6.protection Components Relays

Contents
6 - Protection components Relays
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6/2
Motor protection
# General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/4
k thermal overload relays

# Adjustable from 0.11 to 16 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/10
TeSys 3-pole thermal overload relays, model d

# Description, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/12 # References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/16 # Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/19 # Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/20
TeSys 3-pole electronic thermal overload relays LR9-D

# Description, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/14 # References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/17 # Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/19 # Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/20
3-pole electronic thermal overload relays, model LR9-F

# Description, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/24
# References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/28 # Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/31 # Dimensions, schemes, setting-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/32
Multifunction protection relays LT6-P

# Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/34 # Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/40 # References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/42 # Dimensions, mounting, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/44
Thermistor protection units for use with PTC thermistor probes

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6/52
# Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/55 # References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/58 # Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/59 # Dimensions, schemes, setting-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/60
6/0
Schneider Electric
Single-pole magnetic overcurrent relays

# Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/62 # References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/63 # Dimensions, schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/65
Schneider Electric
6/1
Selection guide
Protection components
Protection relays
Applications
Standard motor protection
Line protection
Protection
Motor overload Stalling Phase failure
Communication
Associated with contactor type
LC1, LP1-K
LC1-D
LC1-F
Motor current (In)
0,1116 A
0,1150 A
30630 A
Relay type references
LR2-K
LRp-D
LR9-F
Pages
22009/2
24515/2 and 24515/3
27074/2 and 27074/3
0254Q-EN_Ver3.21.fm/2
Schneider Electric
Protection and control motors
Standard motor protection
Protection of resistors, bearings, capacitors
Protection
Protection of slip ring motors and of circuits without current peaks.
Protection of d.c. motors
Frequent starting Harsh environments
Thermal overload Phase imbalance and failure Stalling Reversal of phase rotation Underload Protracted starting time Earth fault Too low power factor, cos Yes
Strong overcurrent Stalling
LC1-D or LC1-F
Unlimited
15 A
0,7630 A
1,63000 A
LT3-S
LT6
RM1-XA
RME-TC
27065/2
27057/2 and 27057/3
27031/3 and 27031/4
Please consult your Regional Sales Office
Schneider Electric
0254Q-EN_Ver3.21.fm/
General
Motor protection
Operating conditions
There are many possible causes of electric motor failure. One of the most common, and which is often accidental, is the utilisation of motors beyond the operating limits defined by the manufacturer or in abnormal ambient conditions. A statistical survey carried out in Britain, covering 9000 incidents of motor failure, gave the following results : Overloads Pollution (example : corrosive atmosphere) Phase failure Bearing failure Ageing (example : ambient temperature too high) Rotor faults Miscellaneous 30 % 19 % 14 % 13 % 10 % 5% 9%
These faults are related to motors with a power rating of 37 kW or more. An examination of the above results shows that, in more than 50 % of cases, the fault is due to the effects of heating. Leaving aside the replacement of wearing parts, such as bearings, slip rings, brushes, etc., the life of a rotating machine is linked to that of its insulation. Provided that the temperature rise limit is not exceeded, the life expectancy of insulating materials is extremely long. It is decreased by approximately one half for an excess temperature rise of 10 C. The operating temperature limit TL of an insulating material depends on the type of material and is the sum of the ambient air temperature AT (cooling air), the temperature rise limit TRL and an additional temperature rise value ATR considered necessary because the measurement of winding resistance variation does not determine the temperature of the hottest part of the motor winding, but only gives an average value for temperature rise. The diagram below defines the standardised limits for different classes of insulation. In all cases, the normal ambient cooling air temperature is fixed at 40 C.
180
ATR
165 155 140 130 125 120 115 100
TR TL
80 60
40
20
AT
Insulation classes
27002_Ver2.10-EN.fm/2
Schneider Electric
General
Motor protection
The rated power of a motor corresponds to its temperature rise limit for an ambient temperature of 40 C. The temperature rise limits for the different parts of a machine are given in the following table, which is an extract from IEC publication 34-1. Temperature rise limit Insulation class B Insulated winding (measurement by resistance) Commutators and slip-rings Bearings C C C 80 80 60 F 100 90 (1) 60 (2) H 125 100 (1) 60 (2)
When a motor is used at an ambient air temperature other than the normal value, its temperature rise limit should be modified in order to maintain the same maximum temperature limit. The result is that the motor operational power is no longer the same as its rated power. Also, the altitude of the installation, if this is above 1000 m, affects the cooling and increases the temperature rise. The following table gives the ratio between operational power and rated power, according to the operating conditions, for a given ambient temperature. It corresponds to insulation class B. Operational power / Rated power in watts Altitude m 1000 1500 2000 2500 3000 3500 4000 Ambient air temperature (AT) 30 C 1.07 1.04 1.01 0.97 0.93 0.89 0.83 35 C 1.04 1.01 0.98 0.95 0.91 0.86 0.81 40 C 1.00 0.97 0.94 0.91 0.87 0.83 0.78 45 C 0.96 0.93 0.90 0.87 0.84 0.80 0.75 50 C 0.92 0.89 0.86 0.84 0.80 0.76 0.72 55 C 0.87 0.84 0.82 0.79 0.76 0.72 0.68 60 C 0.82 0.79 0.77 0.75 0.71 0.68 0.64
The values shown in the above table are for guidance only. In effect, the derating of a motor depends on its size, insulation class, method of construction (self-ventilated or forced ventilation, degree of protection IP 23, IP 44, etc.), and varies according to the manufacturer. Also, in addition to the normal ambient conditions, the rated power of a motor is defined by the manufacturer for continuous duty S1. This covers continuous operation of sufficient duration to enable the motor to reach a steady temperature. It is this value of rated power that is normally shown on the motor plate. There are other standardised types of duty, such as temporary duty S2, or intermittent periodic duty type S3, S4 and S5, for which the motor manufacturer defines an operational power appropriate to each and different from the rated power. (1) For temperature rise limits of 90 C and 100 C the brushes must be selected with the agreement of the motor manufacturer. (2) These limit values may be exceeded depending on the quality of the grease used and the applied loads.
Schneider Electric
27002_Ver2.10-EN.fm/3
General (continued)
Motor protection
Selection of thermal protection

To optimise the life of a motor, it is important to select the appropriate thermal protection which will prevent operation under abnormal heating conditions, whilst ensuring maximum continuity in the operation of the driven machine or associated plant by avoiding unnecessary stoppages. It is essential to know the real operating conditions : - ambient temperature, - operating altitude, - type of standard duty, in order to determine the operational values for the motor (power, current) and to be able to select an efficient thermal protection. These operational values are given by the motor manufacturer. Various types of motor protection devices are available : - thermal overload relays or thermal-magnetic motor circuit-breakers, - thermistor protection relays, - electronic multifunction relays.
Protection by thermal overload relay

A conventional thermal overload relay protects the motor in the following two cases : / overload, by monitoring the current taken by each phase, / phase failure, by its differential mechanism. It therefore covers 44% of the cases of motor failure. This type of protection relay is widely used, is extremely reliable and is a relatively low cost device. It is particularly recommended if there is a risk of rotor stalling. Nevertheless, it has the disadvantage of not taking into account, with sufficient accuracy, the thermal state of the motor. The operating principle of this type of device is, in fact, based on the bending of bimetal strips caused by the current drawn by the motor. As the thermal inertias of the overload relay and motor are different, in some cases it may be possible to restart the motor following an overload trip even though its temperature is still too high.
Protection by PTC thermistor relay

Better monitoring of the internal motor temperature can be provided by PTC thermistor probes, embedded in the motor windings during manufacture, associated with a thermistor protection relay (type LT3-S). PTC probes are resistors with a positive temperature coefficient. Their resistance value increases very rapidly when their temperature reaches the Nominal Operating Temperature threshold, indicated by NOT on the curve opposite. Their small size means that they have a low thermal inertia and can rapidly follow the temperature variations of their surroundings. This is the only solution for motor protection in applications involving severe starting/stopping (duties S3, S4, S5) and, likewise, for applications where the motor could be inadvertently overcooled.
TNF -20 TNF -5 TNF TNF +5 TNF +15 -20 0
Resistance (ohms) 4000
1330
550 250
100 50
Temperature (C)
Markings complied with by universal probes Mark A (standard IEC 34-11-1A)
Problems other than those due to thermal effect can also arise : earth fault, abnormal overheating of bearings, etc. More comprehensive protection can either be obtained by : / associating several types of protection device (example : thermal overload relay + thermistor protection relay + earth fault relay), or / using multifunction protection relay type LT6.
27003_Ver2.21-EN.fm/2
Schneider Electric
General
Motor protection
Protection relays
Type of relay Causes of overheating Slight overload Stalled rotor Underload Supply phase failure Ventilation fault Abnormal rise in ambient temperature Shaft bearing friction Insulation fault Protracted starting time Severe duty Ideally suited Possible solution Not suited (no protection) (1) Or motor circuit-breaker, model GV2-ME for example. With PTC probes With PTC probes With PTC probes With PTC probes Thermal overload (1) LR2-K, LR-D, LR9-F For use with PTC probes Multifunction protection LT3 LT6
Selection guide :
pages 0253Q/2 and 0253Q/3
Schneider Electric
27003_Ver2.21-EN.fm/3
Characteristics
k thermal overload relays, adjustable from 0.11 to 16 A
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Pending Conforming to IEC 68 (DIN 50016) Conforming to VDE 0106 Storage For normal operation (IEC 947) Operating limit Maximum operating altitude Operating positions Without derating Vertical axis C C C m IEC 947, NF C 63-650, VDE 0660, BS 4941 UL, CSA TC (Klimafest, Climateproof) Protection against direct finger contact - 40...+ 70 - 20...+ 55 (without derating) - 30...+ 60 (with derating) (1) 2000 Horizontal axis
Without derating Flame resistance Shock resistance, hot state (1/2 sine wave, 11 ms) Vibration resistance, hot state 5 to 300 Hz Safe separation of circuits Cabling Screw clamp terminals Conforming to UL 94 Conforming to NF F 16-101 and 16-102 Conforming to IEC 68, N/C contact Conforming to IEC 68, N/O contact Conforming to IEC 68, N/C contact Conforming to IEC 68, N/O contact Conforming to VDE 0106 and IEC 536 Solid cable Flexible cable without cable end Flexible cable with cable end Philips head n 2 - 6
With derating (1) Self-extinguishing material V1 Conforming to requirement 2 10 gn 10 gn 2 gn 2 gn VLSV (2), up to 400 V Minimum mm2 1 x 1.5 mm2 1 x 0.75 mm2 1 x 0.34 N.m 0.8 Directly under the contactor or reversing contactor Maximum 2x4 2x4 1 x 1.5 + 1 x 2.5 Maximum to IEC 947 1 x 4 + 1 x 2.5 2 x 2.5 1 x 1.5 + 1 x 2.5
Tightening torque Mounting Connections
Made automatically when mounted under the contactor, as follows : - contactor terminal A2 connected to overload relay terminal 96 on all products, - contactor terminal 14 connected to overload relay terminal 95 on products with 3 P + N/O. When using 3 P + N/C, or 4 P contactors, or the N/O auxiliary contact marked 13-14, at a voltage other than the coil voltage, break off the link marked 14. (1) Please consult your Regional Sales Office. (2) Very low safety voltage.
Auxiliary contact characteristics

Number of contacts Conventional thermal current Short-circuit protection Maximum power of the controlled contactor coils (sealed) (Occasional operating cycles of contact 95-96) Conforming to IEC 947, VDE 0660. gG fuse or circuit-breaker GB2-CB// a.c. A A V VA d.c. V W Maximum operational voltage a.c., category AC-15 d.c., category DC-13 V V 1 N/C + 1 N/O 6 6 max. 24 100 24 100 690 250 48 200 48 100 110 400 110 50 220/230 600 220 45 400 600 250 35 415/440 600/690 600 600
References : page 22009/2 22008_Ver4.10-EN.fm/2
Dimensions : page 22009/3
Schemes : page 22009/3

Schneider Electric
Characteristics
Electrical characteristics of the power circuit

Rated operational voltage (Ue) Rated insulation voltage (Ui) Up to Conforming to BS 4941 Conforming to IEC 947 Conforming to VDE 0110 group C Conforming to CSA C 22-2 n 14 V V V V V kV Hz W 690 690 690 750 600 6 Up to 400 2
Rated impulse withstand voltage (Uimp) Frequency limits of the operational current Power dissipated per pole
Operating characteristics
Sensitivity to phase failure Reset Signalling Reset-Stop function Conforming to IEC 947 Manual or automatic On front of relay Yes Selected by means of a lockable and sealable switch on the front of the relay Trip indicator Pressing the Reset-Stop button : - actuates the N/C contact - has no effect on the N/O contact By pushbutton Pressing the Test button enables : - checking of the control circuit wiring - simulation of overload tripping (actuation of both N/C and N/O contacts, and of the trip indicator) See pages 24540/2 and 24543/2
Test function
Short-circuit protection and coordination Tripping curves Average operating time related to multiples of the current setting Class 10 A
Time Class 10 A
Time
2h 1h 20 min 1h 40 min 20 min 10 min 6 min 4 min 2 min 1 min 40 s 20 s 10 s 6s 4s 2s 1s
Class 10 A
2h 1h 20 min 1h 40 min 20 min 10 min 6 min 4 min 2 min 1 min 40 s 20 s 10 s 6s 4s 2s 1s 1 1,2 1,5 2 3 4 5 6 8 10 15
x setting current (Ir)
1 2
1 1,2 1,5 2 3 4 5 6 8 10 15 x setting current (Ir)
Balanced 3-phase operation, from cold state
Balanced operation with 2 phases only, from cold state 1 Setting : at lower end of scale 2 Setting : at upper end of scale
References : page 22009/2

