes o" production monitoring systems&structure model o" manu"acturing process& process control H strategies& direct digital control&super%isory computer control&computer in 8C & contact inspection methods non&contact inspection method & computer&aided testing & integration o" CA8C ;ith CAD2CAM< UNIT V INTEGRATED MANUFACTURING SYSTEM *0

De"inition & application & "eatures & types o" manu"acturing systems&machine tools& materials handling system& computer control system & D5C systems manu"acturing cell< le:ible manu"acturing systems F MSG & the MS concept&trans"er systems & head changing MS & %ariable mission manu"acturing system & CAD2CAM system & human labor in the manu"acturing system&computer integrated manu"acturing system bene"its< 3apid prototyping & Arti"icial #ntelligence and !:pert system in C#M< T '-( N 7 3"$& !%: ,5

*,

TE>T =OOAS: 1< Broo%er( M<P<( @Automation( Production System and C#M@( Prentice&6all o" #ndia( 1999< REFERENCES: 1< Da%id *ed;orth( @Computer #ntegrated Design and Manu"acturing@( 4M6( 5e; Delhi( 1999< 2< Lorem Doren( @Computer #ntegrated Manu"acturing Systems@( McBra; 6ill( 1993< 3< 3an0y( Paul B<( @Computer #ntegrated Manu"acturing@( Prentice 6all #nternational 199-< 4< 3</< Leomamas( A< Choudry and P<?</< 4en 6agen( @Design rules "or a C#M ystem@( 5orth 6olland Amsterdam( 199)<

CI 92**

A))LIED MATERIALS ENGINEERING LT)C + 00 +

AIM: 4o impart 0no;ledge at an ad%anced le%el in applied materials !ngineering< O=@ECTIVE: 4his course pro%ides 0no;ledge in the areas =" #ndustrial Metallurgy( chemical Properties( heat treatment( ad%anced materials and selection o" materials "or important applications< UNIT I )LASTIC =EHAVIOUR I STRENGTHENING .

Mechanism o" Plastic de"ormation( role o" dislocations( yield stress( shear strength o" per"ect and real crystals +Strengthening mechanism( ;or0( hardening( solid solutioning( grain boundary strengthening( Poly phase mi:ture( precipitation( particle "ibre and dispersion strengthening< !""ect o" temperature( strain and strain rate on plastic beha%iour + Super plasticity< UNIT II FRACTURE =EHAVIOUR .

Bri""ithIs theory stress intensity "actor and "racture toughness&4oughening mechanisms + Ductile( brittle transition in steel&6igh temperature "racture( creep + 'arson&Miller( Parameter + De"ormation and "racture mechanism maps + atigue< 'o; and high cycle "atigue test( crac0 initiation and propagation mechanisms and Paris la; +

*5

!""ect o" sur"ace and metallurgical parameters on "atigue + "racture o" non metallic materials + ailure analysis( sources o" "ailure( procedure o" "ailure analysis< UNIT III SELECTION OF MATERIALS .

Moti%ation "or selection( cost basis and ser%ice re7uirements + selection "or Mechanical properties( strength( toughness( "atigue and creep + Selection "or sur"ace durability corrosion and ;ear resistance + 3elationship bet;een materials selection and processing + Case studies in materials selection ;ith 3ele%ance to aero( auto( marine( machinery and nuclear applications. UNIT IV UNITMATERIAL )ROCESSING 9

Processing o" engineering materials + Primary and Secondary processes + astability( /eldability( "orgeability and malleability Criteria + Process induced de"ects + Monitoring and control< UNIT V MODERN MATERIALS AND TREATMENT: *2

Dual phase steels( high strength lo; alloy F6S'AG Steel trans"ormation included plasticity F43#PG( Steel( maraging steel( shape memory alloys( properties applications o" engineering plastics and composites materials ad%anced structural ceramics + /C( 4ic( 4ac( Al2o3( Sic( Si354( C*5 diamond( heat treatment alloy and tool steels( %apour deposition + Plasma( P,D& thic0 and thin "ilm deposition + 5ano materials& production o" 5ano si>ed materials< TOTAL: ,5 )ERIODS TE>T =OOAS: 1. Beorge !<Dieter( AMechanical MetallurgyJ( McBra; 6ill( 1999< 2. Charles( ?<A<( Crane( <A<A and urness( ?<A<B<( ASelection and use o" !ngineering MaterialsJ( F3 rd !dition( *utter;orth + 6eiremann( 1911< 3. REFERENCES: 1< 2< 3< 4< )< 4he 6and boo0 o" Ad%ance Materials( ?ames 0</essel( /iley( #ntersam(.ohn( /ilson Publishers<( 2004< ASur"ace !ngg o" MeterialsJ& Principles o" !7uipment( 4echni7ues( 4adensK *ura0onsa H4</ier>chan< 4hoas h<Courtney ( AMechanical *eha%iour o" MeterialsJ (F2nd editionG( McBra; 6ill( 2000< linn(3<A<and 4ro.an (P<D<<( A!ngg Meterials and their ApplicationsJ F4th !ditionG( ?aico( 1999< Metals hand boo0( %ol< 10( A ailure Analysis and Pre%entionJ( F10th editionG( 1994<

?E= REFERENCES:

1.
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*6

)D 922*

INTEGRATED )RODUCT DESIGN AND )ROCESS DEVELO)MENT BB LT)C +* 0,

UNIT I

INTRODUCTION

5eed "or #PPD&Strategic importance o" Product de%elopment & integration o" customer( designer( material supplier and process planner( Competitor and customer & beha%ior analysis< Enderstanding customer&promoting customer understanding&in%ol%e customer in de%elopment and managing re7uirements & =rgani>ation process management and impro%ement UNIT II CONCE)T GENERATIONJ SELECTION AND TESTING *0

Plan and establish product speci"ications< 4as0 & Structured approaches & clari"ication & search&e:ternally and internally&!:plore systematically & re"lect on the solutions and processes & concept selection & methodology & bene"its< #mplications & Product change & %ariety & component standardi>ation & product per"ormance & manu"acturability + Concept 4esting Methodologies< UNIT III )RODUCT ARCHITECTURE .

Product de%elopment management & establishing the architecture & creation & clustering & geometric layout de%elopment & undamental and incidental interactions & related system le%el design issues & secondary systems &architecture o" the chun0s & creating detailed inter"ace speci"ications&Port"olio Architecture< UNIT IV INDUSTRIAL DESIGN .

#ntegrate process design & Managing costs & 3obust design & #ntegrating CA!( CAD( CAM tools + Simulating product per"ormance and manu"acturing processes electronically & 5eed "or industrial design&impact + design process & in%estigation o" customer needs & conceptuali>ation & re"inement & management o" the industrial design process & technology dri%en products & user & dri%en products & assessing the 7uality o" industrial design< UNIT V DESIGN FOR MANUFACTURING AND )RODUCT DEVELO)MENT **

De"inition & !stimation o" Manu"acturing cost&reducing the component costs and assembly costs + Minimi>e system comple:ity & Prototype basics & Principles o" prototyping & Planning "or prototypes & !conomic Analysis & Enderstanding and representing tas0s& baseline pro.ect planning & accelerating the pro.ect&pro.ect e:ecution< T '-( N
BB

7 3"$& !%: ,5/*5060

A T"$2 )$ H"4'/)$"%"5'-'& 5 2#%' <" 6&C"5 7 $ A%%"%%2"5' + (C 23#(% $8)

*1

TE>T =OOA: 1< Product Design and De%elopment( Darl 4<Elrich and Ste%en D<!ppinger( McBra; +6ill #nternational !dns<1999 REFERENCES: 1< Concurrent !ngg<2#ntegrated Product De%elopment< Demnneth Cro;( D3M Associates( -23(,ia =li%era( Palos ,erdes( CA 90214F310G 311& )-9(/or0shop *oo0 2< !""ecti%e Product Design and De%elopment( Stephen 3osenthal( *usiness =ne =r;in( 6ome;ood( 1992(#S*5( 1&))-23&-03&4 3< 4ool Design + #ntegrated Methods "or success"ul Product !ngineering( Stuart Pugh( Addison /esley Publishing(5eyour0(5L(1991( #S*5 0&202&41-39&) 4< ;;;<me<mit22<1444<

CC 9225

CAM L-< LT)C 0 0 + +

Simulation and Machining using C5C 2 D5C Machine 4ools + Ese o" !M Pac0ages & 3elational Data *ase + 5et;or0ing + Practice on Computer Aided Measuring #nstruments & #mage Processing + So"t;are De%elopment "or Manu"acturing + C5C Controllers + Ese o" ad%anced C5C Machining Pac0ages + *usiness Data Processing< T '-( E;#&32"5'% 7 $ CAM L-< 1< 2< 3< 4< )< -< CAM So"t;are "or tool path generation "or planer machining( contour machining( drilling( turning etc< H post processing modulus "or di""erent C5C controllers Medium production type C5C turning center ;ith popular industrial type controller Medium production type C5C machining center ;ith popular industrial type controller *ench Model CMM ,ision H image processing so"t;are Data Processing So"t;are ,5

C C C C C C

10 5os 1 1 1 2 2

*.

