PT.

INTERNATIONAL NICKEL INDONESIA

SPECIFICATION NO. TITLE : SHOP PAINTING

MSP.049

Rev.0

PAGE 1 OF 5 EWR

CONTENTS

1.0 2.0 3.0

SCOPE EQUIPMENT AND MATERIALS TO BE PAINTED DETAILS OF CONSTRUCTION

0
REV. NO . ISSUE DATE APPROVAL QUOTATION PURCHASE OTHER (SPECIFY) JOB ENGR. SUPV. ENGR. PROJ. ENGR. SUPT. ENGG. OWNER

DATE

REMARKS

APPROVAL

PT. INTERNATIONAL NICKEL INDONESIA

SPECIFICATION NO. TITLE : SHOP PAINTING 1.0. 1.1.

MSP.049

Rev.0

PAGE 2 OF 5 EWR

Scope The VENDOR shall furnish all materials, tools, equipment, and labor required for safe and satisfactory shop painting. These shall include : 1. 2. 3. Preparation of the surfaces to be painted. Prime coat painting. Finish coat painting (where specified).

2.0. 1.2. 2.2. 2.3.

Equipment and Materials to be Painted All structural and plate steel (such as beams, columns, trusses, brackets, supports, handrails, ladders, stairs, etc) shall be shop primed. All carbon steel chutes, ductwork, stacks, hoods, etc, shall be shop primed. All mechanical equipment (such as pumps, fans, conveyors, speed reducers, motors, electrical and control panels, etc) shall be shop primed and painted with Manufacturers Standard finish coat. Items with hot metal surfaces such as dryers, kilns, or electric furnace shells require no paint. Details of Construction No painting or finishing shall be done when the air is dust laden or the surface temperature of material to be painted is below dew point resulting in the condensation of moisture. Paints of different sources and composition shall not be mixed together. Where necessary to suit surface conditions and where areas to be painted are exposed to high temperatures, the method of modifying paint and its applications shall be performed in strict accordance with the paint manufacturers written directions, but in no case shall the use of thinners exceed one pint per gallon of paint. The use of thinner for any reason shall not relieve the VENDOR from obtaining complete hiding of each coat of paint. Equipment surfaces to be painted shall be dry, free from dirt, grease, corrosive scale, loose rust, welding slag before applying primer and paint or finish coat. Oil and grease shall be removed with clean cloths and cleaning solvents prior to mechanical cleaning. Cleaning and painting shall be so programmed that dust and other contaminants shall not fall on wet or newly painted surfaces. No stainless steel or non-ferrous metal surfaces shall be painted. Cleaning and Painting Application (Base Quote)

3.0. 3.1. 3.2.

3.3.

3.4. 3.5

PT. INTERNATIONAL NICKEL INDONESIA

SPECIFICATION NO. TITLE : SHOP PAINTING 3.5.1. 3.5.2.

MSP.049

Rev.0

PAGE 3 OF 5 EWR

Any traces of oil, grease, welding flux residues and salts shall first be removed by solvent cleaning methods as outlined in Specification SSPC-SP-1-63. All surfaces to be coated shall be cleaned of all loose mill scale and all loose or non-adherent rust and all loose paint by one or more of the following methods : 3.5.2.1. Power wirebrushing 3.5.2.2. Power impact tool cleaning 3.5.2.3. Power grinding

3.5.3. 3.5.4.

All cleaned surfaces shall be subject to inspection by Owners Representative at all times. The cleaned surfaces shall be free of dust and other loose matter. If detrimental amounts of grease or oil are still present, these areas shall be spot cleaned with solvent. The prime coat of paint shall be applied as soon as possible after cleaning and before further deterioration of the surface occurs. The resultant surface preparation shall conform to Steel Structures Painting council Surface Preparations Power Tool Cleaning (SSPC-SP-3-63). Apply one coat of red oxide primer. Apply one coat oil base Enamel as the finish coat. The total mid thickness shall be 1.5 to 2 mils.

3.5.5. 3.5.6. 3.5.7. 3.5.8. 3.5.9 3.6.

Cleaning and Painting Application (Option A) 3.6.1. 3.6.2. Any traces of oil or grease shall be removed by solvent washing before blasting, SSPC-SP-1-63 solvent cleaning. All weld spatter or buckshot shall be removed prior to the blasting operation.

PT. INTERNATIONAL NICKEL INDONESIA

SPECIFICATION NO. TITLE : SHOP PAINTING 3.6.3.

MSP.049

Rev.0

PAGE 4 OF 5 EWR

The resultant surface preparation, after the blasting operation, shall conform to Steel Structures Painting Council Surface Preparations Commercial Blast Cleaning, (SSPC-SP6-63). Apply one coat anti-corrosive primer (Nor-Var X131 or equal) Apply one coat red anti-corrosive (Nor-Var 256 or equal) as the finish coat. The total mil thickness should be 1.5-2 mils

3.6.4. 3.6.5. 3.6.6. 3.7.

Cleaning and Painting Application (Option B) 3.7.1. Same as Option A but the total thickness should be 3 mils.

3.8.

Application of Primer to Structural Steel 3.8.1. Coating applications shall be done in accordance with paint manufacturers recommendations and will be subject to inspection of Owners Representative at all times. Label directions must be read and followed. All spray equipment shall be inspected and approved by Owners Representative before any application is begun. A moisture trap shall be placed in line with the air supply to the pressure pot and spray gun. This trap shall be opened slightly to provide a continuous bleed. Pots shall be equipped with air activated agitators which shall be kept in motion at all times. Regulators and gauges shall be provided for air to both pressure pot and spray gun. Coating shall not be applied closer than 6 inches to 9 non-blasted surface area. No coating shall take place when the atmospheric temperature is below 400F.

3.8.2. 3.8.3. 3.8.4.

3.8.5. 3.8.6

PT. INTERNATIONAL NICKEL INDONESIA

SPECIFICATION NO. TITLE : SHOP PAINTING

MSP.049

Rev.0

PAGE 5 OF 5 EWR

3.8.7. Spray guns must be held perpendicular to the surface being sprayed and handled and adjusted in such a manner that dry overspray is kept to a minimum. 3.8.8 No steel shall be subjected to abrasion until the coating is dry to the touch and cannot be removed from the substrate with the thumbnail.