Schneider Electric
Schemes : page 22009/3 22008_Ver4.10-EN.fm/3
References
3-pole relays with screw clamp terminals

These overload relays are designed for the protection of motors. They are compensated and phase failure sensitive. Resetting can either be manual or automatic. Direct mounting: under the contactor for versions with screw clamp terminals only; pre-wired terminals, see pages 22008/2 and 22009/3. Separate mounting: using terminal block LA7-K0064 (see below). On the front face of the overload relay : - selection of reset mode: Manual (marked H) or Automatic (marked A), - red pushbutton: Trip Test function, - blue pushbutton: Stop and manual Reset, - yellow trip flag indicator: overload relay tripped. Protection by magnetic circuit-breaker type GV2-LE, see pages 24540/2 and 24543/2. Relay Fuses to be used with selected relay Reference Weight setting Maximum rating range Type aM gG BS88 A A A A kg Class 10 A (the standard specifies a tripping time of between 2 and 10 seconds at 7.2 In) 0.110.16 0.160.23 0.230.36 LR2-K0301 0.360.54 0.540.8 0.81.2 1.21.8 1.82.6 LA7-K0064 2.63.7 3.75.5 5.58 811.5 1014 1216 4 6 8 10 16 20 10 16 20 25 32 40 16 16 20 20 25 32 LR2-K0310 LR2-K0312 LR2-K0314 LR2-K0316 LR2-K0321 LR2-K0322 0.145 0.145 0.145 0.145 0.145 0.145 1 1 2 2 4 1.6 2 4 6 8 6 6 10 LR2-K0304 LR2-K0305 LR2-K0306 LR2-K0307 LR2-K0308 0.145 0.145 0.145 0.145 0.145 0.25 0.25 0.5 0.5 0.5 1 LR2-K0301 LR2-K0302 LR2-K0303 0.145 0.145 0.145
Overload relays for unbalanced loads

Class 10 A : To order, replace the prefix LR2 by LR7 in the references selected from above (only applicable to overload relays LR2-K0305 to LR2-K0322). Example : LR7-K0308.
Accessory
Description Terminal block for separate clip-on mounting of the overload relay on 35 mm
rail Type of connection Screw clamp Reference LA7-K0064 Weight kg 0.100
Characteristics : pages 22008/2 and 22009_Ver5.20-EN.fm/2
22008/3 Dimensions :
page 22009/3 Schemes :
page 22009/3
Schneider Electric
Dimensions, mounting, schemes
LR2-K Direct mounting beneath the contactor
Separate mounting with terminal block LA7-K0064 on 35 mm

rail (AM1-DP200 or AM1-DE200)
8 =
35
= 38
50
116
58
75 c
AM1DP200 DE200
80
45
65
LR2-K
45
LR2-K + LC/-K Pre-wiring scheme
c 78.5 86
A H
A1
13
KM1 14
13
95
97
95
A2
14
96
98
O 96 96
97
95
98
96
Reset/stop
LR7-K
Note : If pre-wiring is not required, break off the 2 links located on the thermal overload relay.
A H
95
96
Test Reset/stop
Characteristics : pages 22008/2 and

Schneider Electric
98
97
22008/3 References :
page 22009/2 22009_Ver5.20-EN.fm/3
A1
Test
KM1
A2
95
Description, characteristics
TeSys protection components

3-pole thermal overload relays, model d
Description
Model d 3-pole thermal overload relays are designed to protect a.c. circuits and motors against overloads, phase failure, long starting times and prolonged stalling of the motor. LRD-0135 LRD-33224369, LR2-D
1 6
RESET 3 5 4 3,5 0 1 STOP
1 5
A
2&5 4
2 6
37
41
3 7
TEST
R A E S E T
3 4
NO 98 97 95
1 Adjustment dial Ir 2 Test button Operation of the Test button allows: - checking of control circuit wiring, - simulation of relay tripping (actuates both the N/O and N/C contacts). 3 Stop button. Actuates the N/C contact; does not affect the N/O contact. 4 Reset button 5 Trip indicator 6 Setting locked by sealing the cover. 7 Selector for manual or automatic reset. Relays LRD-01 to 35 are supplied with the selector in the manual position, protected by a cover. Deliberate action is required to move it to the automatic position.
Environment
Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device Operating positions without derating Shock resistance Vibration resistance Dielectric strength at 50 Hz Impulse withstand voltage Conforming to VDE 0106 Conforming to IEC 68 Storage Normal operation, without derating (IEC 947-4-1) Minimum and maximum operating temperatures (with derating) In relation to normal, vertical mounting plane Permissible acceleration conforming to IEC 68-2-7 Permissible acceleration conforming to IEC 68-2-6 Conforming to IEC 255-5 Conforming to IEC 801-5 C C C IEC 947-1, IEC 947-4-1, NF C 63-650, VDE 0660, BS 4941 CSA, UL, Sichere Trennung, PTB except LAD-4: UL, CSA. Protection against direct finger contact IP 2X TH - 60+ 70 - 20+ 60 - 40+ 70 Any position 15 gn - 11 ms 6 gn 6 6
kV kV
Auxiliary contact characteristics

Conventional thermal current Maximum consumption of operating coils of controlled contactors (Occasional operating cycles of contact 95-96) Short-circuit protection a.c. supply d.c. supply By gG or BS fuse. Max. rating or by GB2 circuit-breaker A V VA V W A mm2 mm2 mm2 N.m mm2 mm2 5 24 100 24 100 5 Min/max c.s.a. 1/2.5 1/2.5 1/2.5 1.7 Min/max c.s.a. 1/2.5 1/2.5 48 200 48 100 110 400 110 50 220 600 220 45 380 600 440 25 600 600
Connection to screw clamp terminals Flexible cable without cable end 1 or 2 conductors 1 or 2 conductors Flexible cable with cable end Solid cable without cable end 1 or 2 conductors Tightening torque Connection to spring terminals Flexible cable without cable end Solid cable without cable end 1 or 2 conductors 1 or 2 conductors
References: pages 24514/2 and 24516_Ver2.30-EN.fm/2
24514/3 Dimensions:
pages 24534/2 to 24534/ 4
Schemes: page 24534/5

Schneider Electric
50
46
NC 96
Characteristics

Electrical characteristics of power circuit

Relay type LRDLR201 to 16 D15// LR3D01 to D16 LRDLR221 to 35 D25// LR3D21 to D35 LRDLR23322 to D35// 33696 LR3D3322 to D33696 10 A 1000 600 6 0400 17104 4/35 4/35 4/35 9 20 LRD4365 to 4369
Tripping class Rated insulation voltage (Ui)
To UL 508, IEC 947-4-1 V Conforming to IEC 947-4-1 Conforming to UL, CSA V kV Of the operational current Depending on model 1 conductor 1 conductor 1 conductor Hz A mm2 mm2 mm2 N.m 1 conductor 1 conductor mm2 mm2
10 A 690 600 6 0400 0.113
20
10 A 690 600 6 0400 1238 1.5/10
20
10 A 1000 600 except LRD-4369 6 0400 80140 4/50 4/35 4/50 9
Rated impulse withstand voltage (Uimp) Frequency limits Setting range Connection to screw clamp terminals Flexible cable without cable end Flexible cable with cable end Solid cable without cable end Tightening torque Connection to spring terminals Flexible cable without cable end Solid cable without cable end
Min/max c.s.a. 1.5/10 1/4 1/6 1.7 1.85
1/6 except LRD-21: 1/4 1.5/10 except LRD-21: 1/6 2.5 1.5/4 1.5/4
Min/max c.s.a. 1.5/4 1.5/4
Temperature compensation Tripping threshold Sensitivity to phase failure Tripping curves Average operating time related to multiples of the current setting Conforming to IEC 947-4-1 Conforming to IEC 947-4-1 C A - 20+ 60 1.14 0.06 In Tripping current 30 % of In on one phase, the others at In - 30+ 60- 30+ 60 - 20+ 60
Time Hours
class 10 A Hours
Time
class 20
2 1 40 20
2 1 40 20
Minutes
10 4 2 1 40 20
Minutes Seconds
10 4 2 1 40 20 10 4 2 1 0,8 0,8 1 2 4 6 10 17 20 x current setting (Ir)
Seconds
10 4 2 1 0,8 0,8 1 2 4
1 2 3
6 10 17 20 x current setting (Ir)
1 2 3
1 Balanced operation, 3-phase, from cold state. 2 Balanced operation, 2-phase, from cold state. 3 Balanced operation, 3-phase, after a long period at the set current (hot state).
References: pages 24514/2 and

Schneider Electric
24514/3 Dimensions:
pages 24534/2 to 24534/ 4
Schemes: page 24534/5 24516_Ver2.30-EN.fm/3
Description, characteristics

3-pole electronic thermal overload relays LR9-D
Description
LR9-D electronic thermal overload relays are designed for use with contactors LC1-D115 and D150. In addition to the protection provided by model d thermal overload relays (see page 24516/2) they offer the following special features: / Protection against phase imbalance. / Choice of starting class. / Protection of unbalanced circuits. / Protection of single-phase circuits. / Alarm function to avoid tripping by load shedding. LR9-D5367D5569 1 2 3 4 5 6 7 8 Setting dial Ir Test button Stop button Reset button Trip indication Setting locked by sealing the cover Class 10/class 20 selector Selector for balanced load / unbalanced load LR9-D67 and D69
1 2 5 4 3
98 NO 97 95 NC 96
Class Ir(A) 20 107 127 + 90 150 10
24 V - / 103 104
7 8 2 5 4 3
Alarm 98 NO 97 95 NC 96
Load
107
Ir(A) 127
90
150
Environment
Conforming to standards Product certifications Degree of protection Protective treatment Ambient air temperature around the device (conforming to IEC 255-8) Maximum operating altitude Operating positions without derating Shock resistance Vibration resistance Dielectric strength at 50 Hz Impulse withstand voltage Resistance to electrostatic discharge Resistance to radio-frequency conducted disturbances Conforming to IEC 529 and VDE 0106 Standard version Storage Normal operation Without derating In relation to normal, vertical mounting plane Permissible acceleration conforming to IEC 68-2-27 Permissible acceleration conforming to IEC 68-2-6 Conforming to IEC 255-5 Conforming to IEC 1000-4-5 Conforming to IEC 1000-4-2 Conforming to IEC 1000-4-3 and NF C 46-022 C C m IEC 947-4-1, 255-8, 255-17, VDE 0660 and EN 60947-4-1 UL 508 , CSA 22-2 IP 20 on front face with protective covers LA9-D11570/ or D11560/ "TH" - 40+ 85 - 20+ 55 (1) 2000 Any position 13 gn - 11 ms 2 gn - 5 to 300 Hz kV kV kV V/m kV 6 6 8 10 2 Meets requirements
Resistance to fast transient currents Conforming to IEC 1000-4-4 Electromagnetic compatibility Draft EN 50081-1 and 2, EN 50082-2
Electrical characteristics of auxiliary contacts

Conventional thermal current Maximum consumption of operating coils of controlled contactors (Occasional operating cycles of contact 95-96) Short-circuit protection Cabling Flexible cable without cable end a.c. supply d.c. supply By gG or BS fuse or by GB2 circuit-breaker A V VA V W A 5 24 100 24 100 5 48 200 48 100 110 400 110 50 220 600 220 45 380 600 440 25 600 600
1 or 2 conductors mm2 Minimum c.s.a.: 1/maximum c.s.a.: 2.5 Tightening torque N.m 1.2 (1) For operation at 70 C, please consult your Regional Sales Office.
References: pages 24514/2 and 24516_Ver2.30-EN.fm/4
24514/3 Dimensions:
pages 24534/2 to 24534/ 4
Schemes: page 24534/5

Schneider Electric
Characteristics

3-pole electronic thermal overload relays LR9-D

Relay type Tripping class Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Frequency limits Setting range Power circuit connections Of the operational current Depending on model Width of terminal lug Clamping screw Tightening torque Conforming to UL 508, IEC 947-4-1 Conforming to IEC 947-4-1 Conforming to UL, CSA V V kV Hz A mm N.m LR9-D 10 A or 20 1000 600 8 5060. For other frequencies, consult your Regional Sales Office (1) 60150 20 M8 18
Temperature compensation Tripping thresholds Sensitivity to phase failure To IEC 947-4-1 Alarm Tripping C A A - 20+ 70 1.05 0.06 In 1.12 0.06 In Tripping in 4 s 20 % in the event of phase failure
Conforming to IEC 947-4-1
Alarm circuit characteristics

Rated supply voltage Supply voltage limits Current consumption Switching capacity Protection Voltage drop Cabling Tightening torque Tripping curve LR9-D Average operating time related to multiples of the current setting No load Short-circuit and overload Closed state Flexible cable without cable end d.c. supply V V mA mA V mm2 N.m 24 1732
5
0150 Self-protected 2.5 0.51.5 0.45
Tripping time in seconds