ED 9250

O)TIMIKATION TECHNIEUES IN DESIGN LT)C + 0 0 +

UNIT I UNCONSTRAINED O)TIMIKATION TECHNIEUES *0 #ntroduction to optimum design & Beneral principles o" optimi>ation + Problem "ormulation H their classi"ications & Single %ariable and multi%ariable optimi>ation( 4echni7ues o" unconstrained minimi>ation + Bolden section( 3andom( pattern and gradient search methods + #nterpolation methods< UNIT II CONSTRAINED O)TIMIKATION TECHNIEUES *0 =ptimi>ation ;ith e7uality and ine7uality constraints & Direct methods + #ndirect methods using penalty "unctions( 'agrange multipliers & Beometric programming UNIT III ADVANCED O)TIMIKATION TECHNIEUES *0 Multi stage optimi>ation + dynamic programmingO stochastic programmingO Multi ob.ecti%e optimi>ation( Benetic algorithms and Simulated Annealing techni7uesO 5eural net;or0 H u>>y logic principles in optimi>ation< UNIT IV STATIC A))LICATIONS . Structural applications + Design o" simple truss members & Design applications + Design o" simple a:ial( trans%erse loaded members "or minimum cost( ;eight + Design o" sha"ts and torsionally loaded members + Design o" springs< UNIT V DYNAMIC A))LICATIONS 1 Dynamic Applications + =ptimum design o" single( t;o degree o" "reedom systems( %ibration absorbers< Application in Mechanisms + =ptimum design o" simple lin0age mechanisms< 4otal P 4) REFERENCES: 1< 3ao( Singaresu( S<( A!ngineering =ptimi>ation + 4heory H PracticeJ( 5e; Age #nternational FPG 'imited( 5e; Delhi( 2000< 2< ?ohnson 3ay( C<( A=ptimum design o" mechanical elementsJ( /iley( ?ohn H Sons( 1990< 3< Dalyanamoy Deb( A=ptimi>ation "or !ngineering design algorithms and !:amplesJ( Prentice 6all o" #ndia P%t< 199)< 4< Boldberg( D<!<( ABenetic algorithms in search( optimi>ation and machineJ( *arnen( Addison&/esley( 5e; Lor0( 1999<

ED 9252

TRI=OLOGY IN DESIGN L T )C +0 0 +

UNIT I

SURFACE INTERACTION AND FRICTION

*9

4opography o" Sur"aces + Sur"ace "eatures&Properties and measurement + Sur"ace interaction + Adhesi%e 4heory o" Sliding riction +3olling riction& riction properties o" metallic and non&metallic materials + "riction in e:treme conditions +4hermal considerations in sliding contact UNIT II ?EAR AND SURFACE TREATMENT .

4ypes o" ;ear + Mechanism o" %arious types o" ;ear + 'a;s o" ;ear +4heoretical ;ear models&/ear o" Metals and 5on metals + Sur"ace treatments + Sur"ace modi"ications + sur"ace coatings methods& Sur"ace 4opography measurements +'aser methods + instrumentation & #nternational standards in "riction and ;ear measurements UNIT III LU=RICANTS AND LU=RICATION REGIMES .

'ubricants and their physical properties& ,iscosity and other properties o" oils +Additi%es& and selection o" 'ubricants& 'ubricants standards #S=(SA!(ABMA( *#S standards + 'ubrication 3egimes +Solid 'ubrication&Dry and marginally lubricated contacts& *oundary 'ubrication& 6ydrodynamic lubrication ++ !lasto and plasto hydrodynamic & Magneto hydrodynamic lubrication + 6ydro static lubrication + Bas lubrication< UNIT IV THEORY OF HYDRODYNAMIC AND HYDROSTATIC LU=RICATION *2

3eynolds !7uation(&Assumptions and limitations&=ne and t;o dimensional 3eynolds !7uation&3eynolds and Sommer"eld boundary conditions& Pressure ;a%e( "lo;( load capacity and "riction calculations in 6ydrodynamic bearings&'ong and short bearings&Pad bearings and ?ournal bearings&S7uee>e "ilm e""ects&4hermal considerations&6ydrostatic lubrication o" Pad bearing& Pressure ( "lo; ( load and "riction calculations&Sti""ness considerations& ,arious types o" "lo; restrictors in hydrostatic bearings UNIT V HIGH )RESSURE CONTACTS AND ELASTO HYDRODYNAMIC LU=RICATION *0

3olling contacts o" !lastic solids- contact stresses + 6ert>ian stress e7uation& Spherical and cylindrical contacts&Contact atigue li"e& =il "ilm e""ects& !lasto 6ydrodynamic lubrication 4heory&So"t and hard !6'&3eynolds e7uation "or elasto hydrodynamic lubrication& & ilm shape ;ithin and outside contact >ones& ilm thic0ness and "riction calculation& 3olling bearings& Stresses and de"lections&4raction dri%es< T '-( ,5

REFERENCES: 1< 2< 3< 4< 3abino;ic><!( A riction and /ear o" materialsJ( ?ohn /illey HSons (ED(199) Cameron( A< A*asic 'ubrication 4heoryJ( !llis 6er;ard 'td<( ED( 1991 6alling( ?< F!ditorG + APrinciples o" 4ribology A( Macmillian + 1994< /illiams ?<A< A !ngineering 4ribologyJ( =:"ord Eni%< Press( 1994<

20

)< S<D<*asu( S<5<Sengupta H *<*<Ahu.a (J undamentals o" 4ribologyJ( Prentice + 6all o" #ndia P%t 'td ( 5e; Delhi( 200) -< B</<Stacho;ia0 H A</ <*atchelor( !ngineering 4ribology( *utter;orth& 6einemann( ED( 200)<

ED 926,

DESIGN OF HYDRAULIC AND )NEUMATIC SYSTEMS L T)C + 0 0 +

UNIT I

OIL HYDRAULIC SYSTEMS AND HYDRAULIC ACTUATORS

6ydraulic Po;er Benerators + Selection and speci"ication o" pumps( pump characteristics< 'inear and 3otary Actuators + selection( speci"ication and characteristics< UNIT II CONTROL AND REGULATION ELEMENTS *2

Pressure & direction and "lo; control %al%es & relie" %al%es( non&return and sa"ety %al%es & actuation systems< UNIT III HYDRAULIC CIRCUITS 5

3eciprocation( 7uic0 return( se7uencing( synchroni>ing circuits & accumulator circuits & industrial circuits & press circuits & hydraulic milling machine & grinding( planning( copying( & "or0li"t( earth mo%er circuits& design and selection o" components & sa"ety and emergency mandrels< UNIT IV )NEUMATIC SYSTEMS AND CIRCUITS *6

Pneumatic "undamentals & control elements( position and pressure sensing & logic circuits & s;itching circuits & "ringe conditions modules and these integration & se7uential circuits & cascade methods & mapping methods & step counter method & compound circuit design & combination circuit design< UNIT V INSTALLATIONJ MAINTENANCE AND S)ECIAL CIRCUITS 1

