pa r s o n s

PROCEDURE NO.

PAGE

OF

E N E R G Y & C H E M IC A L S G r o u p

PTD-DGS-124
PREPARED BY

1
DATE

33

PROCESS TECHNOLOGY PROCEDURES

PROCESS ENG/NEER/NG

Edited from exi ti!" do# $% &.R. B'r!('rt

APPRO0ED BY

A)ri* 3+, 2+++

DEPART-ENT. SUB&ECT.

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

RE0/S/ON DATE

RE0.

433+3++

Section 1.0 2.0 3.0 4.0 5.0

TABLE OF CONTENTS SCOPE............................................................................................................. RESPONSIBILITIES........................................................................................ CODES AND STANDARDS............................................................................ DEFINITIONS................................................................................................... CALCULATION PROCEDURE....................................................................... 5.1 5.2 5.3 5.4 5.5 Manual Method........................................................................................ Service Conditions.................................................................................. Flow Sketch............................................................................................. Net Positive Suction Head Calculation................................................... NPSH Availa le.......................................................................................

6.0 .0 ".0 #.0

DIFFERENTIAL HEAD CALCULATIONS....................................................... O!ERPLUS...................................................................................................... RATED DIFFERENTIAL PRESSURE............................................................. $ISCELLANEOUS.......................................................................................... !.1 !.2 !.3 !.4 Ma"i#u# Suction Pressure..................................................................... Pu#$ Shuto%% Pressure........................................................................... Notes....................................................................................................... Calculation &"a#$les..............................................................................

10.0 11.0 12.0 13.0

BOILER FEED%ATER PU$PS...................................................................... EN&INEERIN& 'UD&$ENT........................................................................... REFERENCE DOCU$ENTS........................................................................... E(HIBITS......................................................................................................... LIST OF ILLUSTRATIONS

Fi)*+e 1 2 3 4 5 'uide to Calculatin( NPSH Availa le %or Pu#$ Selection.............................. Pu#$ Head )ersus )ar*in( Fluid Flow........................................................... Pu#$ Head )ersus )ar*in( Static Head......................................................... Pu#$ Head )ersus +nternal Pi$e Sur%ace A(in( or Scalin(........................... Co# ination o% Fi(ures 2, 3, and 4.................................................................

pa r s o n s
1.0 SCOPE

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

34

-his desi(n (uide 1 descri es the #ethod used to calculate $u#$ h*draulics via co#$uter or #anuall*. 2.0 RESPONSIBILITIES

-he $rocess en(ineer deter#ines the h*draulic re.uire#ents %or $u#$ s*ste#s. 3.0 CODES AND STANDARDS

-he latest issue o% each o% the %ollowin( codes and standards are re%erenced in this desi(n (uide. 1. A#erican Petroleu# +nstitute /AP+0 S-1 213 Centri%u(al Pu#$s %or 'eneral 4e%iner* Services 2. A#erican Societ* o% Mechanical &n(ineers /ASM&0 5oiler and Pressure )essel Code Section 1 4ules %or Construction o% Power 5oilers 4.0 DEFINITIONS

6isted elow are de%initions o% ter#s associated with $u#$ head calculations. Actual units used in calculations should e those de%ined %or the s$eci%ic $ro7ect. 1. Nor#al (allons $er #inute /($#0 at $u#$in( te#$erature /P-0 or nor#al %low %or a $rocess strea# is esta lished * the Process 1e$art#ent and indicated on the $u#$ $rocess s$eci%ication sheet. 2. 4ated ($# at P- /rated %low0 is the desi(n ca$acit* o% the $u#$ at $u#$in( te#$erature. +t is the nor#al %low $lus overca$acit*, i% an*, or the #a"i#u# %low re.uired %or $rocess reasons. 4ated %low shall include, i% necessar*, continuous #ini#u# %low s$eci%ied * the $u#$ Su$$lier. 3. 8verca$acit* is the $ercenta(e di%%erence etween nor#al ($# and rated ($#. For $u#$s s$eci%ied * the #echanical $rocess section, use 13 $ercent overca$acit* /see Section 13.3 %or oiler %eedwater $u#$s0.