000
100
1 2
10
1 0 1 1,12 2 3 4 5 6 7 8 9 10 11 12
1 Cold state curve 2 Hot state curve

x the current setting (Ir)
(1) For use of these relays with soft start units or variable speed controllers, please consult your Regional Sales Office.
References: pages 24514/2 and

Schneider Electric
24514/3 Dimensions:
pages 24534/2 to 24534/ 4
Schemes: page 24534/5 24516_Ver2.30-EN.fm/5
References

Differential thermal overload relays for use with fuses

/ Compensated relays with manual or automatic reset, / with relay trip indicator, / for a.c. or d.c.
Relay setting range A Fuses to be used with selected relay aM gG BS88 A A A For use with contactor LC1Reference Weight kg
LRD-08//
LRD-21//
LRD-33//
Class 10 A (1) with connection by screw clamp terminals or connectors 0.100.16 0.25 2 D09D38 0.160.25 0.5 2 D09D38 0.250.40 1 2 D09D38 0.400.63 1 2 D09D38 0.631 2 4 D09D38 11.6 2 4 6 D09D38 1.62.5 4 6 10 D09D38 2.54 6 10 16 D09D38 46 8 16 16 D09D38 5.58 12 20 20 D09D38 710 12 20 20 D09D38 913 16 25 25 D12D38 1218 20 35 32 D18D38 1624 25 50 50 D25D38 2332 40 63 63 D25D38 3038 40 80 80 D32 and D38 1725 25 50 50 D40D95 2332 40 63 63 D40D95 3040 40 100 80 D40D95 3750 63 100 100 D40D95 4865 63 100 100 D50D95 5570 80 125 125 D50D95 6380 80 125 125 D65D95 80104 100 160 160 D80 and D95 80104 125 200 160 D115 and D150 95120 125 200 200 D115 and D150 110140 160 250 200 D150 80104 100 160 160 (2) 95120 125 200 200 (2) 110140 160 250 200 (2)
LRD-01 LRD-02 LRD-03 LRD-04 LRD-05 LRD-06 LRD-07 LRD-08 LRD-10 LRD-12 LRD-14 LRD-16 LRD-21 LRD-22 LRD-32 LRD-35 LRD-3322 LRD-3353 LRD-3355 LRD-3357 LRD-3359 LRD-3361 LRD-3363 LRD-3365 LRD-4365 LRD-4367 LRD-4369 LRD-33656 LRD-33676 LRD-33696
0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.124 0.510 0.510 0.510 0.510 0.510 0.510 0.510 0.510 0.900 0.900 0.900 1.000 1.000 1.000 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140 0.140
LRD-083//
Class 10 A (1) with spring terminal connections (for direct mounting on the contactor only) 0.100.16 0.25 2 D09D38 LRD-013 0.160.25 0.5 2 D09D38 LRD-023 0.250.40 1 2 D09D38 LRD-033 0.400.63 1 2 D09D38 LRD-043 LRD-053 0.631 2 4 D09D38 11.6 2 4 6 D09D38 LRD-063 1.62.5 4 6 10 D09D38 LRD-073 2.54 6 10 16 D09D38 LRD-083 46 8 16 16 D09D38 LRD-103 5.58 12 20 20 D09D38 LRD-123 710 12 20 20 D09D38 LRD-143 913 16 25 25 D12D38 LRD-163 1218 20 35 32 D18D38 LRD-213 1624 25 50 50 D25D38 LRD-223
Class 10 A (1) with connection by lug-clamps Select the appropriate overload relay with screw clamp terminals or connectors from the table above and add one of the following suffixes: - figure 6 for relays LRD-01 to LRD-35, - A66 for relays LRD-3322 to LRD-3365. The remaining references are suitable, as standard, for use with lug-clamps.
Thermal overload relays for use with unbalanced loads

Class 10 A (1) with connection by screw clamp terminals Change the prefix in the references above from LRD (except LRD-4///) to LR3-D. Example: LRD-01 becomes LR3-D01.
Thermal overload relays for use on 1000 V supplies

Class 10 A (1) with connection by screw clamp terminals For relays LRD-01 to LRD-35 only, for an operating voltage of 1000 V, and only for independent mounting, the reference becomes LRD-33//A66. Example: LRD-12 becomes LRD-3312A66. Order an LA7-D3064 terminal block separately, see page 24515/3. (1) Standard IEC 947-4-1 specifies a tripping time for 7.2 times the setting current IR: class 10 A: between 2 and 10 seconds. (2) Independent mounting.
Characteristics : pages 24516/2 to 24516/5 24514-EN_Ver4.1.fm/2
Dimensions : pages 24534/2 to 24534/4

Schneider Electric
References

Differential thermal overload relays for use with fuses

/ Compensated relays with manual or automatic reset, / with relay trip indicator, / for a.c. or d.c.
Relay setting range A Fuses to be used with the selected relay aM gG BS88 A A A For use with contactor LC1 Reference Weight
kg
Class 20 (1) for connection by screw clamp terminals 2.54 46 5,58 710 913 1218 1725 2328 2532 1725 2332 3040 3750 4865 5570 6380 6 8 12 16 16 25 32 40 40 32 40 50 63 80 100 100 10 16 20 20 25 35 50 63 63 50 63 100 100 125 125 160 16 16 20 25 25 40 50 63 63 50 63 80 100 100 125 125 D09D32 D09D32 D09D32 D09D32 D12D32 D18D32 D25 and D32 D25 and D32 D25 and D32 D40D95 D40D95 D40D95 D50D95 D50D95 D65D95 D80 and D95 LR-D1508 LR-D1510 LR-D1512 LR-D1514 LR-D1516 LR-D1521 LR-D1522 LR-D1530 LR-D1532 LR2-D3522 LR2-D3553 LR2-D3555 LR2-D3557 LR2-D3559 LR2-D3561 LR2-D3563 0.190 0.190 0.190 0.190 0.190 0.190 0.190 0.190 0.190 0.535 0.535 0.535 0.535 0.535 0.535 0.535
LR-D15//
Electronic differential thermal overload relays for use with fuses

/ / / /
Compensated relays, with relay trip indicator, for a.c. or d.c., for direct mounting on contactor or independent mounting (2). Relay Fuses to be used For direct mounting setting with selected relay beneath contactor range aM gG LC1 A A A Class 10 or 10A (1) with connection using bars or connectors 60100 90150 100 160 160 250 D115 and D150 D115 and D150 LR9-D5367 LR9-D5369 0.885 0.885
Reference
Weight
LR2-D35//
kg
Class 20 (3) with connection using bars or connectors 60100 90150 125 200 160 250 D115 and D150 D115 and D150 LR9-D5567 LR9-D5569 0.885 0.885
Electronic thermal overload relays for use with balanced or unbalanced loads
/ Compensated relays, / with separate outputs for alarm and tripping.
Relay setting range A Fuses to be used with the selected relay aM gG A A For direct mounting beneath contactor LC1 Reference Weight
kg
Class 10 or 20 (1) selectable with connection using bars or connectors 60100 100 160 D115 and D150 LR9-D67 0.900 90150 160 250 D115 and D150 LR9-D69 0.900 (1) Standard IEC 947-4-1 specifies a tripping time for 7.2 times the setting current IR class 10: between 4 and 10 seconds, class 10 A: between 2 and 10 seconds, class 20: between 6 and 20 seconds. (2) Power terminals can be protected against direct finger contact by the addition of shrouds and/or insulated terminal blocks, to be ordered separately (see page 24511/8). Other versions Thermal overload relays for resistive circuits in category AC-1. Please consult your Regional Sales Office.
Characteristics : pages 24516/2 to 24516/5

Schneider Electric
Schemes : page 24534/5 24514-EN_Ver4.1.fm/3
Presentation

Model d 3-pole thermal overload relays
24515-EN_Ver6.0.fm/2
References

Model d 3-pole thermal overload relays
Accessories (to be ordered separately)

Description
564925
For use with LC1 D09D18 LC1 D25D38 LRD 0135 and LR3 D01D35 LRD 150832 LRD 3ppp, LR3 D3ppp, LR2 D35 pp LRD 3ppp, LR3 D3ppp, LRD 35pp
Pre-wiring kit allowing direct connection of the N/C contact of relay LRD 0135 or LR3 D01D35 to the contactor Terminal block (2) for clip-on mounting on 35 mm rail (AM1 DP200) or screw fixing; for fixing centres, see pages 24534/2 to 24534/4 Terminal block adapter for mounting a relay beneath an LC1 D115 or D150 contactor Mounting plates (4) for screw fixing on 110 mm centres
Sold in lots of 10 10 1 1 1 1
Unit reference LAD 7C1 (1) LAD 7C2 (1) LAD 7B106 LAD 7B105 LA7 D3064 (3) LA7 D3058 (3)
Weight kg 0.002 0.003 0.100 0.100 0.370 0.080
LRD 0135, LR3 D01D35, LRD 150832 LRD 3ppp, LR3 D3ppp, LR2 D35 pp All relays except LRD 0135 and LR3 D01D35 (5) All relays except LRD 0135, LR3 D01D35 and LR9 D LRD 0135 and LR3 D01D35 All relays except LRD 0135 and LR3 D01D35 LR9 D
10 1 100 1 10 1 1 2
DX1 AP25 LA7 D902 LA7 D903 LA9 D91 LA7 D901 LAD 703p (7) (8) LA7 D03p (7) LA9 F103
0.065 0.130 0.001 0.001 0.005 0.090 0.090 0.560
Marker holder snap-in Bag of 400 labels (blank, self-adhesive, 7 x 16 mm) Stop button locking device Remote stop or electrical reset device (6) Remote tripping or electrical reset device (6) Block of insulated terminals
LAD 7Cp
564924
Remote control
Reset function
Description By flexible cable (length = 0.5 m) For use with LRD 0135 and LR3 D01D35 All relays except LRD 0135 and LR3 D01D35 Sold in lots of 1 1 Unit reference LAD 7305 (8) LA7 D305 Weight kg 0.075 0.075
"Stop" and/or "Reset" functions

The terminal protection shroud must be removed and the following 3 products must be ordered separately: Adapter All relays except LRD 0135 and 1 LA7 D1020 0.005 for door interlock mechanism LR3 D01D35 Operating head Stop All relays 1 XB5 AL84101 0.027 for spring return pushbutton Reset All relays 1 XB5 AA86102 0.027 (1) These pre-wiring kits cannot be used with reversing contactors. (2) Terminal blocks are supplied with terminals protected against direct finger contact and screws in the open, "ready-totighten" position. (3) To order a terminal block for connection by lugs, the reference becomes LA7 D30646. (4) Do not forget to order the terminal block corresponding to the type of relay. (5) For LRD 0135, see page 24511/9. (6) The time for which the coil of remote tripping or electrical resetting device LA7 D03 or LAD 703 can remain energised depends on its rest time: 1 s pulse duration with 9 s rest time; 5 s pulse duration with 30 s rest time; 10 s pulse duration with 90 s rest time; maximum pulse duration 20 s with a rest time of 300 s. Minimum pulse time: 200 ms. (7) Reference to be completed by adding the code indicating control circuit voltage. Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 12 24 48 96 110 220/230 380/400 415/440 50/60 Hz B E F M Q N Consumption, inrush and sealed: < 100 VA c J B E DD F M Consumption, inrush and sealed: < 100 W. (8) Not compatible with 3-pole relays fitted with spring terminals.
LAD 7B106
Illustrations : page 24515/2
24515-EN_Ver6.0.fm/3
Dimensions

Model d thermal overload relays
LRD 0135
Direct mounting beneath contactors with screw clamp connections
LRD 150832
Direct mounting beneath contactors with screw clamp connections
LRD 013353
Direct mounting beneath contactors with spring terminal connections
70
45
92 c
45
66
LC1 b c D09D18 D25D38 123 137 See pages 24531/2 and 24531/3 LC1 b c e
a D09 18 90 97 53 a D25 38 97 96 60 c D09 18 90 107 53 c D25 38 97 106 60
45
D03 D383 168 See pages 24531/2 and 24531/3
LC1 b c
LRD 3 ppp
Direct mounting beneath contactors LC1 D40D95 and LP1 D40D80 AM1 d DL201 7 DL200 17 b Control circuit: a.c. LC1 D40 LC1 D50 LC1 D65 LC1 D80 LC1 D95 Control circuit: d.c. LC1 D40. LP1 D40 LC1 D50 LC1 D65. LP1 D65 LC1 D80. D95. LPA D80 c e g g (3-pole) (4-pole) 4.5 4.5 4.5 9.5 9.5 4.5 4.5 4.5 9.5 13 13 22 13 13 22
111 111 111 115.5 115.5 111 111 111 115.5
119 119 119 124 124 119 176 176 179.4
72.4 72.4 72.4 76.9 76.9 72.4 72.4 72.4 76.9
54
109 4 c d 70
21 30 g
LRD 4 ppp
Direct mounting beneath contactors LC1 D115 and D150
LR9 D
Direct mounting beneath contactors LC1 D115 and D150
267
255
150
132
189
174
136
120
DE200 and ED ppp 10.5
132
AM1 d
d
DL200 and DR200 2.5
120
DE200 and EDppp 10.5 Schemes : page 24534/5 AM1 d DP200 and DR200 2.5
References : pages 24514/2 and 24514/3
24534-EN_Ver5.0.fm/2
Mounting