Pneumatic e7uipments& selection o" components & design calculations + application &"ault "inding & hydro pneumatic circuits & use o" microprocessors "or se7uencing & P'C( 'o; cost automation & 3obotic circuits<

TOTAL: REFERENCES:

,5

1< Antony !spossito( A luid Po;er ;ith ApplicationsJ( Prentice 6all( 1990< 2< Dudleyt( A< Pease and ?ohn ?< Pippenger( A*asic "luid po;erJ( Prentice 6all( 1991< 3< Andre; Parr( A6ydraulic and PneumaticsJ F6*G( ?aico Publishing 6ouse( 1999<

2*

4< *olton< /<( APneumatic and 6ydraulic Systems A( *utter;orth +6einemann( 1991< )< D<Shanmuga Sundaram( A6ydraulic and Pneumatic ControlsC Enderstanding made !asy@ S<Chand H Co *oo0 publishers( 5e; Delhi( 200- F3eprint 2009G<

ED 9256

ADVANCED TOOL DESIGN LT)C + 0 0 +

UNIT I

INTRODUCTION TO TOOL DESIGN

#ntroduction +4ool !ngineering + 4ool Classi"ications+ 4ool Design =b.ecti%es + 4ool Design in manu"acturing& Challenges and re7uirements& Standards in tool design&4ool dra;ings &Sur"ace "inish + its and 4olerances & 4ooling Materials& errous and 5on "errous 4ooling Materials& Carbides( Ceramics and Diamond &5on metallic tool materials&Designing ;ith relation to heat treatment UNIT II DESIGN OF CUTTING TOOLS 9

Mechanics o" Metal cutting +=bli7ue and orthogonal cutting& Chip "ormation and shear angle & Single&point cutting tools + Milling cutters + 6ole ma0ing cutting tools& *roaching 4ools & Design o" orm relie%ed and pro"ile relie%ed cutters&Design o" gear and thread milling cutters UNIT III DESIGN OF @IGS AND FI>TURES *0

#ntroduction + i:ed Bages + Bage 4olerances +selection o" material "or Bages + #ndicating Bages + Automatic gages + Principles o" location + 'ocating methods and de%ices + Principles o" clamping + Drill .igs + Chip "ormation in drilling + Beneral considerations in the design o" drill .igs + Drill bushings + Methods o" construction + 4hrust and 4urning Moments in drilling & Drill .igs and modern manu"acturing& 4ypes o" i:tures + ,ise i:tures + Milling i:tures + *oring i:tures + *roaching i:tures + 'athe i:tures + Brinding i:tures + Modular i:tures + Cutting orce Calculations< UNIT IV DESIGN OF )RESS TOOL DIES *0

4ypes o" Dies +Method o" Die operation+Clearance and cutting "orce calculations& *lan0ing and Piercing die design + Pilots + Strippers and pressure pads& Press;or0 materials + Strip layout + Short&run tooling "or Piercing + *ending dies + orming dies + Dra;ing dies&Design and dra"ting< UNIT V TOOL DESIGN FOR CNC MACHINE TOOLS .

#ntroduction +4ooling re7uirements "or 5umerical control systems + i:ture design "or C5C machine tools& Sub plate and tombstone "i:tures&Eni%ersal "i:tures+ Cutting

22

tools+ 4ool holding methods+ Automatic tool changers and tool positioners + 4ool presetting+ Beneral e:planation o" the *ro;n and Sharp machine< TOTAL REFERENCES: 1< Cyrll Donaldson( Beorge 6<'eCain( ,<C< Boold( A4ool DesignJ( 4ata McBra; 6ill Publishing Company 'td<( 2000< 2< !<B<6o""man(J ?ig and i:ture DesignJ( 4homson Asia P%t 'td( Singapore( 2004 3< Pra0ash 6iralal ?oshi( A4ooling dataJ( /heeler Publishing( 2000 4< ,en0ataraman D<( ADesign o" ?igs( i:tures and PresstoolsJ( 4M6( 200) )< 6aslehurst M<( AManu"acturing 4echnologyJ( 4he !'*S( 1919< ,5

2+

ED 922+

MECHANISMS DESIGN AND SIMULATIONBB L T)C + 0 2 ,

UNIT I

INTRODUCTION

3e%ie; o" "undamentals o" 0inematics&classi"ications o" mechanisms&components o" mechanisms + mobility analysis + "ormation o" one D<=< < multi loop 0inematic chains( 5et;or0 "ormula + Bross motion concepts&*asic 0inematic structures o" serial and parallel robot manipulators&Compliant mechanisms&!7ui%alent mechanisms< UNIT II AINEMATIC ANALYSIS 9

Position Analysis + ,ector loop e7uations "or "our bar( slider cran0( in%erted slider cran0( geared "i%e bar and si: bar lin0ages< Analytical methods "or %elocity and acceleration Analysis+ "our bar lin0age .er0 analysis< Plane comple: mechanisms&au:iliary point method< Spatial 3SS3 mechanism&Dena%it&6artenberg Parameters + or;ard and in%erse 0inematics o" robot manipulators<

UNIT III

)ATH CURVATURE THEORYJ COU)LER CURVE

i:ed and mo%ing centrodes( in"lection points and in"lection circle< !uler Sa%ary e7uation( graphical constructions + cubic o" stationary cur%ature< our bar coupler cur%e&cusp& crunode&coupler dri%en si:&bar mechanisms&straight line mechanisms UNIT IV SYNTHESIS OF FOUR =AR MECHANISMS 9

4ype synthesis + 5umber synthesis + Associated 'in0age Concept< Dimensional synthesis + "unction generation( path generation( motion generation< Braphical methods& Pole techni7ue&in%ersion techni7ue&point position reduction&t;o( three and "our position synthesis o" "our& bar mechanisms< Analytical methods& reudensteinIs !7uation&*lochIs Synthesis< UNIT V SYNTHESIS OF COU)LER CURVE =ASED MECHANISMS I CAM MECHANISMS 9 Cognate 'ingages&parallel motion 'in0ages< Design o" si: bar mechanisms&single d;ell& double d;ell&double stro0e< Beared "i%e bar mechanism&multi&d;ell< Cam Mechanisms& determination o" optimum si>e o" cams< Mechanism de"ects< Study and use o" Mechanism using Simulation So"t&;are pac0ages< Students should design and "abricate a mechanism model as term pro.ect< T '-( ,5 / +0 0 15 H$% N '": T#' $&-(/)$-4'&4": +0 H$%
BB

A T"$2 )$ H"4' 2#%' <" 6&C"5 7 $ A%%"%%2"5' + (C 23#(% $8)

2,

REFERENCES: 1< 3obert '<5orton<( ADesign o" MachineryJ(4ata McBra; 6ill( 200)< 2< Sandor B<5<( and !rdman A<B<( AAd%anced Mechanism Design Analysis and SynthesisJ( Prentice 6all( 1994< 3< Eic0er( ?<?<( Pennoc0( B< 3< and Shigley( ?<!<( A4heory o" Machines and MechanismsJ( =:"ord Eni%ersity Press( 200)< 4< Amitabha Bhosh and Aso0 Dumar Malli0( A4heory o" Mechanism and MachinesJ( !/'P( Delhi( 1999< )< Denneth ?( /aldron( Bary '< Din>el( ADinematics( Dynamics and Design o" MachineryJ( ?ohn /iley&sons( 1999< -< 3amamurti( ,<( AMechanics o" MachinesJ( 5arosa( 200)<

IC 9262

COM)UTATIONAL FLUID DYNAMICS LT )C + 00 +

UNIT I

GOVERNING DIFFERENTIAL EEUATION AND FINITE DIFFERENCE METHOD *0

Classi"ication( #nitial and *oundary conditions + #nitial and *oundary ,alue problems + inite di""erence method( Central( or;ard( *ac0;ard di""erence( Eni"orm and non& uni"orm Brids( 5umerical !rrors( Brid #ndependence 4est< UNIT II CONDUCTION HEAT TRANSFER *0

Steady one&dimensional conduction( 4;o and three dimensional steady state problems( 4ransient one&dimensional problem( 4;o&dimensional 4ransient Problems< UNIT III INCOM)RESSI=LE FLUID FLO? *0

