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Spur Gears Component Generator

Spur Gears Component Generator (Version: 2012 (Build 160160000, 160))

1/3/2014

Project Info Guide

Design Guide - Center Distance Unit Corrections Guide - User Type of Load Calculation - Torque calculation for the specified power and speed Type of Strength Calculation - Check Calculation Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio Desired Gear Ratio Module Helix Angle Pressure Angle Center Distance Product Center Distance Total Unit Correction Circular Pitch Base Circular Pitch Operating Pressure Angle Contact Ratio i iin m a x p 4.2917 ul 4.2917 ul 1.750 mm 0.0000 deg 20.0000 deg 111.125 mm 0.2180 ul 5.498 mm

aw 111.502 mm

ptb 5.166 mm w 20.5253 deg 1.7024 ul 0.0110 mm 0.0055 mm

Limit Deviation of Axis Parallelity fx Limit Deviation of Axis Parallelity fy

Gears
Gear 1 Type of model Number of Teeth Unit Correction Pitch Diameter Outside Diameter Root Diameter Base Circle Diameter Work Pitch Diameter Facewidth Facewidth Ratio Addendum Clearance Root Fillet Tooth Thickness
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Gear 2 103 ul 0.2180 ul

Component Component z x d da df db b br a* c* rf * s 24 ul 0.0000 ul

42.000 mm 180.250 mm 45.490 mm 184.504 mm 37.625 mm 176.638 mm 39.467 mm 169.380 mm 38.000 mm 38.000 mm 0.9048 ul 1.0000 ul 0.2500 ul 0.3500 ul 2.749 mm 0.2108 ul 1.0000 ul 0.2500 ul 0.3500 ul 3.027 mm
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dw 42.142 mm 180.861 mm

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Spur Gears Component Generator

Tangential Tooth Thickness Chordal Thickness Chordal Addendum Chordal Dimension Chordal Dimension Teeth Wire Diameter Limit Deviation of Helix Angle Limit Circumferential Run-out Limit Deviation of Axial Pitch Limit Deviation of Basic Pitch Virtual Number of Teeth Virtual Pitch Diameter Virtual Outside Diameter Virtual Base Circle Diameter

st tc ac W zw dM F Fr fpt zv dn

2.749 mm 2.427 mm 1.303 mm 3.000 ul 3.000 mm

3.027 mm 2.673 mm 1.640 mm 12.000 ul 3.000 mm

13.504 mm 62.197 mm 46.116 mm 185.158 mm 0.0110 mm 0.0130 mm 0.0160 mm 0.0280 mm 0.0070 mm 0.0085 mm 24.000 ul 103.000 ul

Dimension Over (Between) Wires M

fpb 0.0066 mm 0.0080 mm 42.000 mm 180.250 mm

dan 45.490 mm 184.504 mm dbn 39.467 mm 169.380 mm 0.3325 ul -0.3840 ul -0.5540 ul 0.0027 ul 0.7185 ul -2.0641 ul -5.0046 ul -5.1746 ul 0.0027 ul 0.7900 ul

Unit Correction without Tapering xz Unit Correction without Undercut xp Unit Correction Allowed Undercut xd Addendum Truncation Unit Outside Tooth Thickness Tip Pressure Angle k sa

a 29.8202 deg 23.3604 deg

Loads
Gear 1 Power Speed Torque Efficiency Radial Force Tangential Force Axial Force Normal Force Resonance Speed P n T Fr Ft Fa Fn 25.000 kW 2800.00 rpm 85.262 N m Gear 2 24.500 kW 652.43 rpm 358.596 N m

0.980 ul 1514.911 N 4046.355 N 0.000 N 4320.642 N 6.158 mps

Circumferential Speed v

nE1 24040.465 rpm

Material
Gear 1 Gear 2 User material User material
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Spur Gears Component Generator

Ultimate Tensile Strength Yield Strength Modulus of Elasticity Poisson's Ratio Bending Fatigue Limit Contact Fatigue Limit Hardness in Tooth Core Hardness in Tooth Side

Su Sy E

785 MPa 588 MPa 0.300 ul

785 MPa 588 MPa 0.300 ul 430.0 MPa 1470.0 MPa 210 ul 650 ul 3000000 ul 9.0 ul 10.0 ul 4 ul

206000 MPa 206000 MPa

Flim 430.0 MPa Hlim 1470.0 MPa JHV VHV 210 ul 650 ul

Base Number of Load Cycles in Bending NFlim 3000000 ul W?hler Curve Exponent for Bending W?hler Curve Exponent for Contact Type of Treatment qF qH type 9.0 ul 10.0 ul 4 ul

Base Number of Load Cycles in Contact NHlim 100000000 ul 100000000 ul

Strength Calculation
Factors of Additional Load

Application Factor Dynamic Factor Face Load Factor Transverse Load Factor

KA

1.100 ul

KHv 1.211 ul 1.211 ul KH 1.577 ul 1.453 ul KH 1.008 ul 1.008 ul 1.000 ul

One-time Overloading Factor KAS

Factors for Contact

Elasticity Factor Zone Factor Contact Ratio Factor Life Factor Lubricant Factor Roughness Factor Speed Factor Helix Angle Factor Size Factor Work Hardening Factor
Factors for Bending

ZE ZH Z

189.812 ul 2.460 ul 0.875 ul

Single Pair Tooth Contact Factor ZB 1.076 ul 1.000 ul ZN 1.000 ul 1.000 ul ZL ZR Zv Z ZW 0.967 ul 1.000 ul 0.987 ul 1.000 ul 1.000 ul

ZX 1.000 ul 1.000 ul

Form Factor Stress Correction Factor Helix Angle Factor Contact Ratio Factor Alternating Load Factor
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YFa 2.676 ul 2.131 ul YSa 1.599 ul 1.894 ul Y Y YA 1.000 ul 0.691 ul 1.000 ul 1.000 ul
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Teeth with Grinding Notches Factor YSag 1.000 ul 1.000 ul

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Spur Gears Component Generator

Production Technology Factor Life Factor Notch Sensitivity Factor Size Factor Tooth Root Surface Factor
Results

YT YN Y YX YR

1.000 ul 1.000 ul 1.000 ul 1.000 ul 1.309 ul 1.364 ul 1.000 ul 1.000 ul 1.000 ul

Factor of Safety from Pitting Static Safety in Contact Static Safety in Bending Check Calculation

SH

1.241 ul 1.335 ul 1.605 ul 1.772 ul

Factor of Safety from Tooth Breakage S F

S Hst 2.299 ul 2.473 ul S Fst 3.063 ul 3.247 ul Positive

Summary of Messages
4:02:08 PM Design: Gear 1: The Unit Correction (x) is less than the Unit Correction without Tapering (xz) 4:02:08 PM Calculation: Calculation indicates design compliance!

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