LRD 0135
Independent mounting on 50 mm centres or on rail AM1 DP200 or DE200
LR9 D
Independent mounting on 110 mm centres
46 LAD 7B106 LAD 7B106 = =

= 125
35
10 15
37,5
90
DX1 AP25
2x6,5
Remote tripping or electrical reset
LAD 703 (1)
32
(1) Can only be mounted on RH side of relay LRD 0135.
LRD 15pp
Independent mounting on 50 mm centres or on rail AM1 DP200 or DE200 Remote tripping or electrical reset
45 LAD 7B105 = 35 = LA7 D03 (1)
41
82
50/65
100
2x4,5 17
96
34
AM1 d
DP200 2
DE200 9.5
(1) Can be mounted on RH or LH side of relay LR2 D15.
80
45
50
110
85
24534-EN_Ver5.0.fm/3
Mounting (continued)

LRD 3 ppp and LR2 D35pp

Independent mounting on 50 mm centres or on rail AM1 DP200 or DE200
LRD 3 ppp, LR2 D35pp and LR9 D

Remote tripping or electrical reset
75 LA7 D3064 = 50 = LA7 D03 (1)
51,5
75/87
100
121
2x4,5 32
23,5
119
21
AM1 DP200 2
AM1 DE200 9.5
(1) Can be mounted on RH or LH side of relay LRD 3ppp, LR2 D35pp or LR9 D.
LRD 15 and LRD 3ppp

Adapter for door interlock mechanism LA7 D1020 Stop Reset
10
LA7 D1020
c: adjustable from 17 to 120 mm
LRD, LRD 15 and LR9 D

Reset by flexible cable LA7 D305 and LAD 7305 Mounting with cable straight
Mounting with cable bent
c e M10x1
c: up to 550 mm e: up to 20 mm
e: up to 20 mm
24534-EN_Ver5.0.fm/4
Schemes

LRD, LR2 D and LR3 D
Pre-wiring kit LAD 7C1, LAD 7C2
Reset
1 3 5
Auto
95 97
_ KM A2
96 98
Man.
Test Stop
95 96 _ LRD
LRD9 D5ppp
L1 L2 L3
_ KM1 2 4 6
1/L1
3/L2
5/L3
(3)
(4) (2)
Test Stop Man. reset
(3)
95 97 96
_A
2/T1
4/T2
6/T3
M 3
_M A1
_ KM 14
13
98
_ KM N A2
(1)
(1) Tripped. (2) Overload. (3) Setting current. (4) Specialised circuit.
LRD9 D67 and LR9 D69

L1 L2 L3
0V
_ KM1 2 4 6
(5)
1/L1
3/L2
5/L3
103
(3)
(4) (5)
Test Stop Man. reset
104
(3) (2)
95 97 96
_
2/T1
4/T2
6/T3
A _ KM A1 14 13
M 3
_M
98
_ KM N A2
(1)
(1) Tripped. (2) Overload. (3) Setting current. (4) Specialised circuit. (5) Alarm.
A1
24534-EN_Ver5.0.fm/5
General, presentation
General
LR9-F electronic protection relays are especially suited to the operating conditions of motors. They provide protection against: - thermal overload of 3-phase or single-phase balanced or unbalanced circuits; - phase failure and large phase unbalance, - protracted starting times, - prolonged stalled rotor condition. LR9-F electronic protection relays are mounted directly below an LC1-F type contactor. They cover a range from 30 to 630 A, in eight ratings. The settings can be locked by sealing the transparent protective cover. A reset button is mounted on the front of the relay. Two versions are available: - simplified version: class 10: LR9-F/3// , class 20: LR9-F/ 5//, - complete version: class 10, 10 A or class 20, selectable, conforming to EN 60947-4-1: LR9-F//. This latter version includes an alarm function which makes it possible to forestall tripping by load shedding.
Presentation
Simplified version: class 10 or 20
2 5 4 3
98 NO 97 95 NC 96
107
Ir(A) 127
90
150
Complete version: class 10, 10 A or class 20, selectable, and alarm circuit
7 8 2
Class Ir(A) 20 107 127 + 90 150 10
24 V - / 103 104
Load
5 4 3
Alarm 98 NO 97 95 NC 96
9 1 6
1 2 3 4 5 6 7 8 Ir adjustment dial Test button Stop button Reset button Trip indicator Locking by sealing transparent cover Class 10/class 20 selector switch Selector switch for balanced load / unbalanced load 9 Alarm circuit
Characteristics : pages 27071/3 to 27071/ 27071_Ver4.11-EN.fm/2
5 References :
pages 27074/2 to 27075/ 3
Dimensions, schemes : pages 27073/2 and
27073/3
Schneider Electric
Characteristics
Environment
Conforming to standards IEC 60947-4-1, IEC 60255-8, IEC 60255-17, EN 60947-4-1 and VDE 0660
Product approvals
UL 508, CSA 22-2
Degree of protection
Conforming to VDE 0106
IP 20 IP 20 on front of relay with accessories LA9-F103 or LA7-F70/ , see page 27075/3
Conforming to IEC 60529
Protective treatment
Standard version
"TH"
Ambient air temperature around the device (conforming to IEC 255-8)
Storage
- 40+ 85
Normal operation
- 20+ 55 (1)
Maximum operating altitude
Without derating
2000
Operating positions without derating
In relation to normal vertical mounting plane
All positions
Shock resistance
Permissible acceleration conforming to IEC 68-2-7
13 gn - 11 ms
Vibration resistance
Permissible acceleration conforming to IEC 68-2-6
2 gn - 5 to 300 Hz
Dielectric strength at 50 Hz
Conforming to IEC 255-5
kV
Impulse withstand voltage
kV
Resistance to electrostatic discharges
kV
8 (in air) 6 (in indirect mode)
Resistance to radio-frequency conducted disturbances
Conforming to IEC 1000-4-3 and NF C 46-022
V/m
10
Resistance to fast transient currents
kV
Electromagnetic compatibility
EN 50081-1 and 2, EN 50082-2
Meets test requirements
(1) For operating temperatures up to 70 C, please consult your Regional Sales Office.
General, presentation : page 27071/2

Schneider Electric
References : pages 27074/2 to 27075/
3 Dimensions, schemes :
pages 27073/2 and 6/33 27071_Ver4.11-EN.fm/3
Characteristics
Power circuit electrical characteristics

Relay type LR9F5/57 F57 F5/63, F63 F5/67, F67 F5/69, F69 F5 /71, F71 F7/75, F75 F7/79, F79 F7 /81, F81
Rated insulation voltage (Ui)
1000
Rated operational voltage (Ue)
Conforming to VDE 0110 gr C V
1000
Rated impulse withstand voltage (Uimp)
kV
Rated operational current (Ie)
30 to 630
Short-circuit protection and coordination Frequency limits Of the operating current Hz
See pages : 24540/2, 24540/3, 24543/2 and 24543/3
5060. For other frequencies, please consult your Regional Sales Office (1) 30 LR9-F7/75 40 and LR9-F75 40 LR9-F7/79 and LR9-F79 M10 M12
Power circuit connections
Width of terminal lug
mm
20
25
25
Clamping screw
M6
M8
M10
Tightening torque
N.m
10
18
35
35
58
Auxiliary contact electrical characteristics

Conventional thermal current A 5
Short-circuit protection
By gG or BS fuses or A by circuit breaker GB2-CD10 mm 2
Control circuit connections
Flexible cable with cable end 1 conductor 2 conductors Flexible cable without cable end 1 conductor 2 conductors Solid cable 1 conductor 2 conductors Tightening torque
Minimum 1 x 0.75 2x1
Maximum 1 x 2.5 2 x 1.5
mm 2 1 x 0.75 2x1 mm 2 1 x 0.75 2x1 N.m 1.2 1 x 2.5 1x4 2 x 2.5
Maximum sealed current consumption of the coils of associated contactors (occasional operating cycles of contact 95-96)
a.c. control
24
48
110
220
380
600
VA
100
200
400
600
600
600
d.c. control
24
48
110
220
440
100
100
50
45
25
(1) For applications involving the use of these overload relays with soft starters or variable speed drives, please consult your Regional Sales Office.
General, presentation : page 27071/2 27071_Ver4.11-EN.fm/4
page 27073/2
Schneider Electric
Characteristics
Tripping class Temperature compensation Reset Fault indication Test function Stop function Tripping thresholds Conforming to IEC 947-4-1 Alarm Trip Sensitivity to phase failure Setting (nominal motor current) Sealing Conforming to IEC 947-4-1 A A Conforming to IEC 947-4-1 C 10, 10 A and 20 - 20+ 70 Manual on front of relay On front of relay On front of relay Actuation of N/C, without affecting N/O contact 1.05 0.06 In 1.12 0.06 In Tripping in 4 s 20 % in the event of phase failure Setting dial on front of relay Yes
Alarm circuit characteristics

Rated supply voltage Supply voltage limits Current consumption Switching current Protection Voltage drop Connection Tightening torque LR9-F tripping curve Average operating times depending on multiples of the current setting Class 10
d.c.
V V
24 17 32
No load
mA mA
5
0150 Auto-protected
Short-circuit and overload Closed state Flexible cable without cable end V mm2 N.m
2.5
0.51.5 0.45
Class 20
1000
1000
100
100
1 2
10 10
1 2
1 0 1 1,12 2 3 4 5 6 7 8 9 10 11 12 X times current setting (Ir)
1 0 1 1,12 2 3 4 5 6 7 8 9
X times current setting (Ir)
1 Cold state curve 2 Hot state curve

Schneider Electric
References
3-pole electronic thermal overload relays, model LR9-F for motor protection
Compensated and differential overload relays

Thermal overload relays: - compensated and differential, - with relay trip indicator, - for a.c., - for direct mounting on contactor or independent mounting (1). Relay setting range A Class 10 (2) 3050 4880 LR9-F53// 60100 90150 132220 200330 300500 380630 50 80 100 160 250 400 500 630 80 125 200 250 315 500 800 800 F115F185 F115F185 F115F185 F115F185 F185F400 F225F500 F225F500 F400F630 and F800 LR9-F5357 LR9-F5363 LR9-F5367 LR9-F5369 LR9-F5371 LR9-F7375 LR9-F7379 LR9-F7381 0.885 0.900 0.900 0.885 0.950 2.320 2.320 4.160 Fuses to be used with selected relay aM gG A A For direct mounting beneath contactor LC1 Reference Weight kg
Class 20 (2) 3050 4880 60100 90150 132220 200330 LR9-F73// 300500 380630 50 80 100 160 250 400 500 630 80 125 200 250 315 500 800 800 F115F185 F115F185 F115F185 F115F185 F185F400 F225F500 F225F500 F400F630 and F800 LR9-F5557 LR9-F5563 LR9-F5567 LR9-F5569 LR9-F5571 LR9-F7575 LR9-F7579 LR9-F7581 0.885 0.900 0.900 0.885 0.950 2.320 2.320 4.160
(1) When mounting overload relays up to size LR9-F5371 directly beneath the contactor they may be additionally supported by a mounting plate (see page 27075/3). Above this size it is always necessary to use the mounting plate. Power terminals can be protected against direct finger contact by the addition of shrouds and/or insulated terminal blocks, to be ordered separately (see page 27075/3). (2) Standard IEC 947-4 specifies a tripping time for 7.2 times the setting current In: - Class 10: between 4 and 10 seconds. - Class 20: between 6 and 20 seconds.
General, presentation : page 27071/2 27074_Ver3.10-EN.fm/2
Characteristics : pages 27071/3 to 27071/
pages 27073/2 and 27073/3

Schneider Electric
References
3-pole electronic thermal overload relays, model LR9-F for motor protection
Compensated overload relays, class 10 or 20 with alarm

Thermal overload relays: - compensated, - with relay trip indicator, - for a.c., - for direct mounting on contactor or independent mounting (1), - class 10 or 20 by selector switch, - protection of 3-phase or single-phase circuits by selector switch, - with alarm function that enables tripping to be forestalled. Relay setting range A 3050 Fuses to be used with selected relay aM gG A A 50 80 For direct mounting beneath contactor LC1F115F185 Reference Weight kg LR9-F57 0.885
LR9-F57
4880
80
125
F115F185
LR9-F63
0.900
60100
100
200
F115F185
LR9-F67
0.900
90150
160
250
F115F185
LR9-F69
0.885
132220
250
315
F185F400
LR9-F71
0.950
200330
400
500
F225F500
LR9-F75
2.320
300500
500
800
F225F500
LR9-F79
2.320
380630
630
800
F400F630 and F800
LR9-F81
4.160
(1) When mounting overload relays up to size LR9-F5371 directly beneath the contactor they may be additionally supported by a mounting plate (see page 27075/3). Above this size it is always necessary to use the mounting plate. Power terminals can be protected against direct finger contact by the addition of shrouds and/or insulated terminal blocks, to be ordered separately (see page 27075/3).