Bo%erning !7uations( Stream unction + ,erticity method( Determination o" pressure "or %iscous "lo;( S#MP'! Procedure o" Patan0ar and Spalding( Computation o" *oundary layer "lo;( "inite di""erence approach< UNIT IV CONVECTION HEAT TRANSFER AND FEM *0

Steady =ne&Dimensional and 4;o&Dimensional Con%ection + di""usion( Ensteady one& dimensional con%ection + di""usion( Ensteady t;o&dimensional con%ection + Di""usion + #ntroduction to "inite element method + solution o" steady heat conduction by !M + #ncompressible "lo; + simulation by !M<

25

UNIT V

TUR=ULENCE MODELS

Algebraic Models + =ne e7uation model( D + Q Models( Standard and 6igh and 'o; 3eynolds number models( Prediction o" "luid "lo; and heat trans"er using standard codes< T '-(: ,5 :$%. REFERENCES: 1< Muralidhar( D<( and Sundarara.an( 4<( AComputational luid lo; and 6eat 4rans"erJ( 5arosa Publishing 6ouse( 5e; Delhi( 199)< 2< Bhoshdasdidar( P<S<( AComputer Simulation o" "lo; and heat trans"erJ 4ata McBra;&6ill Publishing Company 'td<( 1999< 3< Subas( ,<Patan0ar A5umerical heat trans"er "luid "lo;J( 6emisphere Publishing Corporation( 1990< 4< 4aylor( C and 6ughes( ?<*< A inite !lement Programming o" the 5a%ier& Sto0es !7uationJ( Pineridge Press 'imited( E<D<( 1991< )< Anderson( D<A<( 4annehill( ?<#<( and Pletcher( 3<6<( AComputational "luid Mechanics and 6eat 4rans"er A 6emisphere Publishing Corporation( 5e; Lor0( ESA(1994< -< letcher( C<A<?< AComputational 4echni7ues "or luid Dynamics 1J undamental and Beneral 4echni7ues( Springer + ,erlag( 1991< 1< letcher( C<A<?< AComputational 4echni7ues "or "luid Dynamics 2J Speci"ic 4echni7ues "or Di""erent lo; Categories( Springer + ,erlag( 1991< 9 *ose( 4<N<( A5umerical luid DynamicsJ 5arosa Publishing 6ouse( 1991< CC9251 UNIT I TOTAL EUALITY MANAGEMENT INTRODUCTION LT)C + 00 + 9

5eed "or 48M( e%olution o" 7uality( De"inition o" 7uality( 48M philosophy + C=543#*E4#=5S = Deming ?uran( Crosby and #shi0a;a( 48M models< UNIT II )LANNING 9

,ision( Mission( 8uality policy and ob.ecti%e Planning and =rgani>ation "or 7uality( 8uality policy Deployment( 8uality "unction deployment( introduction to *P3 and analysis o" 8uality Costs< UNIT III TEM )RINCI)LES 9

Customer "ocus( 'eadership and 4op management commitment( !mployee in%ol%ement + !mpo;erment and 4eam ;or0( Supplier 8uality Management( Continuous process impro%ement( 4raining( per"ormance Measurement and customer satis"action< UNIT IV TEM TOOLS AND TECHNIEUES 9

PDSA( 4he Se%en 4ools o" 8uality( 5e; Se%en management tools( Concept o" si: sigma( M!A( *ench Mar0ing( ?#4( P=DA L=D!( )S( DA#K!5( 8uality circles< UNIT V EUALITY SYSTEMS 9

26

5eed "or #S= 9000 Systems( clauses Documentation( #mplementation( #ntroduction to #S=14000 and =S6AS19000( #mplementation o" 48M( Case Studies< TOTAL: ,5 )ERIODS TE>T =OOA: Dale 6<*ester"iled( A4otal 8uality ManagementJ( Pearson !ducation Asia( F#ndian reprint 2002G REFERENCES: 1< =a0land<?<S< A4otal 8uality ManagementJ( *utter;orth+6cinemann 'td<( =:"ord( 1999< 2< 5arayana ,< and Sreeni%asan( 5<S<( A8uality Management + Concepts and 4as0sJ( 5e; Age #nternational 199-< 3< Keiri< A4otal 8uality Management "or !ngineersJ( /ood 6ead Publishers( 1991< 4< ?uran ?<M and ran0 M<Bryna ?r<( A8uality Planning and AnalysisJ( 4M6( #ndia( 1992< )< *rain 3ethery( #S= 9000( Producti%ity and 8uality Publishing P%t<'td<( 1993< -< D<Mills( 8uality Auditing( Chapman and 6all( 1993<

21

CC 925.

RELIA=ILITY ENGINEERING MODELS LT)C +0 0+

UNIT I

RELIA=ILITY CONCE)T

3eliability de"inition + 8uality and 3eliability+ 3eliability mathematics + 3eliability "unctions + 6a>ard rate + Measures o" 3eliability + Design li"e +A priori and posteriori probabilities + Mortality o" a component +*ath tub cur%e + Ese"ul li"e< UNIT II FAILURE DATA ANALYSIS **

Data collection +!mpirical methodsC Engrouped2Brouped( Complete2Censored data + 4ime to "ailure distributionsC !:ponential( /eibull + 6a>ard plotting + Boodness o" "it tests< UNIT III RELIA=ILITY ASSESSMENT *0

Di""erent con"igurations + 3edundancy + m2n system + Comple: systemsC 3*D + *ayeIs method + Cut and tie sets + ault 4ree Analysis + Standby system< UNIT IV RELIA=ILITY MONITORING .

'i"e testing methodsC ailure terminated + 4ime terminated + Se7uential 4esting + 3eliability gro;th monitoring + 3eliability allocation + So"t;are reliability< UNIT V RELIA=ILITY IM)ROVEMENT 1

Analysis o" do;ntime + 3epair time distribution + System M443 + Maintainability prediction + Measures o" maintainability + System A%ailability + 3eplacement theory< TOTAL: ,5 )ERIODS REFERENCES: 1< 2< Charles !< !beling( AAn introduction to 3eliability and Maintainability engineeringJ( 4M6( 2000< 3oy *illington and 3onald 5< Allan( A3eliability !%aluation o" !ngineering SystemsJ( Springer( 2001<

2.

CC 9259

MAINTENANCE ENGINEERING AND MANAGEMENT LT)C + 00 +

UNIT I

INTRODUCTION

Maintenance de"inition + Maintenance ob.ecti%es + Maintenance management + unctions o" maintenance department + 4ero technology + Maintenance costs< UNIT II MAINTENANCE MODELS *2

Maintenance policies + #mper"ect maintenance + PM %ersus b2d maintenance + =ptimal PM schedule and product characteristics + #nspection decisionsC Ma:imi>ing pro"it + Minimi>ing do;ntime + 3eplacement models< UNIT III MAINTENANCE LOGISTICS **

Maintenance sta""ing + 6uman "actors +3esource re7uirementsC =ptimal si>e o" ser%ice "acility + =ptimal repair e""ort + Maintenance planning and scheduling + Spares planning + Capital spare< UNIT IV MAINTENANCE EUALITY .

i%e Kero concept + M!CA + Maintainability prediction+ Design "or maintainability + Maintainability allocation + 3eliability Centered Maintenance< UNIT IV TOTAL )RODUCTIVE MAINTENANCE . 4PM "undamentals + Chronic and sporadic losses + Si: big losses + =!! as a measure + 4PM pillars+ Autonomous maintenance +4PM implementation< TOTAL: ,5 )ERIODS REFERENCES: 1< Andre; D<S<?ardine H Albert 6<C<4sang( AMaintenance( 3eplacement and 3eliabilityJ( 4aylor and rancis( 200-< 2< *i0as *adhury H S<D<*asu( A4ero 4echnologyC 3eliability !ngineering and Maintenance ManagementJ( Asian *oo0s( 2003< 3< Seichi 5a0a.ima( A4otal Producti%e MaintenanceJ( Producti%ity Press( 1993<