Re4. + of t(e De i"! G5ide 6' 'd')ted 6it( mi!im'* #('!"e from ' P' 'de!' do#5me!t, DSG--P3, 2373

pa r s o n s
5.0 5.1

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

34

CALCULATION PROCEDURE Unit,

9nits discussed in this $rocedure are 9.S. traditional units. 9se actual $ro7ect de%ined units %or a s$eci%ic a$$laication. 5.2 $-n*-. $et/o0

Pu#$ Head Calculation 1ata Sheet, /&"hi it 20, is used to calculate $u#$ heads, e"ce$t %or slurr* $u#$s. Slurr* Pu#$ Head Calculation Sheet, %or# &N':MP:22 /&"hi it 30, should e used %or slurr* $u#$s. 5.3 Se+1ice Con0ition,

Service conditions are deter#ined and entered into the $u#$ head calculation %or# /&"hi it 20 when usin( the #anual #ethod. 5.4 F.o2 S3etc/

+n a %low sketch, identi%* $ertinent e.ui$#ent * ite# nu# er; show ori%ices, control valves, and alternate %low routes. +nclude di#ensions %or $u#$ centerline, line si<es, static head, li.uid levels, relie% valve set $ressures, and ter#inal lock valves. Show vertical vessel skirt hei(hts and hori<ontal vessel elevations. 5.5 5.5.1 Net Po,iti1e S*ction He-0 C-.c*.-tion Suction )essel

6ist the nor#al o$eratin( $ressure, in $ounds $er s.uare inch a solute /$sia0, in the suction vessel. 5.5.2 6i.uid Head

-he li.uid head, in %eet, is the di%%erence etween the $u#$ centerline and the low li.uid level in the suction vessel. Convert this value to $ounds $er s.uare inch /$si0 usin( &.uation 5:1. 6i.uid head /$si0 = li.uid head /%eet0 /3.43310 /s$eci%ic (ravit* o% li.uid0 /&.. 5:10

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

34

>here level alar#s are $rovided, the low li.uid level should e located %ar enou(h elow the alar# set $oint to allow a retention ti#e o% 2 to 3 #inutes when $u#$in( at nor#al %low. +% an alar# is not $rovided, use the vertical vessel otto# tan(ent line or the otto# o% a hori<ontal vessel as low level. 5.5.3 Skirt Hei(ht

)essel skirt hei(ht is the distance %ro# the vessel otto# tan(ent line to the to$ o% the concrete %oundation. Add 1 %oot to the skirt hei(ht to o tain the distance to (rade. Assu#e the %ollowin( #ini#u# skirt hei(hts?
Mini#u# Skirt Hei(ht /%ro# to$0 o% Foundation 4 %t 3 in. 5 %t 3 in. 5 %t 2 in.

)essel 1ia#eter 9$ to 5 %t 2 in. A ove 5 %t 2 in. ut less than 11 %t 3 in. A ove 11 %t 3 in.

5.5.4

Pu#$ Suction 6ine &levation

+% actual di#ensions are not known, use the %ollowin( $u#$ centerline elevations %ro# (rade at these rated (allons $er #inute /($#0?
Suction 6ine &levations Fro# 'rade 2 %t 3 in. 2 %t 2 in. 3 %t 3 in.