Schneider Electric
Characteristics : pages 27071/3 to 27071/
References
3-pole electronic thermal overload relays, model LR9-F Accessories (to be ordered separately)
Control accessories
Description Remote electrical reset device (1) LA7-D03/ Remote reset function control by flexible cable (length = 0.5 m) 1 LA7-D305 0.075 Sold in lots of 1 Unit reference LA7-D03/ (2) Weight kg 0.090
Remote Stop and/or Reset function control
Adaptor for door mounted operator
LA7-D1020
0.005
Rod (snap-off end to obtain required length, between 17 and 120 mm) Operating head for spring return pushbutton
10
ZA2-BZ13
0.100
ZA2-B//// (3)
0.012
Connection accessories
R
For mounting an LR9-F5/71 thermal overload relay together with an LC1-F185 contactor Description Reference LA7-D305 Set of 3 busbars LA7-F407 Weight kg 0.160 Weight kg 0.110 0.110 0.160 0.160 0.160 0.160 0.270
For mounting a thermal overload relay beneath a reversing contactor or star-delta contactors Application Wide range Set of 3 busbars For relays For contactor terminals Reference LR9-F5/57, F5/63, F5/67, F5/69 LC1-F115 LR9-F69, F71 LR9-F5/57, F5/63 LR9-F5/71 LR9-F71 LR9-F5/71 LR9-F71 LR9-F7/75, F7/79 LR9-F75, F79 LR9-F7/81 LR9-F81 LR9-F7/75, F7/79, F7/81 LR9-F75, F79, F81 15 mm LA7-F401 LA7-F402 LA7-F407 LA7-F403 LA7-F404 LA7-F404 LA7-F405
LC1-F150 and F185 20 mm LC1-F185 25 mm
LC1-F225 and F265 25 mm LC1-F225...F400 LC1-F400 LC1-F500 25 mm 25 mm 30 mm
LA7-F406 0.600 LR9-F7/81 LC1-F630 and F800 40 mm LR9-F81 (1) The time for which the coil of remote electrical reset device LA7-D03 can remain energised depends on its rest time: 1 s pulse duration with 9 s rest time; 5 s pulse duration with 30 s rest time; 10 s pulse duration with 90 s rest time. Maximum pulse duration of 20 s with rest time of 300 s. Minimum pulse time: 200 ms. (2) Standard control circuit voltages (for other voltages, please consult your Regional Sales Office). Volts 12 24 48 96 110 220/230 380/400 415/440 " 50/60 Hz B E F M Q N Consumption inrush and sealed: < 100 VA $ J B E DD F M Consumption inrush and sealed: < 100 W. (3) Stop: ZA2-BL432 or Reset: ZA2-BL639.
Dimensions, schemes : pages 27073/2 and 27073/3

Schneider Electric
27075_Ver4.10-EN.fm/2
References
3-pole electronic thermal overload relays, model LR9-F Accessories (to be ordered separately)
Mounting plate for overload relay

For use with relays LR9-F5/57, F5/63, F5/67, F5/69 and F5/71 LR9-F57, F63, F67, F69 and F71 LR9-F7/75, F7/79 and F7/81 LR9-F75, F79 and F81 Reference LA7-F901 LA7-F902 Weight kg 0.100 0.100
Set of power terminal protection shrouds, single-pole

LA7-F90/ For use with relays LR9-F5/57 LR9-F57 LR9-F5/63, F5/67 and F5/69 LR9-F63, F67 and F69 LR9-F5/71 LR9-F71 LR9-F7/75, F7/79 and F7/81 LR9-F75, F79 and F81 LA9-F70/ Number of shrouds per set 6 6 6 6 Set of shrouds Reference LA9-F701 LA9-F702 LA9-F705 LA9-F703 Weight kg 0.015 0.015 0.015 0.015
Power terminal protection shrouds, 3-pole

For use with relays LR9-F5/57, F5/63, F5/67 and F5/69 LR9-F57, F63, F67 and F69 LR9-F5/71 LR9-F71 LR9-F7/75, F7/79 and F7/81 LR9-F75, F79 and F81 Reference LA7-F701 LA7-F702 LA7-F703 Weight kg 0.030 0.030 0.030
LA7-F70/
Insulated terminal blocks

For use with relays LR9-F5/57, F5/63, F5/67 and F5/69 LR9-F57, F63, F67 and F69 Set of 2 blocks Reference LA9-F103 Weight kg 0.560
Marking accessories
LA9-F103 Description Clip-in marker holder Bag of 400 blank self-adhesive legends 7 x 16 mm Sold in lots of 100 1 Unit reference LA7-D903 LA9-D91 Weight kg 0.001 0.001

Schneider Electric
Dimensions, schemes : pages 27073/2 and 27073/3
27075_Ver4.10-EN.fm/3
Dimensions
Common side view
(1)
123,5 3 56,8
LR9-F5/71 LR9-F71
48 25
48 50 5,5
120 50
LR9-F5/57, F5/63, F5/67, F5/69 LR9-F57, F63, F67, F69 50 50 (2) 40 40
44,8
96
76
60 20 115 40 40
5,5 20 228,8 188,8 62,1 71 76,5 193

reversing contactors LC2-F or star-delta contactors LC3-F Mounting plate for LR9-F
101
76
115 3 46,8
14 22,1
(1) Terminal shroud LA9-F70/ (2) 6,5 x 13,5 for LR9-F5/57 and F57 8,5 x 13,5 for LR9-F5/63, F5/67, F5/69, F63, F67, F69 Common side view LR9-F7/75, F7/79, F7/81, LR9-F75, F79, F81 LR9-F7/81 (for mounting beneath LC1-F630 and F800) P1 P2 127,6 LR9-F81 200 42,2 30 (1) 80 80
25 6 51,5 66 150
P1 LR9-F7/75 and F75 48 LR9-F7/79, F7/81, F79 and F81 55 (1) Terminal shroud LA9-F70/ Direct mounting beneath: contactor LC1-F P2 48 55
51,5 66
6 82 136,8
108,8 70
44,8
60
76,5
H3
H3
71
H1
G
H1
LA7-F4
H2
H2
(1)
(2)
(3)
(1)
Contactors LC1- With LR9-relays b F115 F5/57, F5/63, F5/67, F5/69 240 F57, F63, F67, F69 F150 F5/57, F5/63, F5/67, F5/69 246 F57, F63, F67, F69 F185 F5/57, F5/63, F5/67, F5/69 250 F57, F63, F67, F69 F225 F5/71, F71 273 F7/75, F7/79, F75, F79 308 F265 F5/71, F71 279 F7/75, F7/79, F75, F79 314 F330 F7/75, F7/79, F75, F79 317 F400 F7/75, F7/79, F7/81, F75, F79, F81 317 F500 F7/75, F7/79, F7/81, F75, F79, F81 346 F630, F800 F7/81, F81 510 (1) Relay mounting plate LA7-F90/, see page 27075/3 (2) AM1-EC or AM1-DF for LC1-F115 to F630 and F800 (3) DZ5-MB for LC1-F115 to F400 General, presentation : page 27071/2 Characteristics : pages 27071/3 to 27071/5 H1 30 30 30 40 50 40 60 60 60 70 110 H2 H3 50 120 50 50 50 58 50 58 58 58 58 58 120 120 120 120 120 120 120 180 180 180
(2)
(3)
LA7- G F901 145 F902 190 b 279 283 285 319 360 332 363 364 364 390 509 H1 60 60 60 80 100 90 100 100 100 110 120 H2 50 50 50 50 58 50 58 58 58 58 58 H3 120 120 120 120 120 120 120 120 180 180 180
Contactors LC1- With LR9-relays F115 F5/57, F5/63, F5/67, F5/69 F57, F63, F67, F69 F150 F5/57, F5/63, F5/67, F5/69 F57, F63, F67, F69 F185 F5/57, F5/63, F5/67, F5/69 F57, F63, F67, F69 F225 F5/71, F71 F7/75, F7/79, F75, F79 F265 F5/71, F71 F7/75, F7/79, F75, F79 F330 F7/75, F7/79, F75, F79 F400 F7/75, F7/79, F7/81, F75, F79, F81 F500 F7/75, F7/79, F7/81, F75, F79, F81 F630, F800 F7/81, F81
References : pages 27074/2 to 27075/3
Schemes : pages 27073/3

Schneider Electric
27073_Ver5.10-EN.fm/2
H2
Scheme, setting-up
Scheme LR9-F5/57 to LR9-F7/81

L1 L2 L3
LR9-F57 to F81 (with alarm)

L1 L2 L3 0V
KM1 2 4 6 2 4 6
(2)
KM1
1/L1
3/L2
5/L3
5/L3
103
1/L1
3/L2
(3)
(4)
Test Stop Reset man.
(1)
112 %
(4)
(2)
104
(3)
(1)
Test
95 2/T1 4/T2 6/T3 97 96 98
Stop Reset man.
95 97 96 98
KM A1 14 13
2/T1
4/T2
6/T3
A M 3 13 M 3
A KM A1 14
(1) Tripped on thermal overload (2) Overheating alarm (3) Setting current (4) Specialised circuit
KM A2 N
(1)
N
KM A2
(1)
Setting-up the special functions of LR9-F thermal overload relays

Setting the relay / Lift the transparent cover 7 to gain access to the various settings and controls. / Adjustment is achieved by turning dial 1 which is graduated directly in amperes. / The setting can be locked by sealing the cover 7. 2
LR9 F5369
Ir(A) TEST
TRIPPED STOP RESET
1 7
105
125
6 5 4 3
90
150
protection lectronique moteur ELECTRONIC MOTOR PROTECTION
98
NO
97
95
NC
96
Stop function 3
Test function 2
ED RESE STOP T
TRIPP TEST
ED RESE STOP T TRIPP TEST
ED STOP RE
Stop / The Stop function is obtained by pressing the red STOP button 3. / Pressing the STOP button : - actuates the N/C contact. - has no effect on the N/O contact. / The STOP button can be locked by fitting a U clip (reference : LA7-D901). Characteristics : pages 27071/3 to 27071/5
Schneider Electric
Test
Trip indicator
/ The Test function is obtained by pressing the red TEST button 2 with a screwdriver. / Operation of the TEST button simulates tripping of the relay and : - actuates both the N/O and N/C contacts, - actuates the trip indicator 5.
References : pages 27074/2 to 27075/3
27073_Ver5.10-EN.fm/3
Characteristics
Multifunction protection relays LT6 P
Environment
Conforming to standards
e marking Product certifications
IEC 600947-4-1, IEC 60034-11, IEC 755, VDE 0106, VDE 0660 Meets the essential requirements of European Low Voltage and EMC Directives UL 508, CSA, RINA, LROS TH Conforming to IEC 60947-1 Conforming to IEC 6068-2-27 Conforming to IEC 6068-2-6 Storage Operation C C IP 20 (1) 15 gn, 11 ms 2 gn from 3 to 100 Hz - 35+ 85 - 20+ 70 V0 m In relation to normal vertical mounting plane 2000
Protective treatment Degree of protection Shock resistance Vibration resistance Ambient air temperature around the device
Flame resistance Maximum operating altitude Operating position
Conforming to UL 94
90
Resistance to electrostatic discharge Resistance to radiated electromagnetic interference Resistance to fast transient currents Resistance to conducted radio-frequency disturbance Non-dissipating shock wave (U imp) Dissipated shock wave Supply harmonics Resistance to micro-breaks
Conforming to IEC 61000-4-2, kV level 3 Conforming to IEC 61000-4-3, V/m level 3 Conforming to IEC 61000-4-4, kV level 4
kV
(1) Only applicable when power cabling to relay exceeds the following sizes: 1.5 mm2 with cable end or 2.5 mm2 without cable end .
Functions : pages 27055/2 and 27055/3
Dimensions, mounting : pages 27058/2 and 27058/3
90
8 10 2 6
Conforming to IEC 61000-4-6, level 3
Conforming to IEC 61000-4-5, level 3 Conforming to IEC 60947-2 appendix F Conforming to IEC 61000-4-11
Application schemes : pages 27059/2 to 27059/7
27056-EN_Ver6.0.fm/2
Characteristics (continued)
Power circuit characteristics

Relay type Rated insulation voltage (Ui) Operating frequency Rated operational current Input impedance Connection Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque Associated protection By circuit-breaker Conforming to IEC 60947-1 V Hz A W LT6 P0M005FM a 690 50/60 1 or 5 (1) < 0.1 LT6 P0M025FM a 690 50/60 25 < 0.1
1 or 2 conductors 1 or 2 conductors 1 or 2 conductors
mm2 mm2 mm2 N.m
1.56 1.56 1.54 1.7
Operational current y 25 A Operational current > 25 A (using a current transformer) Operational current y 25 A A
y GV2 L05 (1 A relay rating) y GV2 L10 (5 A relay rating) Compact NSppppMA (Merlin Gerin) y 2 aM, 4 gG (1 A relay rating) y 6 aM, 16 gG (5 A relay rating) u 32 (aM), u 63 (gG, gM)
y GV2 L22
By fuses
y 25 (aM), y 50 (gG, gM)
Operational current > 25 A (using a current transformer)
Control circuit supply characteristics

Rated insulation voltage (Ui) Operating voltage Power consumption Conforming to IEC 60947-1 V V 50/60 Hz c VA W
a 380 c or a 50/60 Hz: 90276
15 7
Cabling Solid cable Flexible cable without cable end Flexible cable with cable end Tightening torque Plug-in connector 1 or 2 conductors 1 or 2 conductors mm2 mm2 0.51 0.51
1 conductor 2 conductors
mm2 mm2 N.m
0.51 0.50.75 0.7
Discrete input characteristics

Rated insulation voltage (Ui) Operating voltage Current consumption Power consumption Input impedance Conforming to IEC 60947-1 V V Minimum transient value mA W kW
a 250 c 90...150. a 90276 u 1 (changing from state 0 to state 1 in t u 4 ms)
0.5 56
(1) Using external current transformer for operating currents exceeding 25 A: see page 27057/2.
27056-EN_Ver6.0.fm/3
Communication interface characteristics