29

CC 9250

MECHATRONICS IN MANUFACTURING SYSTEMS LT)C + 0 0 +

UNIT I

INTRODUCTION

#ntroduction to Mechatronics & Systems & Mechatronics in Products & Measurement Systems & Control Systems & 4raditional design and Mechatronics Design< UNIT II SENSORS AND TRANSDUCERS 9

#ntroduction & Per"ormance 4erminology & Displacement( Position and Pro:imity & ,elocity and Motion & luid pressure & 4emperature sensors & 'ight sensors & Selection o" sensors & Signal processing & Ser%o systems< UNIT III MICRO)ROCESSORS IN MECHATRONICS 9

#ntroduction & Architecture & Pin con"iguration & #nstruction set & Programming o" Microprocessors using 909) instructions & #nter"acing input and output de%ices & #nter"acing D2A con%erters and A2D con%erters +Applications & 4emperature control & Stepper motor control & 4ra""ic light controller< UNIT IV )ROGRAMMA=LE LOGIC CONTROLLERS 9

#ntroduction & *asic structure & #nput 2 =utput processing & Programming &Mnemonics 4imers( #nternal relays and counters & Data handling & Analog input 2 output & Selection o" P'C< UNIT V DESIGN AND MECHATRONICS 9

Designing & Possible design solutions & Case studies o" Mechatronics systems< T '-(: ,5 TE>T =OOAS: 1< Michael *<6istand and Da%id B< Alciatore( @ #ntroduction to Mechatronics and Measurement Systems@( McBra;&6ill #nternational !ditions( 1999< 2< *radley( D<A<( Da;son( D( *uru( 5<C< and 'oader( A?( @Mechatronics @( Chapman and 6all( 1993< 3< 3amesh<S( Baon0ar( @Microprocessor Architecture( Programming and ApplicationsJ /iley !astern( 1999< 4< 'a;rence ?<Damm( @ Enderstanding !lectro&Mechanical !ngineering( An #ntroduction to Mechatronics @( Prentice&6all( 2000< )< Bhosh( P<D< and Sridhar( P<3<( 0000 to 909)( A#ntroduction to Microprocessors "or !ngineers and Scientists @( Second !dition( Prentice 6all( 199)<

+0

?E= REFERENCE: 1< ;;;<cs<#ndiana<edu<

+*

CC 925*

COM)UTER AIDED )ROCESS )LANNING

L T ) C + 0 0 + 9

UNIT I

INTRODUCTION

4he Place o" Process Planning in the Manu"acturing cycle & Process Planning and Production Planning + Process Planning and Concurrent !ngineering( CAPP( Broup 4echnology< UNIT II )ART DESIGN RE)RESENTATION 9

Design Dra"ting & Dimensioning & Con%entional tolerance & Beometric tolerance & CAD & input 2 output de%ices & topology & Beometric trans"ormation & Perspecti%e trans"ormation & Data structure & Beometric modelling "or process planning & B4 coding & 4he opti> system & 4he M#C'ASS system< UNIT III )ROCESS ENGINEERING AND )ROCESS )LANNING 9

!:perienced( based planning & Decision table and decision trees & Process capability analysis & Process Planning & ,ariant process planning & Benerati%e approach & or;ard and *ac0;ard planning( #nput "ormat( A(. UNIT IV COM)UTER AIDED )ROCESS )LANNING SYSTEMS 9

'ogical Design o" a Process Planning & #mplementation considerations &manu"acturing system components( production ,olume( 5o< o" production "amilies & CAM&#( CAPP( M#P'A5( APPAS( AE4=P'A5 and P3=( CPPP< UNIT V AN INTERGRADED )ROCESS )LANNING SYSTEMS 9

4otally integrated process planning systems & An =%er%ie; & Modulus structure & Data Structure( operation & 3eport Beneration( !:pert process planning< T '-(: .,5 REFERENCES: 1< Bideon 6ale%i and 3oland D< /eill( @ Principles o" Process Planning @( A logical approach( Chapman H 6all( 199)< 2< 4ien&Chien Chang( 3ichard A</ys0( @An #ntroduction to automated process planning systems @( Prentice 6all( 199)< 3< Chang( 4<C<( @ An !:pert Process Planning System @( Prentice 6all( 199)< 4< 5anua Singh( @ Systems Approach to Computer #ntegrated Design and Manu"acturing @( ?ohn /iley H Sons( 199-< )< 3ao( AComputer Aided Manu"acturing @( 4ata McBra; 6ill Publishing Co<( 2000< ?E= REFERENCES: 1< httpC22claymore<engineer<gusu<edu2.ac0h2eod2automate2capp2capp<htm 2< httpC22!stra.<ute<s02.ournal2engl20212021<htm

+2

CC 9255

METROLOGY AND NON DESTRUCTIVE TESTING L T)C + 0 0+

UNIT I

MEASURING MACHINES

4ool Ma0erMs microscope & Co&ordinate measuring machines & Eni%ersal measuring machine & 'aser %ie;ers "or production pro"ile chec0s & #mage shearing microscope & Ese o" computers & Machine %ision technology & Microprocessors in metrology< UNIT II STATISTICAL EUALITY CONTROL 9

Data presentation & Statistical measures and tools & Process capability & Con"idence and tolerance limits & Control charts "or %ariables and "or "raction de"ecti%es & 4heory o" probability & Sampling & A*C standard & 3eliability and li"e testing< UNIT III LIEUID )ENETRANT AND MAGNETIC )ARTICLE TESTS 9

Characteristics o" li7uid penetrants & di""erent ;ashable systems & De%elopers & applications & Methods o" production o" magnetic "ields & Principles o" operation o" magnetic particle test & Applications & Ad%antages and limitations< UNIT III RADIO GRA)HY 9

Sources o" ray&:&ray production & properties o" d and : rays & "ilm characteristics & e:posure charts & contrasts & operational characteristics o" : ray e7uipment & applications< UNIT IV ULTRASONIC AND ACOUSTIC EMISSION TECHNIEUES 9

Production o" ultrasonic ;a%es & di""erent types o" ;a%es & general characteristics o" ;a%es & pulse echo method & A( *( C scans & Principles o" acoustic emission techni7ues & Ad%antages and limitations & #nstrumentation & applications< REFERENCES: T '-(: ,5

1< ?A#5( 3<D< @ !ngineering Metrology @( Dhanna Publishers( 1991< 2< *arry 6ull and ,ernon ?ohn( @ 5on Destructi%e 4esting @( MacMillan( 1999< 3< American Society "or Metals( @ Metals 6and *oo0 @( ,ol<##( 191-< 4< Progress in Acoustic !mission( @ Proceedings o" 10th #nternational Acoustic !mission Symposium @( ?apanese Society "or 5D#( 1990< ?E= REFERENCES: 1< ;;;<metrologytooling<com 2< ;;;<sisndt<com 3< ;;;<iu0Mtu&harburg<de

++

ED 925+ UNIT I

ADVANCED MECHANICS OF MATERIALS ELASTICITY

LT)C + 0 0 + 9

Stress&Strain relations and general e7uations o" elasticity in Cartesian( Polar and cur%ilinear coordinates( di""erential e7uations o" e7uilibrium&compatibility&boundary conditions&representation o" three&dimensional stress o" a tension generali>ed hoo0Ms la; & St< ,enantMs principle & plane stress & AiryMs stress "unction< !nergy methods< UNIT II SHEAR CENTER AND UNSYMMETRICAL =ENDING *0

'ocation o" shear center "or %arious thin sections & shear "lo;s< Stresses And de"lections in beams sub.ected to unsymmetrical loading&0ern o" a section< UNIT III CURVED FLE>I=LE MEM=ERS AND STRESSES IN FLAT )LATES *0

Circum"erence and radial stresses + de"lections & cur%ed beam ;ith restrained ends & closed ring sub.ected to concentrated load and uni"orm load & chain lin0s and crane hoo0s< Solution o" rectangular plates + pure bending o" plates + de"lection + uni"ormly distributed load + %arious end conditions UNIT IV TORSION OF NON-CIRCULAR SECTIONS 1

4orsion o" rectangular cross section & St<,enants theory & elastic membrane analogy & PrandtlMs stress "unction & torsional stress in hollo; thin ;alled Stress UNIT V STRESSES IN ROTARY SECTIONS AND CONTACT STRESSES 9