Flow /($#0 233 231 to 1,333 8ver 1,333

Side drawo%% connections %ro# a colu#n to a $u#$ suction are a s$ecial case. 1ue to the $ossi ilit* o% %oa# ein( drawn down into the suction line to the $u#$, a #ulti$l*in( sa%et* %actor o% 3.2 shall e a$$lied to the li.uid head. -hus, i% the di%%erence in elevation etween the $u#$ centerline and the side drawo%% centerline is 53 %eet, #ulti$l* 53 * 3.2, and use 33 %eet %or the li.uid head on the $u#$ worksheet.

pa r s o n s
5.5.5

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

34

Suction Pi$in( 6oss

'enerall*, there is no e.ui$#ent or restriction in the $u#$ suction line, and 3.5 $si can e assu#ed. +% there is a restriction in the suction line, i% the $u#$in( te#$erature is 335 de(rees Fahrenheit /F0 or hi(her, or i% the suction line is ein( used in cr*o(enic services, calculate the actual dro$s and si<e the suction lines to o tain a loss o% a$$ro"i#atel* 3.5 $si. )elocit* should e less than 5 %eet@second, and %riction $ressure dro$ $er 133 %eet should e less than 3.5 $si@133 %eet. 5.5.2 Suction Pressure

Suction $ressure is the $ressure at the $u#$ inlet no<<le. Suction $ressure /$sia0 = vessel $ressure /$sia0 A li.uid head /$si0 : suction $i$in( loss /$si0 /&.. 5:20 5.5.B )a$or Pressure

&nter the a solute va$or $ressure /$sia0 o% the %luid at $u#$in( te#$erature, as deter#ined * the #echanical $rocess en(ineer. 'as: lanketed vessels are an e"ce$tion to this $rocedure. -he* shall e treated as %ollows? 1. For a %uel (as lanket o% h*dro(en or h*drocar ons over a li.uid h*drocar on, use the actual lanket $ressure as the $u#$ va$or $ressure. Consult with the lead $rocess en(ineer to deter#ine i% $artial credit can e taken %or the h*drocar on va$or $ressure. 2. +% nitro(en is the va$or $ressure. lanket (as, use the va$or $ressure o% the li.uid as the $u#$

3. As a rule, the va$or $ressures o% side strea#s, otto# $roducts, and to$ re%lu"es are the sa#e as the o$eratin( $ressures o% the suction vessels. 4. +n so#e cases, the (as is dissolved in the li.uid /e.(., sour water #a* e dissolved with h*dro(en sul%ide and car on dio"ide, as is t*$ical %or 5en%ield solutions0. 1e$endin( on the solu ilit* o% the (as, the $u#$ va$or $ressure #a* ran(e %ro# nor#al li.uid va$or $ressure to actual o$eratin( $ressure. For this case, the calculated net $ositive suction head /NPSH0, ased on the nor#al va$or $ressure, should e #ulti$lied * the %actor 3.5. -his %actor is ased on e"$erience, and the lead $rocess en(ineer should e consulted %or this s$ecial case.

pa r s o n s
5.6 5.2.1 NPSH A1-i.-4.e

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

34

Centri%u(al Pu#$s

-his is the #ini#u# NPSH availa le at the $u#$. NPSH /$si0 NPSHft = where? s$ (r /s$eci%ic (ravit* o% li.uid0 = li.uid densit* /l @%t 30@22.4 9se Fi(ure 1 to deter#ine the NPSH re.uired. -he #echanical $rocess en(ineer should veri%* the NPSH re.uire#ents with the rotatin( e.ui$#ent en(ineer. 'enerall*, there should e a #ar(in o% 1 to 3 %eet etween the calculated NPSH and the NPSH that should e #ade availa le. 5orderline cases #a* create une"$ected $ro le#s and additional costs that should e avoided whenever $ossi le. +% the calculated NPSH is ade.uate, note on the $u#$ head sheet that the #ini#u# skirt hei(ht is ade.uate. +% the calculated NPSH is not ade.uate, write in the NPSH that should e #ade availa le %or the $u#$ in the colu#n s$ace, and ack calculate to deter#ine the re.uired skirt hei(ht. Show the skirt hei(ht on the %low sketch. 5.2.2 Positive 1is$lace#ent Pu#$s = suction $ressure /$sia0 : li.uid va$or $ressure /$sia0 NPSH psi ( 3.4331) ( sp gr ) /&.. 5:30 /&d:5:30

For $ositive dis$lace#ent $u#$s, check the e%%ect o% acceleration head on NPSH i% the suction $i$in( is co#$le". -he availa le NPSH should e"ceed the su# o% the $u#$: re.uired NPSH $lus %riction loss $lus acceleration head.