Physical interface Connector on LT6 Maximum transmission speed Minimum time between 2 requests bit/s m/s RS 232: connection to PC or XBT H RS 485: connection to programmable controller 9-way SUB-D 9600 100
Discrete output characteristics

Rated insulation voltage (Ui) Output type Associated fuse protection a.c. loads Rated voltage Permissible power for category AC-15 Associated with contactor d.c. loads Rated voltage Permissible power for category DC-15 Associated with contactor V W
c 30 50 (Ie = 0.5 A, Ue = c 250 V, Ith = 5 A, L/R y 25 ms for 100 000 operations)
Conforming to IEC 60947-1 Relay interface Conforming to IEC 60947-5
a 380
1 N/O per channel A 6 (type gC)
V VA
a 250 500 (Ie = 0.5 A, Ue = a 250 V, Ith = 5 A, cos j = 0.4 for 100 000 operations)
LC1 K, LC2 K, LC7 K, LC8 K, LC1 D09 to D150
LP1 K, LP2 K, LP1 D09 and D12 LC1 D09 to D38 c LC1 D40 to D95 (with LA4 DC3U)
Signalling output characteristics

Rated insulation voltage (Ui) Output type Associated fuse protection Current limit a.c. loads Rated voltage Permissible power for category AC-15 Associated with contactor d.c. loads Rated voltage Permissible power for category DC-15 Associated with contactor V W
c 30 50 (Ie = 0.2 A, Ue = c 30 V, Ith = 2 A, 300 000 operations on a resistive load)
Conforming to IEC 60947-1 Relay interface Conforming to IEC 60947-5 At U = c 5 V
V V A mA
a 380
1 N/O per channel 2 (type gC) 10
V VA
a 250 250 (Ie = 0.2 A, Ue = a 250 V, Ith = 2 A, 300 000 operations on a resistive load)
LC1 K, LC2 K, LC7 K, LC8 K with suppressor module LA4 KE
LP1 K, LP2 K with suppressor module LA4 KC
27056-EN_Ver6.0.fm/4
LT6 CTpppp external current transformer characteristics

Conforming to standards Precision Precision limit factor Rated insulation voltage (Ui) Maximum operating temperature Transformer ratio Diameter of conductor passage hole Maximum cabling c.s.a. V C A mm mm2 IEC 60185, BS 7626 Class 5P 15 690 50 100/1 35 300 400/1 35 300 800/1 10 Incorporated (1)
XBT H41101p display module characteristics

Supply Display Type Capacity Input keys Pilot lights C C % Front panel Rear panel IEC 61000-4-2 IEC 61000-4-3 IEC 61000-4-4 IEC 60068-2-27 IEC 60068-2-6 V/m V
c 24
Operating temperature Storage temperature Humidity (without condensation) Protection
LCD, 9 mm 2 lines of 20 characters 2 LED, communication LED, acknowledgement of input key operation 0+ 50 - 20+ 70 085 IP 65 (IEC 60529, NF C 20-010, UL) IP 20 Level 3 10 Level 3 30 gn, 11 ms, 1/2 sine 0.075 mm from 2 to 57 Hz 1 gn from 57 to 150 Hz Serial link type using specific cable XBT Z9701 length 5 m (see page 27057/2) Loaded as standard and available in 3 languages
Resistance to electrostatic discharge Electromagnetic interference Electrical interference Shock resistance Vibration resistance Communication with the LT6 Software
Modbus protocol
(1) Electrical connection to be made using M10 bolt.
27056-EN_Ver6.0.fm/5
Characteristics
Probe characteristics
Probe type Conforming to standards Resistance Rated operational voltage (Ue) Rated insulation voltage (Ui) Insulation Length of connecting cables At 25 C Per probe W V kV DA1 TTppp IEC 60034-11 mark A 3 x 250 in series
c 2.5 max
2.5 Reinforced
Between probes Between probe and motor terminal plate
mm m
250 1
Guaranteed operating zones: example with 3 probes type DA1 TTppp (250 W at 25 C) in series, conforming to standard EC 60034-11, mark A.
Resistance (ohms)
10 000
4000
Trip zone
1650 1500 1000 750
Reset zone
100
20 10
Trip zone on probe short-circuit
NOT - 20 C
NOT - 5 C NOT NOT + 5 C
NOT + 15 C
-20
Temperature (C)
1 3 probes type DA1 TTppp (250 W to 25 C) in series. NOT: Nominal Operating Temperature Protection unit tripped. Protection unit reset.
27056-EN_Ver6.0.fm/6
Tripping curves
Cold state curves (1)

t (s) 10 000
1000
100
10
Class 30 Class 25 Class 20 Class 15 Class 10 Class 5 (10 A)
1 1 1,12 1,5 2 3 4 5 6 7 8
I/Ir
Hot state curves (1)

t (s) 10 000
1000
100
10
Class 30 Class 25 Class 20 Class 15 Class 10 Class 5 (10 A) I/Ir
1 1 1,12 1,5 2 3 4 5 6 7 8
(1) Tripping time accuracy: 8 % at 7.2 x I/Ir.
27056-EN_Ver6.0.fm/7
Functions
The LT6 is a protection relay designed for motor control.

813347
Not using serial link communication

The LT6 protects against: b thermal overloads, by monitoring the machine currents, b machine overheating (using PTC probes), b phase imbalance and phase failure, b earth fault. It provides: b fault signalling via a relay output and a 7 segment display, b the control of motors (reversing).
Using serial link communication

LT6 P0M005FM
The LT6 protects against: b thermal overloads, by monitoring the machine currents, b machine overheating (using PTC probes), b phase imbalance and phase failure, b earth fault, b no-load running, b long starting time, b overtorque and stalled rotor, b reversal of phase rotation, b a too low power factor (cos j). It provides: b fault and alarm signalling, using a remote display, b fault signalling via a relay output and a 7 segment display, b load shedding by monitoring voltage between phases, b signalling if short-circuit current is exceeded, b thermal alarm, b the control of motors (independent, reversing and 2-stage). It communicates via a bus: b for receiving configuration parameters for the LT6 (protection, motor control), b for information exchange with the LT6: v instantaneous values (voltage, current per phase, frequency, cos j, thermal state), v data log of 5 previous trip incidents (causes and remedies), v maintenance statistics, cause of trip statistics, v operating and alarm states. It incorporates a communication watchdog function: in the event of loss of communication, fallback mode parameters can be set.
Description
On the front panel of the relay: b a 7 segment display for fault indication, b a Test button which opens the control contacts and closes the fault signalling contacts, b a trip Reset button. b a DIP switch for selection of: v bus communication address, v communication protocol (Uni-Telway or Jbus/Modbus), v manual or automatic reset following a thermal fault, v thermal overload parameter settings from the front panel or via serial link communication (line adjust or local adjust). b a serial interface (9-way SUB-D) enables RS 232 or RS 485 connection, depending on the user's cabling method, v using RS 232 connection, kit reference LA9 P620 enables communication (parameters and indication) between the relay and a PC running under Microsoft Windows 95, 98 or NT 4, v using RS 485 connection, the relay is connected to a Uni-Telway or Jbus/Modbus bus, v using RS 232 connection enables the relay status to be read at a remote display unit XBT H41101p.
Characteristics, curves : pages 27056/2 to 27056/7
27055-EN_Ver6.0.fm/2
Functions (continued)
LT6 configuration table

Functions Description Factory activated Setting parameters Activated/ Description deactivated by serial link Ir (% rating) Class Overload alarm Id (% of I rms average) (2) Time before tripping IDR Time before tripping IsD (% of Ir) Starting time Iv (% of Ir) Time before tripping ILc (% of Ir) Time before tripping Cos j Time before tripping Initial values Adjustment range accessible via serial link communication 20109 % (1) 530 (1) 0125 % 1030 % 010 s 010 s 0.330 A 05 s 100500 % Ir 030 s 3090 % Ir 030 s 150800 % Ir 030 s - 11 010 s
Thermal overload: thermal protection of motor by monitoring current consumption Overheating (PTC): thermal monitoring of motor using built-in PTC temperature probes Phase imbalance and phase failure: monitors symmetry of rms current values Earth fault (DDR): monitors insulation faults using toroid sensor Long starting time: LT6 trips if both IsD and preset time exceeded No-load running: LT6 trips if both Iv and preset time exceeded Torque limitation: LT6 trips if both ILc and preset time exceeded. Function inactive during starting Cos j : monitors phase shift between motor current and voltage Monitoring of rotational direction of phases
20 % 5 100 % 30 % of I average 0.7 s (starting) 5 s (running) 30 A 5s 150 % Ir 10 s 30 % Ir 10 s 200 % Ir 10 s 0.1 10 s Forward running
Load shedding: opens channels A and B of LT6 if voltage drops below preset value
Short-circuit detection: signals short-circuit condition via the serial interface Reset: effective after programmable time or when the thermal state drops below a programmed value Motor control
Shedding Time before shedding Re-establishment Time before reestablishment Isc
70 % Un 10 000 s 90 % Un 10 000 s 15 x lr peak
68120 % Un 0100 000 s 68120 % Un 0100 000 s
Time before reset 0s q C (iron) before reset 100 % qn Control of outputs A and B Reversing
01000 s 40100 % qn Reversing, independent 2stage Self-cooled or autocooled
Self-cooled/Auto-cooled
Self-cooled
Opening of outputs A and B, in the event of loss of communication (1) These values can be activated and adjusted from the front panel of the relay when set to Local adjust. (2) The average rms current is equal to the average current value of the 3 phases. Communication watchdog Factory activated functions or functions activated/deactivated by serial link communication.
Characteristics, curves : pages 27056/2 to 27056/7
27055-EN_Ver6.0.fm/3
References
3-pole multifunction protection relays

813353
Operational current (1) A 0.21 15 525
Description LT6 P0M005FM LT6 P0M025FM
Weight kg 1.030 1.030
Configuration software
Description Kit comprising: - two 3" 1/2 diskettes, (for Windows 95, 98, NT 4), - 2 m connection cable fitted at each end with a 9-way SUB-D connector (female-female) Update diskettes (for Windows 95, 98, NT 4) Languages English, French, German, Italian, Spanish For use with All relay ratings Reference LA9 P620 Weight kg 0.550
LT6 P0M005FM
English, French, German, Italian, Spanish
All relay ratings
LA9 P621
0.200
813354
Current transformers
Operational current Primary A 100 400 800 Reference Secondary A 1 1 1 Weight kg 0.550 0.550 0.680
LT6 CT1001 LT6 CT4001 LT6 CT8001
Display modules
Language LT6 CT4001 French English Spanish Supply voltage V c 24
c 24 c 24
Reference XBT H411011 XBT H411013 XBT H411014
Weight kg 0.620 0.620 0.620
Connection cable
Function Reference Ensures connection link between the LT6 relay XBT Z9701 and display modules XBT H/P/E/HM/PM. Comprising a 9-way SUB-D female connector and a 25-way SUB-D male connector (length 2.2 m) (1) For operational currents greater than 25 A, use an external current transformer with a 1 A or 5 A secondary. Weight kg 0.200
Characteristics, curves: pages 27056/2 to 27056/7
27057-EN_Ver6.0.fm/2
References (continued)
Earth fault toroids

Products marketed under the Merlin Gerin brand
Sensitivity A 0.330 Internal of toroid mm 30 46 50 80 110 120 200 300 Reference Weight kg 0.120 1.300 0.200 0.420 3.200 0.530 1.320 2.230
TA30 POA PA50 IA80 GOA MA120 SA200 GA300
813355
PTC thermistor probes (1)

Description Nominal Operating Temperature (NOT) C 90 110 120 130 140 150 160 170 Sold in lots of 10 10 10 10 10 10 10 10 Unit reference DA1 TT090 DA1 TT110 DA1 TT120 DA1 TT130 DA1 TT140 DA1 TT150 DA1 TT160 DA1 TT170 Weight kg 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010
Triple probes
Marking accessories (to be ordered separately)

Description Composition Sold in lots of 25 Unit reference AB1 Rp (2) Weight kg 0.002
DA1 TTppp
Clip-in markers (maximum of 5 per relay)
Strips of 10 identical numbers (0 to 9) Strips of 10 identical capital letters (A to Z)
25
AB1 Gp (2)
0.002
Replacement part
Description Set of plug-in connectors (3) Reference LA9 P600 Weight kg 0.150
(1) PTC: Positive Temperature Coefficient. (2) When ordering, replace the p in the reference with the number or letter required. (3) The set includes upstream, downstream and probe-entry connectors.
27057-EN_Ver6.0.fm/3
Dimensions, mounting
Protection relays LT6 P

LT6 P0MpppFM On 35 mm 7 mounting rail On pre-slotted mounting plate AM1 PA
AF1 EA4
118
131
90 54
Current transformer
LT6 CT
Display module
XBT H41101p
42
30
35
25
a 95
25
6,2
202
89,6
107
102
6,2
120 12,35 2,5 183,8 5,85
10 10
20
42,5
42,5
LT6 CT1001 CT4001 CT8001
a 35 35 10
2,5
Panel cut-out
(1)
50
90
184
Support panel thickness e = 1.56 mm. (1) R: 3.5 max / 2 min.
27058-EN_Ver4.0.fm/2
110 7
Dimensions, mounting (continued)
Earth fault toroid

