PLANT-2

S.NO

DATE

AREA

EQUIPMENT NAME
HOLD BACK MOTOR

MEASURING POINTS

VIBRATION (mm/sec) Max Limit HOR

4.5 14 4.5 14 4.5 14 4.5 14 4.5 4.5 6.23 3 25.2 11.25 0.67 0.82 11.25 10.82 1.65 2.08 4.2 3.81 1.33 1.41 9.54 8.1 0.28 0.23 1.85 1.87 13.22 10.71 4.5 2.77 2.94 38.12 33.29 4.5 2.15 2.26 9.19 7.43 1.21 1.83 1.14 1.24 7.94 5.18 11.98

1 2 3 4 5 6 7 8 9 12/18/2013 10 11 12 13 14 15 16 17 18 19 20 21 22 23 12/17/2013 DIP UNIT DIP UNIT

MOTOR NDE MOTOR DE MOTOR NDE HOLD BACK BLOWER MOTOR DE MOTOR NDE PULL ROLL MOTOR-1 MOTOR DE MOTOR NDE PR-1 BLOWER MOTOR DE MOTOR NDE PULL ROLL MOTOR-2 MOTOR DE MOTOR NDE PULL ROLL BLOWER-2 MOTOR DE MOTOR NDE PULL ROLL MOTOR-3 MOTOR DE MOTOR NDE PULL ROLL BLOWER-3 MOTOR DE MOTOR NDE WINDER MOTOR -1 MOTOR DE ZONE 1 MAIN MOTOR NDE CIRCULATION BLOWER MOTOR DE ZONE -1 BLOWER SIDE BEARING 1 BEARING 1 ZONE -1 BEARING 2 BEARING 2

ZONE 2 MAIN MOTOR NDE CIRCULATION BLOWER MOTOR DE ZONE -2 BLOWER SIDE BEARING 1 BEARING 1 ZONE -2 BEARING 2 BEARING 2

ZONE 3 MAIN MOTOR NDE CIRCULATION BLOWER MOTOR DE ZONE -3 BLOWER SIDE BEARING 1 BEARING 1 ZONE -3 BEARING 2 ZONE 1 EXHAUST BLOWER ZONE 1 EXHAUST BLOWER SIDE BEARING 1 ZONE 1 EXHAUST BEARING 2 ZONE 2 HOT AIR EXHAUST BLOWER ZONE 2 BLOWER SIDE BEARING 1 BEARING 2 MOTOR NDE MOTOR DE BEARING 1 BEARING 2 MOTOR NDE MOTOR DE BEARING 1

4.5

4.5

12/17/2013 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 12/22/2013

DIP UNIT ZONE 2 BEARING 2 BEARING 2 4.5 9.67 3.59 3.53 5.25 7.1 3.11 2.96 1.27 1.63 2.56 2.28 10.26 5.03 3.28 3.65 3.83 5.56 8.31 9.78 2.99 2.13 1.29 1.47 9.4 7.07 8.12 6.58 7.12 6.25 4.52 3.72 2.05 1.38 20.53 19.2 1.34 1.09 1.6 1.38

ZONE 3 HOT AIR MOTOR NDE EXHAUST BLOWER MOTOR DE ZONE -3 BLOWER SIDE BEARING 1 BEARING 1 ZONE -3 BEARING 2 TRENCH-1 SOUTH MOTOR TRENCH-1 EAST MOTOR TRENCH-2 SOUTH MOTOR TRENCH-2 NORTH MOTOR TRENCH-2 EAST MOTOR TRENCH-3 NORTH MOTOR TRENCH-3 EAST MOTOR TRENCH-4 NORTH MOTOR TRENCH-4 SOUTH MOTOR TRENCH-5 NORTH MOTOR TRENCH-5 MIDDLE MOTOR TRENCH-6 NORTH MOTOR TRENCH-6 SOUTH MOTOR TRENCH-7(T) VERTICAL MOTOR TRENCH-7(T) KSB MOTOR TRENCH-7(LT) NORTH VERTICAL MOTOR TRENCH-7(LT) SOUTH VERTICAL MOTOR BEARING 2 MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE MOTOR NDE MOTOR DE

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Curing#2

PLANT-2
VIBRATION (mm/sec) VER AXIAL
3.81 2.1 9.23 4.68 0.69 0.62 5.92 7.58 2.44 2.49 5.44 2.24 0.73 0.85 3.48 1.84 0.13 0.28 1.75 1.33 4.03 2.06 7.55 7.09 9.28 2.53 5.34 5.04 4.3 6.14 1.37 3.01 0.71 1.13 5.07 3.81 6.36 2.17 2.46 10.41 7.38 0.6 0.82 9.26 5.94 2.31 2.6 12.9 9.14 0.87 1.09 2.52 3.43 0.57 0.35 3.35 3.08 3.98 6.45 4.74 5.44 9 6.7 4.47 5.55 9.73 10.09 2.2 1.44 1.52 1.5 4.91 5.31 12.92 Looseness peaks Looseness peaks Retighten the plummer block blots phase analysis shows unbalance force Do alignment between pulley to pully Lubrication the bearing & check the looseness (like pulley ,foundation bolts) phase analysis shows unbalance force Improve the structure rigidity

CBM FINDINGS
Horizontal vibration is more Unbalance force acting

WHAT TO DO ? Damping between the motor & blower Blower unbalance OK

Unbalance force acting

Clean the blower vanes OK

1X Axial vibration is more

Blower misalignment with rotating shaft OK OK OK OK

Blower vibration impact on the motor .

Peaks at high frequency

High frequency peaks

Lubrication the bearing OK OK

Retighten the plummer block blots,Clean the blower vanes

Looseness peaks 7.26 10.82 2.84 4.71 4.02 4.19 2.07 4.84 3.52 5.79 1.35 1.05 3.02 3.26 8.71 22.25 1.16 2.82 3.22 3.71 0.91 3.07 3.5 52.59 1.08 0.94 2.43 3.58 5.96 2.39 5.12 5.12 3.04 3.79 1.83 1.99 3.67 3.03 1.17 0.87 2.2 10.9 3.79 9.26 2.38 3.03 2.77 2 4.86 4.63 21.32 14.31 6.27 2.93 4.43 4 3.74 1.58 14.15 5.97 1.46 1.12 13.57 10.39 15.42 5.87 13.21 10.26 4.59 3.34 3.54 1.97 2.68 2.33 1.4 1 2.16 1.13

Retighten the plummer block blots,Clean the blower vanes

OK OK OK High frequency peaks Lubrication the bearing OK OK 1X Axial vibration is more 1X Axial vibration is more Misalignment Misalignment OK 1x Radial is more 1X Axial vibration is more Radial Misalignment Misalignment OK 1X Axial vibration is more 1X Axial vibration is more 1X Axial vibration is more Misalignment Misalignment Misalignment OK OK 1x is more (unbalance force) Change the motor foundation OK OK

EXECUTION DATE