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

34

CAPC+-C /9.S. 'PM0 CHA4-

1. Atte#$t to use shaded area o% Curve 1 %or all a$$lications; use Curves 2, 3, 4, or 5 onl* i% necessar* :: in which case check with the rotatin( e.ui$#ent en(ineer. 2. 1o not use values %ro# Curves 3 or 4 i% total head re.uired e"ceeds 253 %eet. 3. 1o not use values %ro# Curve 5 i% total head re.uired e"ceeds 153 %eet. 4. 1o not e"tra$olate Curves 2, 3, 4, or 5. 5. 9se 4 to 2 %eet %or the NPSH availa le with %lows o% less than 133 ($#. 2. +n so#e cases these values can e lowered * s$ecial $u#$ desi(n. Con%er with the rotatin( e.ui$#ent en(ineer %or a(ree#ent e%ore usin( lower values. Fi(ure 1 : 'uide to Calculatin( NPSH Availa le %or Pu#$ Selection

pa r s o n s
Find acceleration head? Ha = 6)NC@32.2 D where?

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

34

/&.. 5:50

Ha = head in %eet o% li.uid $u#$ed to $roduce re.uired acceleration 6 = actual len(th o% suction $i$e, %eet /not e.uivalent len(th0 ) = #ean velocit* o% %low in suction line, %t@sec N = $u#$ r$# C = 3.233 %or si#$le" dou le:actin( 3.233 %or du$le" sin(le:actin( 3.115 %or du$le" dou le:actin( 3.322 %or tri$le" 3.343 %or .uintu$le" D = 2.5 %or relativel* co#$ressi le li.uid /ethane0 1.4 %or li.uid with al#ost no co#$ressi ilit* 2.3 %or #ost h*drocar ons 6.0 DIFFERENTIAL HEAD CALCULATIONS

>hen co#$utin( the dischar(e $i$in( loss, deter#ine the %riction $ressure dro$ in $si %or the dischar(e $i$in( s*ste# usin( the $ro7ect s$eci%ied $ressure dro$ $ro(ra#. 9se the line si<in( criteria %or dischar(e $i$in( $ressure dro$ s$eci%ied %or the $ro7ect or see P-1: C4-:EEEE %or co#$an* standard criteria. A s$ace is $rovided on the $u#$ %or# %or calculatin( $i$in( $ressure dro$, and it can e used i% the in%or#ation is availa le. >here in%or#ation is lackin(, the %ollowin( dischar(e $i$in( $ressure dro$s /at nor#al %lowrates0 can e assu#ed?

Pu#$in( within a unit Si#$le s*ste# Co#$le" s*ste# Pu#$in( %ro# one unit to an ad7acent unit Pu#$in( $roduct to stora(e

5 $si 13 $si 13 $si 23 $si

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

34

5esides dischar(e $i$in( losses, other losses that need to e considered are as %ollows? 1. 8ri%ice $ressure dro$ #a* e assu#ed to e 3 $si at nor#al %low %or each ori%ice in the s*ste#. 2. +denti%* the e"chan(er or e.ui$#ent and the nor#al $ressure dro$ in $si across the unit. -hese values, o tained %ro# the $ro7ect heat trans%er en(ineer, should e realistic. 9se onl* %ouled values /allowa le delta P F PG0. 3. 1*na#ic $ressure dro$ / P0 is the su# o% the $i$in( loss, ori%ice loss, heat e"chan(er or %urnace loss, and other #iscellaneous losses. 1*na#ic $ressure dro$ #ust e deter#ined with the co#$onent values on the sa#e asis /i.e., nor#al %low or rated %low0. -o convert %ro# nor#al P to rated, use the ratio o% %lowrates as %ollows? ratedGPM P, rated = P, normal normalGPM
2