TA30, PA50 IA80, MA120, SA200
c2 8
21 4 16
b1
b2
b1
29 c1 J c1 a G a1
Type TA30 PA50
b 83 109
b1 53 66
c 30 50
c1 60 87
c2 31 45
H 50 60
Type IA80 MA120 SA200
a 26,5 26,5 29
a1 44 44 46
b 122 164 256
b1 80 80 120
b2 55 55 90
c 80 120 196
c1 150 190 274
G 35 35 37
H 65 65 104
J 126 166 254
H
K 40 40 60
GA300
POA, GOA
344
a G 299 29
Type GOA POA a 72 78 b 148 224 c 46 110 G 57 76
27058-EN_Ver4.0.fm/3
Application schemes
Motor control: D.O.L. starting (channels A and B set for reversing or independent control)
Control from front panel of relay
KM1 Motor start Motor stop
Control via discrete inputs of relay
D1 D2 D3 D4
Channel A
D1 D2 D3 D4
95 96
95
Channel A KM1
KM1
Reserved
Reserved
96
I8 I7 I6 I5 I4 I3 I2 I1
Discrete input E Discrete input D Discrete input C Channel B
I8 O1 O2 I7 I6 I5 97
Signalling
O1 O2
Stop channels A and B Start channel B Start channel A Local or serial communication control of A and B Reset Alarm
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Alarm
I4 I3 I2
97 98
98
93 I1 94
93 94
C1 Common 1 () C2 Common 2 ()
Control supply (1) 400 V KM1
C1 Common 1 () T1 T2 NC Earth fault toroid H1 H2

PTC probes
C2 Common 2 ()
A2 A1
A2 A1
T1 T2 NC H1 Earth fault toroid H2

PTC probes
L11 L21 L31
2T1 4T2 6T3

M 3
L11 L21 L31
2T1 4T2 6T3
Control via serial link communication (Uni-Telway or Jbus/Modbus)
D1 D2 D3 D4
95
Channel A KM1
Reserved
96
I8 I7 I6 I5 I4 I3 I2 I1
O1 O2
Stop channels A and B Start channel B Start channel A Signalling
97 98
Local or serial communication control of A and B Reset Alarm
93 94
A2 A1

PTC probes
L11 L21 L31
2T1 4T2 6T3

M 3
(1) For d.c. supplies, inputs I1 to I8 must be connected to the positive line.
27059-EN_Ver4.0.fm/2
Application schemes
(continued)
Motor control: D.O.L. starting

Control via serial link communication with signalling, earth fault toroid, PTC probes, state of power components Channels A and B set for reversing or independent control. Possible to control the motor via discrete input (local position) or by serial link communication
D1 D2 D3 D4 95
Channel A KM1
Reserved
96
I8
Q1 KM1
I7 I6 I5 I4 I3 I2
O1 O2
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Common 1 () Common 2 () Alarm
97 98
Tripped
Line Local
93 94
Overload
I1 C1 C2
Q1
Control supply (1)
A2 A1

PTC probes U V
KM1 400 V
L11 L21 L31
2T1 4T2 6T3
M 3
(1) For d.c. supplies inputs I1 to I8 must be connected to the positive line.
27059-EN_Ver4.0.fm/3
Application schemes
(continued)
Motor control: reverser starting

Control via serial link communication Channels A and B set for reversing control.
95
Channel A KM1
Control via discrete inputs of relay Channels A and B set for reversing control.
95
Channel A KM1
D1 D2 D3 D4
Reserved
96
D1 D2 D3 D4
Reserved
I8 I7 I6 I5 I4 I3 I2 I1 C1
KM2
96
I8 O1
KM2
KM2
I7 I6 I5 I4 I3 I2
O1
KM2
O2
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Common 1 () Alarm
KM1
O2
Stop channels A and B Start channel B Signalling Start channel A Local or serial communication control of A and B Reset Common 1 () Alarm
KM1
97 98
97 98
93 I1 94 C1
93 94
C2 Common 2 ()
A2 A1

PTC probes
C2 Common 2 ()
A2 A1

PTC probes
L11 L21
2T1 4T2 6T3

M 3
L11 L21
2T1 4T2 6T3
KM2
L31
KM2
L31
Control from front panel of relay Channels A and B set for independent control.
D1 D2 D3 D4 95
Channel A
Reserved
96
I8 I7 I6 I5 I4 I3 I2 I1
Motor stop
O1 Forward start O2
KM2
KM1
Reverse start KM1 KM2
KM2
Stop channels A and B Start channel B Start channel A Signalling
97 98
KM1
Local or serial communication control of A and B Reset Alarm
93 94
A2 A1

PTC probes
L11 L21
2T1 4T2 6T3 M 3
KM2
L31
27059-EN_Ver4.0.fm/4
Application schemes
(continued)
Motor control: reverser starting with measurement of cos j and voltage

Control via serial link communication Channels A and B set for reversing control.
D1 D2 D3 D4 95
Channel A KM2 KM1
Reserved 230 V From voltage measuring transformer 0 V
96
C2 I8 I7 I6 I5 I4 I3 I2 I1 C1
Common 2 () Discrete input E Discrete input D Discrete input C Channel B
O1
KM1 KM2
O2
Stop channels A and B
97 Start channel A Signalling 98 Local or serial communication control of A and B Reset 93 Common 1 () Alarm 94
Start channel B
Control supply (1) Voltage and cos j measuring transformer 400 V 230 V
A2 A1 T1 T2 NC H1 Earth fault toroid H2

PTC probes
0V
400 V
0V
KM1
To discrete input E (I8)
L11 L21 L31
2T1 4T2 6T3

M 3
KM2
27059-EN_Ver4.0.fm/5
Application schemes
(continued)
Motor control: star-delta starting (channels A and B set for 2-stage control)
Control via discrete inputs of relay
D1 D2 D3 D4 95
Channel A KM1 KM3
Reserved
96
KM3 KM1 KM2
I8 I7 I6 I5 I4 I3 I2 I1
Discrete input E Discrete input D Discrete input C Stop channels A and B Start channel B Start channel A Local or serial communication control of A and B Reset Signalling Channel B
O1
KM3
O2
KM1
97 98
Control supply (1) Alarm
93 94
1 KM1 2 3 5 4 6 U1 V1 3 5 6 W1 W2 M U2 V2
A2 A1
T1 PTC probes T2 NC H1 Earth fault toroid H2
400 V
L11 L21 L31
2T1 4T2 6T3
1 KM2 2 3 4
1 KM3 2 3 5 4 6
Control via serial link communication

D1 D2 D3 D4 95
Channel A KM1 KM3 KM1 KM2
Reserved
96
I8 I7 I6 I5 I4 I3 I2 I1 C1 C2
Control supply (1)
Discrete input E Discrete input D Discrete input C Stop channels A and B Start channel B Start channel A Local or serial communication control of A and B Reset Common 1 () Common 2 () Alarm Signalling Channel B
KM3
O1
KM3
O2
KM1
97 98 93 94
A2 A1
T1 T2 NC Earth fault toroid H1 H2

PTC probes 400 V
1 KM1 2 3 5 4 6 U1 V1 3 5 6 W1 W2 M U2 V2
L11 L21 L31
2T1 4T2 6T3
1 KM2 2 3 4
1 KM3 2 3 5 4 6
(1) For d.c. supplies inputs I1 to I8 must be connected to the positive line. Functions : pages 27055/2 and 27055/3 Characteristics, curves: pages 27056/2 to 27056/7 References : pages 27057/2 and 27057/3 Dimensions, mounting : pages 27058/2 and 27058/3
27059-EN_Ver4.0.fm/6
Application schemes
(continued)
Motor control: star-delta starting with adjustable time delay

Control via serial link communication Channels A and B set for 2-stage control.
D1 D2 D3 D4
95
Channel A
Reserved
KM3 96
KM1
KM3
230 V From voltage measuring transformer 0 V
C2 I8 I7 I6 I5 I4
Common 2 () Discrete input E Discrete input D Discrete input C
KM1 O1
Channel B
KM3 KM1
KM2
O2
Stop channels A and B
Control supply (1) Voltage measuring transformer 400 V/230 V 230 V 400 V To input E (I8)
Start channel B 97 Start channel A Signalling Local or serial communication 98 I2 control of A and B I1 Reset 93 C1 Common 1 () Alarm 94 A2
I3
A1
1k T1 T2 NC Earth fault toroid H1 H2

PTC probes
5 KM1 6 3 1 4 2 W1 V1 3 1 2 U1 U2 M W2 V2
0V
0V 400 V L11 L21 L31
2T1 4T2 6T3
5 KM2 6 3 4
5 KM3 6 3 1 4 2
(1) For d.c. supplies the inputs I1 to I8 must be connected to the positive line. LT6 P0M005FM connections with current transformers LT6 CTpppp
D1 D2 D3 D4
95
Channel A
LT6 P0M0p5FM connections with display module XBT H41101p

D1 D2 D3 D4
95 96
Channel A
Reserved Discrete input E Discrete input D Discrete input C Channel B
96 I8 O1 O2 I7 I6 I5 I4 I3 I2 I1
Reserved
C2 Common 2 () I8 I7 I6 I5 I4
O1 O2
Stop channels A and B Start channel B
Stop channels A and B Start channel B Start channel A Signalling Local or serial communication control of A and B Reset Alarm
97 Start channel A Signalling Local or serial communication 98 I2 control of A and B I1 Reset 93 C1 Common 1 () Alarm C2 Common 2 () 94 A2 I3 A1 T1 T2 NC H1 Earth fault toroid H2
PTC probes
97 98
Ph1
Ph2
Ph3
C1 Common 1 () A2 A1
93 94
P1 P2

PTC probes
S1 S2 P1 P2 S1 S2 P1 P2 S1 S2
L11 L21 L31
LT6 P0M005FM
2T1 4T2 6T3
L11 L21 L31
LT6 P0M0 5FM
2T1 4T2 6T3
XBT H41101
XBT Z9701
M 3
27059-EN_Ver4.0.fm/7
Selection guide
Thermistor protection units for use with PTC thermistor probes (1)
Applications
General protection and protection of motors fitted with PTC thermistor probes (1)
Standards and approvals
IEC 60034-11, UL, CSA
Reset method
Automatic
Fault signalling
Fault memory in the event of a supply failure
Fault test
Rated control circuit voltages a 50/60 Hz
Single voltage 115 V or 230 V
Rated control circuit voltages c
Single voltage 24 V
Contact type
1 N/C
Protection unit type
LT3 SE
27065/2 (1) PTC: Positive Temperature Coefficient
Pages
0231Q-EN_Ver3.0.fm/2
1 1
IEC 60034-11, PTB, UL, CSA Marine: BV, LROS, GL, DNV, RINA
Automatic
Manual or automatic
On front panel of unit and remote
Yes
By pushbutton on front panel of unit
Dual voltage 115/230 V Multivoltage 24230 V
Single voltage 400 V Dual voltage 24/48 V, 115/230 V Multivoltage 24230 V Dual voltage 24/48 V Multivoltage 24230 V
Dual voltage 24/48 V
Dual voltage 1 N/C + 1 N/O Multivoltage 2 C/O
Single voltage or dual voltage 1 N/C + 1 N/O Multivoltage 2 C/O
LT3 SA
27065/2
LT3 SM
0231Q-EN_Ver3.0.fm/3
General
Application
LT3 Sp thermistor protection units continuously monitor the temperature of the machines to be protected (motors, generators, etc.) by means of PTC thermistor probes embedded in the machine windings. If the nominal operating temperature of the probes is reached, they convert the rapid increase in resistance into a switching function which can be used to switch off the machine or signal a fault (see paragraph relating to thermistor probes below). Accidental breaks in the supply circuits of the thermistors are also detected.
Electromagnetic compatibility
Conforming to "Electromagnetic compatibility" directive. Conforming to standard EN 61000-6-2. Resistance to electrostatic discharge (conforming to IEC 61000-4-2) Resistance to fast transients (conforming to IEC 61000-4-4) Susceptibility to electromagnetic fields (conforming to IEC 61000-4-3) Surge resistance 1.2/50 - 8/20 (conforming to IEC 61000-4.5) Immunity to microbreaks and voltage drops (IEC 61000-4-11) Suitable for use with variable speed controllers
Level 3 Level 3 Level 3 Level 4
Thermistor probes
Range of most commonly used PTC thermistor probes: from 90 to 160 C, in steps of 10 C. Curve R = f (q), characteristic of a PTC thermistor probe, is defined by standard IEC 60947-8. The choice of PTC thermistor probe to be incorporated in the motor winding depends on the insulation class, the type of motor and the most suitable location for the probe. This choice is usually made by the motor manufacturer or the motor rewinder, who have all the necessary information. Application example
Insulation class of rotating machines conforming to IEC 60034-11 (S1 duty) NOT Nominal operating temperature Temperature at which rapid increase in resistance occurs Probes used for Fault Alarm C C
A B E F H
100 110 120 140 160
100 110 120 140 160
100 120 130 150 170
(1) PTC: Positive Temperature Coefficient
Schemes : pages 27066/2 and 27066/3
27064-EN_Ver4.0.fm/2
Characteristics
Protection unit type Reset method Fault indication Fault test Probe interchangeability
LT3 SE Automatic Label Mark A to IEC 60034-11 IEC 60034-11 VDE 0660
LT3 SA Automatic On front panel of unit and remote Label Mark A to IEC 60034-11 IEC 60034-11 VDE 0660 LROS
LT3 SM Manual/Automatic On front panel of unit and remote By pushbutton on front panel of unit Label Mark A to IEC 60034-11 IEC 60034-11 VDE 0660
Environment
Conforming to standards Product certifications Degree of protection
e marking
IP 20 conforming to IEC 60529, VDE 0106 LT3 Sp protection units have been designed to comply with the basic recommendations of European directives relating to low voltage and EMC. Therefore LT3 Sp products bear the European Community e mark. - 40+ 85
Ambient air temperature around the device
Storage Conforming to IEC 60068-2-1 and 2-2 Operation Without derating With derating Conforming to IEC 60068-2-6 Conforming to IEC 60068-2-27 In relation to normal vertical mounting plane
- 25+ 60 1500 m Up to 3000 m, the maximum permissible ambient air temperature for operation (60 C) must be reduced by 5 C per additional 500 m above 1500 m 2.5 gn (225 Hz) 1 gn (25150 Hz) 5 gn (11 ms) Any position
Maximum operating altitude
Vibration resistance Shock resistance Operating positions without derating
Power supply circuit characteristics