3adial and tangential stresses in solid disc and ring o" uni"orm thic0ness and %arying thic0ness allo;able speeds< Methods o" computing contact stress& de"lection o" bodies in point and line contact applications< T '-(: ,5

REFERENCES: 1< Arthur P *oresi( 3ichard ?< Schmidt( AAd%anced mechanics o" materialsJ( ?ohn /iley( 2002< 2< 4imoshen0o and Boodier( @4heory o" !lasticity@( McBra; 6ill< 3< 3obert D< Coo0( /arren C< Loung( @Ad%anced Mechanics o" Materials@( Mc& millan pub< Co<( 199)< 4< Srinath< '<S<( AAd%anced Mechanics o" solidsJ( 4ata McBra; 6ill( 1992< )< B 6 3yder Strength o" Materials Macmillan( #ndia 'td( 2001<

+,

ED 9259

DESIGN OF MATERIAL HANDLING EEUI)MENTS (U%" 7 A33$ C"! D-'- = D I% )"$2&''"!) LT ) C + 0 0+ 5

UNIT I

MATERIALS HANDLING EEUI)MENT

4ypes( selection and applications UNIT II DESIGN OF HOISTS *0

Design o" hoisting elementsC /elded and roller chains & 6emp and ;ire ropes & Design o" ropes( pulleys( pulley systems( sproc0ets and drums( 'oad handling attachments< Design o" "orged hoo0s and eye hoo0s + crane grabs & li"ting magnets & Brabbing attachments & Design o" arresting gear & *ra0esC shoe( band and cone types< UNIT III DRIVES OF HOISTING GEAR *0

6and and po;er dri%es & 4ra%eling gear & 3ail tra%eling mechanism & cantile%er and monorail cranes & sle;ing( .ib and lu""ing gear & cog;heel dri%e & selecting the motor ratings< UNIT IV CONVEYORS *0 4ypes & description & design and applications o" *elt con%eyors( apron con%eyors and escalators Pneumatic con%eyors( Scre; con%eyors and %ibratory con%eyors< UNIT V ELEVATORS *0

*uc0et ele%atorsC design & loading and buc0et arrangements & Cage ele%ators & sha"t ;ay( guides( counter ;eights( hoisting machine( sa"ety de%ices & Design o" "or0 li"t truc0s< T '-(: ,5 TE>T =OOAS: 1< 3uden0o( 5<( Materials handling e7uipment( !'n%ee Publishers( 1910< 2< Spi%a0o%sy( A<=< and Dyach0o%( ,<D<( Con%eying Machines( ,olumes # and ##( M#3 Publishers( 199)< REFERENCES: 1< Ale:andro%( M<( Materials 6andling !7uipments( M#3 Publishers( 1991< 2< *olt>harol( A<( Materials 6andling 6andboo0( 4he 3onald Press Company( 19)9< 3< P<S<B< 4ech<( ADesign Data *oo0J( Dalai0athir Achchagam( Coimbatore( 2003< 4< 'ingaiah< D< and 5arayana #yengar( AMachine Design Data 6and *oo0J( ,ol< 1 H 2( Suma Publishers( *angalore( 1993

+5

CC 9252

DATA COMMUNICATION IN CAD / CAM L T ) C + 0 0 +

UNIT I

DIGITAL COM)UTERS I MICRO )ROCESSORS

*loc0 diagram & register trans"er language & arithmetic( logic and shi"t micro operations & instruction code & training and control instruction cycle & #2= and interrupt design o" basic computer< Machine language & assembly language & assembler< 3egisters A'E and *us Systems & timing and control signals & machine cycle and timing diagram & "unctional bloc0 diagrams o" 90 : 9- and modes o" operation< eatures o" Pentium Processors UNIT II O)ERATING SYSTEM I ENVIRONMENTS 9

4ypes & "unctions & E5#N H /#5D=/S 54 & Architecture & Braphical Eser #nter"aces< Compilers & Analysis o" the Source program & the phases o" a compiler & cousins o" the compiler( the grouping o" phases & compiler construction tools< UNIT III COMMUNICATION MODEL 9

Data communication and net;or0ing & protocols and architecture & data transmission concepts and terminology & guided transmission media & ;ireless transmission & data encoding & asynchronous and synchronous communication & base band inter"ace standards 3S232C( 3S449 inter"ace< UNIT IV COM)UTER NET?ORAS 9

5et;or0 structure & net;or0 architecture & the =S# re"erence model ser%ices & net;or0 standardi>ation + e:ample & Managing remote systems in net;or0 & net;or0 "ile systems & net ;or0ing in manu"acturing< UNIT V INTERNET 9

#nternet ser%ices & Protocols & intranet in"ormation ser%ices & mail based ser%ice & system and net;or0 re7uirements & #nternet tools & usenet & e&mail & #3C & ;;; & 4P & 4elnet< T '-(: ,5 REFERENCES: 1< 2< 3< 4< Morris Mano< M<( @Computer System Architecture@( Prentice 6all o" #ndia( 199-< Baon0ar 3<S<( @Microprocessor Architecture( Programming and Applications o" 909)@( Penram #nternational( 1991 Peterson ?<'<( Bal%in P< and Silberscha>( A<( @=perating Systems Concepts@( Addison /esley( 1991< Al"red ,< Aho( 3a%i Set.hi( ?e""rey D Ellman( @Compilers Principles 4echni7ues and 4ools@( Addison /esley( 199-<

+6

)< -< 1<

/illiam Stallings( @Data o" Computer Communications@ Prentice 6all o" #ndia( 1991< Andre; S< 4anenbanum @Computer 5et;or0s@( Prentice 6all o" #ndia 3rd !dition( 199-< Christian Crumlish( @4he A*CMs o" the #nternet@( *P* Publication( 199-<

C C 9 25 +

INDUSTRIAL SAFETY MANAGEMENT L T ) C + 0 0 +

UNIT I

SAFETY MANAGEMENT

!%aluation o" modern sa"ety concepts & Sa"ety management "unctions & sa"ety organi>ation( sa"ety department & sa"ety committee( sa"ety audit & per"ormance measurements and moti%ation & employee participation in sa"ety & sa"ety and producti%ity< UNIT II O)ERATIONAL SAFETY 9

6ot metal =peration & *oiler( pressure %essels & heat treatment shop & gas "urnace operation & electroplating&hot bending pipes & Sa"ety in ;elding and cutting< Cold&metal =peration & Sa"ety in Machine shop & Cold bending and cham"ering o" pipes & metal cutting & shot blasting( grinding( painting & po;er press and other machines< UNIT III SAFETY MEASURES 9

'ayout design and material handling & Ese o" electricity & Management o" to:ic gases and chemicals & #ndustrial "ires and pre%ention & 3oad sa"ety & high;ay and urban sa"ety & Sa"ety o" se;age disposal and cleaning & Control o" en%ironmental pollution & Managing emergencies in #ndustries & planning( security and ris0 assessments( on& site and o"" site< Control o" ma.or industrial ha>ards< UNIT IV ACCIDENT )REVENTION 9

6uman side o" sa"ety & personal protecti%e e7uipment & Causes and cost o" accidents< Accident pre%ention programmes & Speci"ic ha>ard control strategies & 6AK=P & 4raining and de%elopment o" employees & irst Aid& ire "ighting de%ices & Accident reporting( in%estigation< UNIT V SAFETYJ HEALTHJ ?ELFARE I LA?S 9

Sa"ety and health standards & #ndustrial hygiene & occupational diseases pre%ention & /el"are "acilities & 6istory o" legislations related to Sa"ety&pressure %essel act&#ndian boiler act & 4he en%ironmental protection act & !lectricity act & !:plosi%e act<

+1

T '-(: ,5 TE>T =OOAS: 1< 2< ?ohn ,< Brimaldi and 3ollin 6< Simonds( @Sa"ety Management@( All #ndia 4ra%ellers boo0seller( 5e; Delhi&1999< Drishnan 5<,<( @Sa"ety in #ndustry@( ?aico Publisher 6ouse( 199-<

REFERENCES: 1< 2< 3< 4< )< =ccupational Sa"ety Manual *6!'< #ndustrial sa"ety and the la; by P<M<C< 5air PublisherMs( 4ri%andrum< Managing emergencies in industries( 'oss Pre%ention o" #ndia 'td<( Proceedings(1999< Sa"ety security and ris0 management by E<D< Singh H ?<M< De;an( A<P<6< Publishing company( 5e; Delhi( 199-< Singh( E<D< and De;an( ?<M<( @Sa"ety( Security and ris0 management@( AP6 Publishing Company( 5e; Delhi( 199-<

+.