/&.. 2:10

-hen su# the P, rated to o tain the d*na#ic P %or rated %low. 9sin( the co#$uteri<ed $u#$ head calculation re.uires that the user calculate each co#$onent $ressure dro$ %or rated or nor#al %low and enter the value. -he co#$uter su#s the values and deter#ines the d*na#ic $ressure dro$. 4. For control valve P, use 15 $ercent o% the total rated d*na#ic head or 13 $si, whichever is (reater. S$ecial considerations #a* e re.uired %or hi(h volu#e, low head $u#$s /e.(., where the %low is 5,333 ($# and the $u#$ head is 23 $si, the addition o% 13 $si is an additional 53 $ercent on the $u#$ head, resultin( in 53 $ercent lar(er #otor horse$ower and ine%%icient $ower usa(e0. As a (uide, when the %low is over 1,333 ($#, and@or the head is elow 25 $si /e"cludin( the control valve0, contact the instru#entation and controls en(ineer to o tain the #ini#u# control valve P that will ensure $ro$er control. Fi(ure 2 illustrates a hi(h ca$acit* $u#$ where the control valve #ust #odulate etween a #a"i#u# %low o% 5,333 ($# and a #ini#u# %low o% 2,533 ($#. Fi(ure 3 illustrates a hi(h ca$acit* $u#$ where the control valve #ust #odulate a %i"ed %low o% 5,333 ($# while the static head varies. Fi(ure 4 +llustrates a hi(h ca$acit* $u#$ where the control valve #ust #odulate a %i"ed %low o% 5,333 ($# while the $i$e %riction varies. Fi(ure 5 co# ines Fi(ures 2, 3, and 4. A%ter the controllin( case %or rated di%%erential head has een deter#ined, ack calculate the alternate cases to deter#ine the P %or the control valve. For each valve in a $u#$ dischar(e, su$$l* the instru#entation and controls en(ineer with the %ollowin( in%or#ation?

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

34

Mini#u# %low Nor#al %low 4ated %low

P at #ini#u# %low /i% re.uired0 P at nor#al %low P at rated %low

5. -he dischar(e static head is (enerall* ased on the di%%erence in elevation etween the $u#$ and the end $oint o% the line. So#eti#es the end $oint is not the hi(hest $oint in the line. +n these cases, as lon( as the line will run %ull and the downhill le( static dro$ does not e"ceed at#os$heric $ressure, credit can e taken %or the s*$hon action o% the downhill le( o% the line. -his #eans that the end $oint elevation is a(ain used to deter#ine the static head re.uire#ent /see &"hi its B and H0. -he hi(h $oint o% the line could e su%%icientl* hi(her than the end $oint to #ake it i#$ossi le to $u#$ the %luid to that elevation at startu$, e%ore the s*$hon action occurs. 9nder these conditions, the ca$a ilit* o% the $u#$ to raise the %luid to the hi(hest elevation, at low %lows, #ust e checked

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

1+

34

Fi(ure 2 : Pu#$ Head )ersus )ar*in( Fluid Flow

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

11

34

Fi(ure 3 : Pu#$ Head )ersus )ar*in( Static Head

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

12

34

Fi(ure 4 : Pu#$ Head )ersus +nternal Pi$e Sur%ace A(in( or Scalin(

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

13

34

Fi(ure 5 : Co# ination o% Fi(ures 2, 3, and 4

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

14

34

2. -er#inal $ressure is the $ressure at the end $oint o% the $u#$in( s*ste#. -his is (enerall* a vessel, the 7unction with another $u#$in( s*ste#, or the atter* li#it. >henever the d*na#ic losses can e deter#ined downstrea# o% the atter* li#it, these values should e included in the d*na#ic losses discussed a ove and not in the ter#inal $ressure. B. 1ischar(e $ressure is the $ressure at the dischar(e no<<le o% the $u#$. +t is the su# o% the d*na#ic losses, the control valve $ressure dro$, the static head, and ter#inal $ressure. H. Suction $ressure is the sa#e $ressure deter#ined %or the NPSH calculation /see Para(ra$h 5.5.20. For reci$rocatin( and dia$hra(# $u#$s, use 14.B $sia. -his value #a* e chan(ed %or a s$eci%ic a$$lication a%ter veri%ication * the rotatin( e.ui$#ent en(ineer. !. Net di%%erential $ressure is the $ressure the $u#$ #ust add to the %luid to allow it to %low to its re.uired destination. +t is the di%%erence etween the dischar(e $ressure and the suction $ressure. .0 O!ERPLUS

8ver$lus corrects %or di%%erences etween calculated or esti#ated $ressure dro$s and actual site o$eratin( conditions /e.(., under tolerances allowed %or $u#$s s$eci%ied in accordance with AP+ S-1 213, nor#al wear, etc.0. +n this #anner, over$lus serves as a contin(enc* that nor#all* e"ists in the control valve when it is $art o% the s*ste#. 'enerall* no over$lus is re.uired %or the %ollowin( $u#$ s*ste#s? 1. Control valve s*ste# 2. 8verca$acit* s$eci%ied 3. 5ooster $u#$ service, directl* into another $u#$ 4. 4eci$rocatin( or rotar* $u#$, re(ardless o% driver t*$e >hen over$lus is re.uired, add 13 $ercent o% the net di%%erential $ressure or a #ini#u# o% 5 $si and a #a"i#u# o% 53 $si or as s$eci%ied in the $ro7ect criteria. +n s*ste#s where the net di%%erential $ressure is ver* hi(h /#ore than 533 $si0, or in the case o% lar(e volu#e /over 1,333 ($#0, low head /under 25 $si0 $u#$s, con%er with the lead $rocess en(ineer. ".0 RATED DIFFERENTIAL PRESSURE

-his is the rated di%%erential $ressure at which the $u#$ will e s$eci%ied. -his %i(ure is the su#, in $si, o% the net di%%erential $ressure and the over$lus.

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

18

34

-o deter#ine rated di%%erential head in %eet, convert $si to %eet o% li.uid $u#$ed usin( &.uation H:1? Hft = where? H = rated di%%erential head S$ (r = s$eci%ic (ravit* At a (iven %low, a $u#$ $roduces a constant di%%erential head in %eet o% %luid. converts to a $ressure that is de$endent on the %luidIs s$eci%ic (ravit*. #.0 #.1 $ISCELLANEOUS $-5i6*6 S*ction P+e,,*+e -his H = rated di%%erential head Hpsi ( 3.4331) ( sp gr ) /&.. H:10

-he #a"i#u# suction $ressure is used to rate the $u#$ %lan(es, casin(, and seals. +t occurs as the result o% one o% the %ollowin( conditions? 1. Ma"i#u# li.uid level in o$en vessels 2. Ma"i#u# li.uid level $lus relie% valve set $ressure in the suction vessel 3. Pressure o% re%ri(eration or su cooled h*drocar ons where $ressure could increase durin( a shutdown. #.2 P*67 S/*to88 P+e,,*+e

-he $u#$ shuto%% $ressure is an esti#ated value %or the #a"i#u# dischar(e $ressure o% the $u#$ and is used as the desi(n $ressure %or e.ui$#ent in the $u#$ dischar(e circuit. Suction $ressure would not include %riction losses unless the* have een calculated at a #ini#u# %low. For a #otor:driven $u#$? PShuto%% = /rated di%%erential, $si0 /1.250 A /no %low suction at hi(h li.uid level, $si(0

/&.. !:10

For a tur ine driven $u#$, include an e"tra %actor /1.350 2, which co#$ensates %or the 5 $ercent overs$eed allowance %or the tur ine? PShuto%% = /rated di%%erential, $si0 /1.250 /1.350 2 A /no %low suction at hi(h li.uid level, $si(0 /&.. !:20 8nl* one calculation is #ade %or a $u#$ and s$are. +% either $u#$ has a tur ine, use the tur ine o$eratin( cases; otherwise, use the #otor drive o$eratin( case.