CC 925,

)ERFORMANCE MODELLING AND ANALYSIS OF MANUFACTURING SYSTEM L T ) C + 0 0 +

UNIT I

MANUFACTURING SYSTEMS I CONTROL

Automated Manu"acturing Systems & Modelling & 3ole o" per"ormance modelling & simulation models& Analytical models< Product cycle & Manu"acturing automation & !conomics o" scale and scope & input2output model & plant con"igurations< Per"ormance measures & Manu"acturing lead&time & /or0 in process &Machine utili>ation & 4hroughput + Capacity & le:ibility & per"ormability & 8uality< Control Systems & Control system architecture & actory communications & 'ocal area net;or0s & actory net ;or0s & =pen systems interconnection model & 5et ;or0 to net;or0 interconnections & Manu"acturing automation protocol & Database management system< UNIT II MANUFACTURING )ROCESSES 9

!:amples o" stochastic processes & Poisson process Discrete time Mar0o% chain models & De"inition and notation & So.ourn times in states & !:amples o" D4MCs in manu"acturing & Chapman & Dolmogoro% e7uation & Steady&state analysis< Continuous 4ime Mar0o% Chain Models & De"initions and notation & So.ourn times in states & e:amples o" C4MCs in manu"acturing & !7uations "or C4MC e%olution & Mar0o% model o" a trans"er line< *irth and Death Processes in Manu"acturing & Steady state analysis o" *D Processes & 4ypical *D processes in manu"acturing< UNIT III EUEUING MODELS 9

5otation "or 7ueues & !:amples o" 7ueues in manu"acturing systems & Per"ormance measures & 'ittleMs result & Steady state analysis o" M2M2m 7ueue( 7ueues ;ith general distributions and 7ueues ;ith brea0do;ns & Analysis o" a "le:ible machine center< UNIT IV EUEUING NET?ORAS 9

!:amples o" 85 models in manu"acturing & 'ittleMs la; in 7ueuing net;or0s & 4andem 7ueue & An open 7ueuing net;or0 ;ith "eed bac0 & An open central ser%er model "or MS & Closed trans"er line & Closed ser%er model & Barden 5e;ell net;or0s< UNIT V )ETRI NETS 9

Classical Petri 5ets & De"initions & 4ransition "iring and reachability & 3epresentational po;er & properties & Manu"acturing models< Stochastic Petri 5ets & !:ponential timed Petri 5ets & Benerali>ed Stochastic Petri 5ets & modelling o" DA5*A5 systems & Manu"acturing models< T '-(: ,5

+9

REFERENCES: 1< ,is;anadham( 5 and 5arahari( L< @Per"ormance Modelling o" Automated Manu"acturing Systems@( Prentice 6all o" #ndia( 5e; Delhi( 1994< 2< 4ri%edi( D<S<( @Probability and Statistics ;ith 3eliability( 8ueuing and Computer Science Applications@( Prentice 6all( 5e; ?ersey( 1992< 3< Bupta S<C<( H Dapoor ,<D<( @ undamentals o" Mathematical Statistics@( 3rd !dition( Sultan Chand and Sons( 5e; Delhi( 1999<

CI 9259

RA)ID )ROTOTY)ING LT)C + 00+

AIM: 4o pro%ide 0no;ledge on di""erent types o" 3apid Prototyping systems and its applications in %arious "ields< O=@ECTIVE: Benerating a good understanding o" 3P history( its de%elopment and applications< !:pose the students to di""erent types o" 3apid prototyping processes( materials used in 3P systems and re%erse engineering< UNIT I INTRODUCTION .

5eed & De%elopment o" 3P systems + 3P process chain & #mpact o" 3apid Prototyping on Product De%elopment +Digital prototyping & ,irtual prototyping& 3apid 4ooling & *ene"its& Applications< UNIT II REVERSE ENGINEERING AND CAD MODELING *0

*asic concept& Digiti>ation techni7ues + Model 3econstruction + Data Processing "or 3apid PrototypingC CAD model preparation( Data 3e7uirements + geometric modeling techni7uesC /ire "rame( sur"ace and solid modeling + data "ormats & Data inter"acing( Part orientation and support generation( Support structure design( Model Slicing and contour data organi>ation( direct and adapti%e slicing( 4ool path generation< UNITIII LIEUID =ASED AND SOLID =ASED RA)ID )ROTOTY)ING SYSTEMS *0

Stereolithography FS'AGC ApparatusC Principle( per&build process( part&building( post&build processes( photo polymeri>ation o" S' resins( part 7uality and process planning( recoating issues( materials( ad%antages( limitations and applications<

,0

Solid Bround Curing FSBCGC ;or0ing principle( process( strengths( ;ea0nesses and applications< used deposition Modeling F DMGC Principle( details o" processes( process %ariables( types( products( materials and applications< laminated ob.ect manu"acturingF'=MGC /or0ing Principles( details o" processes( products( materials( ad%antages( limitations and applications & Case studies< UNIT IV )O?DER =ASED RA)ID )ROTOTY)ING SYSTEMS *0

Selecti%e 'aser SinteringFS'SGC Principle( process( #ndirect and direct S'S& po;der structures( modeling o" S'S( materials( post processing( post curing( sur"ace de%iation and accuracy( Applications< 'aser !ngineered 5et ShapingF'!5SGC Processes( materials( products( ad%antages( limitations and applications+ Case Studies< UNIT V OTHER RA)ID )ROTOTY)ING TECHNOLOGIES 1

4hree dimensional Printing F3DPGCPrinciple( basic process( Physics o" 3DP( types o" printing( process capabilities( material system< Solid based( 'i7uid based and po;der based 3DP systems( strength and ;ea0ness( Applications and case studies< Shape Deposition Manu"acturing FSDMGC #ntroduction( basic process( shape decomposition( mold SDM and applications< Selecti%e 'aser Melting( !lectron *eam Melting + 3apid manu"acturing< TOTAL: ,5 )ERIODS TE>T =OOA: 1< 3apid prototypingC Principles and applications( second edition( Chua C<D<( 'eong D< <( and 'im C<S<( /orld Scienti"ic Publishers( 2003< 2< 3apid prototyping( Andreas Bebhardt( 6anser Bardener Publications( 2003< REFERENCE: 1< 3apid Prototyping and !ngineering applications C A tool bo: "or prototype de%elopment( 'iou /<'iou( ran0 /<'iou( C3C Press( 2001< 2< 3apid PrototypingC 4heory and practice( Ali D< Damrani( !mad Abouel 5asr( Springer( 200-< 3< 3apid 4oolingC 4echnologies and #ndustrial Applications( Peter D<6ilton( 6ilton2?acobs( Paul <?acobs( C3C press( 2000<

,*

ED 925.

INDUSTRIAL RO=OTICS AND E>)ERT SYSTEMS LT)C +0 0 +

UNIT I

INTRODUCTION AND RO=OT AINEMATICS

*0

De"inition need and scope o" #ndustrial robots + 3obot anatomy + /or0 %olume + Precision mo%ement + !nd e""ectors + Sensors< 3obot Dinematics + Direct and in%erse 0inematics + 3obot tra.ectories + Control o" robot manipulators + 3obot dynamics + Methods "or orientation and location o" ob.ects< UNIT II RO=OT DRIVES AND CONTROL 9

Controlling the 3obot motion + Position and %elocity sensing de%ices + Design o" dri%e systems + 6ydraulic and Pneumatic dri%es + 'inear and rotary actuators and control %al%es + !lectro hydraulic ser%o %al%es( electric dri%es + Motors + Designing o" end e""ectors + ,acuum( magnetic and air operated grippers< UNIT III RO=OT SENSORS 9 4ransducers and Sensors + 4actile sensor + Pro:imity and range sensors + Sensing .oint "orces + 3obotic %ision system + #mage 3epresentation & #mage Brabbing +#mage processing and analysis + !dge !nhancement + Contrast Stretching + *and 3ationing & #mage segmentation + Pattern recognition + 4raining o" %ision system< UNIT IV RO=OT CELL DESIGN AND A))LICATION 9

3obot ;or0 cell design and control + Sa"ety in 3obotics + 3obot cell layouts + Multiple 3obots and machine inter"erence + 3obot cycle time analysis< #ndustrial application o" robots< UNIT V RO=OT )ROGRAMMINGJ ARTIFICIAL INTELLIGENCE AND E>)ERT SYSTEMS .

Methods o" 3obot Programming + Characteristics o" tas0 le%el languages lead through programming methods + Motion interpolation< Arti"icial intelligence + *asics + Boals o" arti"icial intelligence + A# techni7ues + problem representation in A# + Problem reduction and solution techni7ues & Application o" A# and D*!S in 3obots< T '-(: ,5

,2

TE>T =OOA: 1< D<S< u( 3<C< Bon>ale> and C<S<B< 'ee( A3obotics Control( Sensing( ,ision and #ntelligenceJ( Mc Bra; 6ill( 1991< REFERENCES: 1< Loram Doren(J 3obotics "or !ngineersI Mc Bra;&6ill( 1991< 2< Do>yrey( Lu< A#ndustrial 3obotsJ( M#3 Publishers Mosco;( 199)< 3< 3ichard< D( Dla"ter( 4homas( A( Chmiele;s0i( Michael 5egin( A3obotics !ngineering + An #ntegrated ApproachJ( Prentice&6all o" #ndia P%t< 'td<( 1994< 4< Deb( S<3<J 3obotics 4echnology and le:ible AutomationJ( 4ata Mc Bra;&6ill( 1994< )< Mi0ell( P< Broo%er( Mitchell /eis( 3oger( 5< 5agel( 5icholas B< =drey(J #ndustrial 3obotics 4echnology( Programming and ApplicationsJ( Mc Bra;&6ill( #nt< 199-< -< 4imothy ?ordanides et al (J!:pert Systems and 3obotics A( Springer +,erlag( 5e; Lor0( May 1991<

ED 9222

VI=RATION ANALYSIS AND CONTROLBB LT)C + 0 2 ,

O=@ECTIVE: FiG<4o understands the undamentals o" ,ibration and its practical applications< FiiG<4o understand the ;or0ing principle and operations o" %arious %ibrations Measuring instruments FiiiG<4o understand the %arious ,ibration control strategies UNIT I FUNDAMENTALS OF VI=RATION *0

#ntroduction &Sources =" ,ibration&Mathematical Models& Displacement( %elocity and Acceleration& 3e%ie; =" Single Degree reedom Systems &,ibration isolation ,ibrometers and accelerometers &<3esponse 4o Arbitrary and non& harmonic !:citations + 4ransient ,ibration +#mpulse loads&Critical Speed =" Sha"t&3otor systems< UNIT II 1 T?O DEGREE FREEDOM SYSTEM

#ntroduction& ree ,ibration =" Endamped And Damped& orced ,ibration /ith 6armonic !:citation System +Coordinate Couplings And Principal Coordinates UNIT III MULTI-DEGREE FREEDOM SYSTEM AND CONTINUOUS SYSTEM 9

,+

Multi Degree reedom System +#n"luence Coe""icients and sti""ness coe""icients& le:ibility Matri: and Sti""ness Matri: + !igen ,alues and !igen ,ectors&Matri: #teration Method +Appro:imate MethodsC Dun0erley( 3ayleighIs( and 6ol>er Method &Beared Systems&!igen ,alues H !igen %ectors "or large system o" e7uations using sub space( 'anc>os method & Continuous SystemC ,ibration o" String( Sha"ts and *eams UNIT IV VI=RATION CONTROL 9

Speci"ication o" ,ibration 'imits +,ibration se%erity standards& ,ibration as condition Monitoring tool&,ibration #solation methods& &Dynamic ,ibration Absorber( 4orsional and Pendulum 4ype Absorber& Damped ,ibration absorbers&Static and Dynamic *alancing& *alancing machines& ield balancing + ,ibration Control by Design Modi"ication& & Acti%e ,ibration Control UNIT V E>)ERIMENTAL METHODS IN VI=RATION ANALYSIS *0

,ibration Analysis =%er%ie; & !:perimental Methods in ,ibration Analysis<&,ibration Measuring #nstruments & Selection o" Sensors& Accelerometer Mountings< &,ibration !:citers&Mechanical( 6ydraulic( !lectromagnetic And !lectrodynamics + re7uency Measuring #nstruments&< System #denti"ication "rom re7uency 3esponse &4esting "or resonance and mode shapes< T '-(
BB

60 ,5 / *5 L-< H #$%

A T"$2 )$ H"4' 2#%' <" 6&C"5 7 $ A%%"%%2"5' + (C 23#(% $8) TE>T =OOA : 1< 3ao( S<S<(J Mechanical ,ibrations(J Addison /esley 'ongman( 199)< 2< 4homson( /<4< + A4heory o" ,ibration ;ith ApplicationsJ( C*S Publishers and Distributors( 5e; Delhi( 1990

REFERENCES: 1< 3amamurti< ,( AMechanical ,ibration Practice ;ith *asic 4heoryJ( 5arosa( 5e; Delhi( 2000< 2< S< Braham Delly H Shashidar D< Dudari( AMechanical ,ibrationsJ( 4ata McBra; +6ill Publishing Com< 'td 5e; Delhi( 2001<

,,

CC9256

DESIGN OF CELLULAR MANUFACTURING SYSTEM L T ) C + 0 0 +

AIM: 4o impart 0no;ledge on group technology( optimi>ation algorithms( implementation o" B42CMS( Per"ormance measurements and economical aspects o" CMS< O=@ECTIVE: At the end o" this course the student should be able to understand 1< Concepts and applications o" Cellular manu"acturing systems 2< 4raditional and non&traditional approaches o" Problem sol%ing 3< Per"ormance measurement 4< 6uman and economical aspects o" CMS< UNIT I INTRODUCTION *2

#ntroduction to Broup 4echnology( 'imitations o" traditional manu"acturing systems( characteristics and design o" groups( bene"its o" B4 and issues in B4< UNIT II CMS )LANNING AND DESIGN *0

Problems in B42CMS & Design o" CMS & Models( traditional approaches and non& traditional approaches &Benetic Algorithms( Simulated Annealing( 5eural net;or0s< UNIT III IM)LEMENTATION OF GT/CMS *0

#nter and #ntra cell layout( cost and non&cost based models( establishing a team approach( Managerial structure and groups( batch se7uencing and si>ing( li"e cycle issues in B42CMS< UNIT IV )ERFORMANCE MEASUREMENT AND CONTROL .

Measuring CMS per"ormance & Parametric analysis & P*C in B42CMS( cell loading( B4 and M3P & "rame;or0< UNIT V ECONOMICS OF GT/CMS: 5

Con%entional ,s group use o" computer models in B42CMS( 6uman aspects o" B42CMS & cases< TOTAL: ,5 )ERIODS

,5

TE>T =OOAS: 1< As0in( 3<B< and ,a0haria( A<?<( B<4 @ Planning and =peration( in 4he automated "actory&6and *oo0C 4echnology and Management @( Cleland<D<#< and *idananda( * F!dsG( 4A* *oo0s ( 5L( 1991< 2< Damrani( A<D( Parsaei( 6<3 and 'iles( D<6< F!dsG( @ Planning( design and analysis o" cellular manu"acturing systems @( !lse%ier( 199)< REFERENCES: 1< *urbidge( ?<'< Broup @ 4echnology in !ngineering #ndustry @( Mechanical !ngineering pub<'ondon( 1919< 2<< #rani( S<A< @ Cellular Manu"acturing Systems @( 6and *oo0<

,6