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

19

34

#.3 Note, Add an* uni.ue or $ertinent notes that #a* e re.uired to the notes section on the calculation sheets, oth #anual and co#$uter (enerated /e.(., skirt hei(ht set * $u#$ NPSH0. Another e"a#$le would e J-his $u#$ $rovides suction %or Pu#$ 13:1533. +ts dischar(e $ressure is ar itrar* and #a* e ad7usted to suit Su$$lierIs availa le $u#$.J #.4 C-.c*.-tion E5-67.e,

Pu#$ head calculation sa#$les are shown in &"hi its 4 throu(h !. -hese e"a#$les show the in%or#ation necessar* to descri e a t*$ical $u#$in( s*ste#. -he illustrated %or# or data sheet #a* di%%er %ro# those currentl* in use. 10.0 BOILER FEED%ATER PU$PS

ASM& Code, Section + sets s$ecial re.uire#ents %or oiler %eedwater $u#$s. -he code states that the oiler %eedwater $u#$s #ust e ca$a le o% su$$l*in( water to the oiler at a $ressure o% 3 $ercent hi(her than the hi(hest settin( o% an* sa%et* valve on the oiler. -he nor#al %lowrate used %or the $u#$ head worksheet shall e.ual the #a"i#u# stea# alance re.uire#ent $lus lowdown. Check the #a"i#u# stea# (eneratin( rate o% the oiler; i% this rate e"ceeds the nor#al rate * #ore than 13 $ercent, add the lowdown %low to this #a"i#u#, and use that total %or the oiler %eedwater %low. 5ut i% rated %low is used, do not use a ter#inal $ressure that is 3 $ercent (reater then the hi(hest relie% valve settin(. 8ther rules %or co#$letin( the $u#$ head worksheet are the sa#e as %or other $u#$ services. 1o not overlook the $ressure dro$ in the %eedwater $reheater or econo#i<er. 11.0 EN&INEERIN& 'UD&$ENT

&n(ineerin( 7ud(#ent can e used to alter the $u#$ head calculation i% revision is considered necessar* * the en(ineer $er%or#in( or reviewin( the calculations. 12.0 E(HIBITS

-he %ollowin( e"hi its are re%erenced in this desi(n (uide? &"hi it 1 2 3 4 throu(h H ! -itle Pu#$ Head Calculation Printout Pu#$ Head Calculation For# Slurr* Pu#$ Head Calculation For# Pu#$ Head Calculation &"a#$les Slurr* Pu#$ Head Calculation &"a#$le

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

1:

34

&"hi it 1 : Pu#$ Head Calculation Printout

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

1;

34

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

17

34

&"hi it 2 : Pu#$ Head Calculation For# /P-1:F4M:1140

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

2+

34

&"hi it 3 : Slurr* Pu#$ Head Calculation For# /&N':MP:220

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

21

34

&"hi it 4 : Pu#$ Head Calculation &"a#$le

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

22

34

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

23

34

&"hi it 5 : Pu#$ Head Calculation &"a#$le

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

24

34

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

28

34

&"hi it 2 : Pu#$ Head Calculation &"a#$le

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

29

34

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

2:

34

&"hi it B : Pu#$ Head Calculation &"a#$le

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

2;

34

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

27

34

&"hi it H : Pu#$ Head Calculation &"a#$le

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

3+

34

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

31

34

&"hi it ! : Slurr* Pu#$ Head Calculation &"a#$le

pa r s o n s

PROCEDURE NO.

RE0.

DATE

PAGE OF

E N E R G Y & C H E M IC A L S G r o u p

PU-P 1EAD CA2CU2AT/ON DES/GN GU/DE

PTD-DGS-124

433+3++

32

34