Rated control circuit voltage (Uc)
a 50/60 Hz 0.851.1 Uc a 50/60 Hz 0.851.1 Uc c 0.81.25 Uc 0.851.1 Uc
Single voltage Dual voltage Multivoltage Single voltage Dual voltage Multivoltage
a c
V V V V V V VA W (1)
115 or 230 24 < 2.5 <1
115/230 24230 24/48 24230 < 2.5 <1
400 115/230. 24/48 24230 24/48 24230 < 2.5 except (400 V : 2.7) <1
Average consumption
Sealed
PTC: Positive Temperature Coefficient
27064-EN_Ver4.0.fm/3
Control circuit characteristics

Protection unit type Resistance Maximum number of probes fitted in series (2) Voltage at terminals in the thermistor circuit Tripping Reset Probes y 250 W at 25 Normal operation (R = 1500 W) Conforming to IEC 60034-11 (R = 4000 W) Operating threshold Distance Minimum c.s.a. of conductors W W LT3 SE 27003100 15001650 6 < 2.5 <7.5 300 0.75 400 1 LT3 SA 27003100 15001650 6 < 2.5 <7.5 < 20 500 1.5 LT3 SM 27003100 15001650 6 < 2.5 <7.5 < 20 1000 (3) 2.5
V V W m mm2
Thermistor probe short-circuit detection Connection of probes to the LT3
Electrical characteristics of the output relay contacts

Contact type Rated insulation voltage Maximum operational voltage Rated impulse withstand voltage Conventional thermal current Operational power Breaking capacity Uimp Single voltage or dual voltage Multivoltage V V kV A VA 120 V 250 V 24 V A A A mm2 mm2 N.m 1 N/C a 500 1 N/C + 1 N/O 2 C/O 1 N/C + 1 N/O 2 C/O
a 250 (a 400 V for LT3 SM00V)
2.5 5 100 for 0.5 million operating cycles 6 3 2 2 x 11 x 2.5 1 x 0.752 x 2.5 0.8
At 220 V In cat. AC-16
In DC-13 Cabling (cage type connector) for flexible or solid cable Tightening torque
Without cable end With cable end
Thermistor probe characteristics

Probe type Conforming to standards Resistance Rated operational voltage (Ue) Rated insulation voltage (Ui) Insulation Length of connecting cables At 25 C Per probe W V kV DA1 TTppp IEC 60034-11. Mark A 3 x 250 in series
c 2.5 V max
DA1 TSppp
250
c 2.5 V max
2.5 Reinforced
1 Reinforced 1
Between probes Between probe and motor terminal plate
mm m
250 1
(1) PTC: Positive Temperature Coefficient (2) Provided that the total resistance of the probe circuit is less than 1500 W at 20 C. (3) For distances greater than 500 m take cabling precautions (twisted shielded pairs).
27064-EN_Ver4.0.fm/4
LT3 S protection unit/thermistor probe combination

Guaranteed operating zones: examples with 3 probes type DA1 TTppp (250 W at 25 C) in series, conforming to standard IEC 60034-11, Mark A. LT3 SE, LT3 SA, LT3 SM protection units
Resistance (ohms)
10 000
3100 2700 1650 1500 1000 750
Trip zone Reset zone
100
20 10
Trip zone on probe short-circuit
3 probes type DA1 TTppp (250 W at 25 C) in series.
NOT: Nominal Operating Temperature Protection unit tripped. Protection unit reset. (1) PTC: Positive Temperature Coefficient
NOT -20 C
-20
NOT + 15 C
NOT -5 C NOT NOT +5 C
Temperature (C)
27064-EN_Ver4.0.fm/5
References
108694-24-M
Protection units (without fault memory)

Units with automatic reset with thermistor short-circuit detection
Connection Cage connectors Voltage
a 50/60 Hz
115 V 230 V
Output contact N/C N/C N/C
Reference LT3 SE00F LT3 SE00M LT3 SE00BD
Weight kg 0.220 0.220 0.220
24 V
Units with automatic reset with thermistor short-circuit detection On front panel: fault and voltage signalling indicator.
LT3 SE00M
108698-24-M
Connection Cage connectors
Voltage
a 50/60 Hz c a 50/60 Hz or c
115/230 V 24/48 V
Output contact N/C + N/O N/C + N/O
Reference LT3 SA00M LT3 SA00ED LT3 SA00MW
Weight kg 0.220 0.220 0.220
24230 V 2 C/O
Protection units (with fault memory)

Units with manual reset with thermistor short-circuit detection On front panel: - fault and voltage signalling indicator, - Test and Reset button.
Connection LT3 SA00M Cage connectors
108696-24-M
Voltage
a 50/60 Hz
400 V 24/48 V 115/230 V
Output contact N/C + N/O N/C + N/O N/C + N/O N/C + N/O
Reference LT3 SM00V LT3 SM00E LT3 SM00M LT3 SM00ED LT3 SM00MW
Weight kg 0.220 0.220 0.220 0.220 0.220
c a 50/60 Hz or c
24/48 V
24230 V 2 C/O
LT3 SM00M
27065-EN_Ver3.0.fm/2
813383
PTC thermistor probes (1)

Description Nominal Operating Temperature (NOT) C 90 110 120 130 140 150 160 170 Surface probes DA1 TTppp 60 70 80 Sold in lots of 10 10 10 10 10 10 10 10 10 10 10 10 10 Unit reference DA1 TT090 DA1 TT110 DA1 TT120 DA1 TT130 DA1 TT140 DA1 TT150 DA1 TT160 DA1 TT170 DA1 TS060 DA1 TS070 DA1 TS080 DA1 TS090 DA1 TS100 Weight kg 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.005 0.005 0.005 0.005 0.005
Integrated triple probes
813384
90 100
Accessories (to be ordered separately)

Mounting accessories
Description Application Sold in lots of 10 Unit reference RHZ 66 Weight kg 0.005
Adapter
For fixing on 4 rail DZ5 MB
Marking accessories
Clip-in markers (maximum of 5 per unit) Strips of 10 identical numbers (0 to 9) 25 AB1 Rp (2) 0.002
Strips of 10 identical capital letters (A to Z) DA1 TSppp
25
AB1 Gp (2)
0.002
(1) PTC: Positive Temperature Coefficient (2) When ordering, replace the p in the reference with the number or letter required.
27065-EN_Ver3.0.fm/3
Dimensions, schemes, setting-up
Dimensions
LT3 SE, SA, SM Mounting on 5 rail AM1 DP200 Mounting on 1 4 rail (with adapter RHZ 66)
100
115
98,4
100
50
50
RHZ 66 22,5
Schemes for no fault operation

LT3 SE Without fault memory LT3 SA dual voltage LT3 SA multivoltage
A1
A1 or B1
A1
96
95
T1
(1)
96
T1
Ue
(1)
98 97 95
T1
Ue
Fault
(2)
05 08 06 98
T2
95
T2
Fault
T2
A2
A2
A M K K
A2
96
A
A M K K H
M K
K H
LT3 SM dual voltage and 400 V (without B1)
LT3 SM multivoltage
LT3 Sp dual voltage Terminal Voltage A1 48 V 230 V B1 24 V 115 V
A1 or B1
A1
96
95
T1
Ue
(1)
98 97 95
Rd
T1
Ue
(1)
05 08
T2
Fault
T2
Fault
06 98 96
A
A2
Y2
Y2
A M K K H
A2
Rd
Y1 Test Reset
Y1 Test Reset
M K
K H
Setting-up
Cabling It is inadvisable to use the same multi-core cable for the thermistor probe circuit and the power circuit. This is especially important for long cable runs. If it is impossible to comply with the above recommendation, a pair of twisted conductors must be used for the thermistor probe circuit. Testing the insulation of the line connecting the thermistors to the LT3 S unit Before carrying out this test, short-circuit all the terminals of the LT3 S protection unit. Measure the insulation value between these terminals and earth using a megger or a flash tester, progressively increasing the voltage to the value defined by the standards. Checking the PTC thermistor probes for correct operation With the machine stopped, in the cold state and after having taken all the necessary safety precautions: b disconnect the line linking the thermistors to the LT3 S protection unit, at the terminals of the machine being protected: motor, etc., b using an ohmmeter with a voltage rating less than or equal to 2.5 V, measure the resistance of the probe circuit at the machine terminals, b depending on the number and type of thermistors connected in series, check that their resistance value at 25 C is correct. Example: motor fitted with 3 PTC thermistor probes with a resistance y 250 W at 25 C. Any value higher than 250 x 3 = 750 W indicates a problem. (1) PTC: Positive Temperature Coefficient (2) Relay energised: the contacts are shown in the "operating" position.
27066-EN_Ver4.0.fm/2
Operation
LT3 SA protection units

L1
A1 or B1
L2 L3 N T2 T1
96 98 97
Ko
Ue
Fault
Starting The LT3 SA is normally energised and its internal relay is in the pre-energised position. The motor is started by operating pushbutton M automatically held in by K (3-wire control circuit).
95
A M K K H
Thermal fault The strong increase in resistance of the PTC probes at the moment their temperature reaches the nominal operating temperature (NOT) is detected by the LT3 SA unit and causes the relay to drop out; indicator H comes on, as does the built-in indicator on unit LT3 SA. Contactor K drops out and pressing button M has no effect.
Operating temperature NOT, Tripping threshold Reset threshold
A2
Reset As the motor cools, it reaches the reset threshold, 2 to 3C below the nominal operating temperature. The relay resets and the motor can be started by pressing button M.
Relay Ko Fault indicator Contactor K Pushbutton M
LT3 SM protection units

Operation is very similar to that described above, except for the following:
L1
A1 or B1
L2 L3 N T2 T1
96 98 97
Ko
Ue
Reset After tripping on thermal fault and cooling to the reset threshold, the Test/RESET button on the unit (R1) or a remote reset button (Rd) must be pressed to energise the relay. The fault is therefore memorised, even though the temperature of the probes has dropped to well below the reset threshold.
Fault
95
R1 K
A2
A Rd M K K H
Signalling circuit As the relay is fitted with 2 separate contacts, the signalling voltage may be different from the contactor control voltage.
Operating temperature NOT, Tripping threshold Reset threshold Test/Reset button Reset Rd Relay Ko Fault indicator Contactor K
Test Pressing the Test/RESET button simulates a fault and causes the relay to drop out: the FAULT indicator comes on, as does the remote signalling indicator. The unit is reset by pressing the Test/RESET button again.
Pushbutton M
27066-EN_Ver4.0.fm/3
Characteristics
General
The RM1-XA electromagnetic relay detects overcurrent peaks in excess of the maximum permissible current value. It is designed for the protection of circuits which are not subject to current peaks (starters, resistors) or for controlling starting peaks on slip ring motors. It trips instantaneously and is not suitable for frequent operation (12 operating cycles per hour). It can withstand a continuous current equivalent to 1.25 times the minimum setting current.
Environment
Conforming to standards Approvals Protective treatment Ambient air temperature around the device Maximum operating altitude Operating position C Standard version NF C 63-650, VDE 0660 CSA Standard version TC, special version TH Storage : - 60 + 70 Operation : - 40 + 60 3000 15 in relation to normal vertical mounting position

Maximum rated operational voltage Frequency limits of the rated operational current V Hz
" or $ 600
060
Electrical characteristics of auxiliary contacts

Conventional thermal current Occasional making and breaking capacities a.c. supply Voltage Power (1) d.c. supply Voltage Power (2) A 10
V VA V
48 4000 48
110 12 000 110
220 17 000 220
380 22 000 440
600 600
W 240 200 190 180 180 (1) Circuit such as the electromagnet of a contactor - cos inrush : 0.7 and cos sealed : 0.4. (2) Circuit such as an electromagnet without economy resistor ; time constant varying from 20 ms for 5 W to 200 ms for 100 W or more.
Operating times
Time in ms
Operating times : because of the numerous applications for RM1-XA overcurrent relays, it is not possible to give precise operating times. The curves shown are therefore purely indicative.
100 90 80 70 60 50 40 30 20 2 In
Setting points
4 25 In 3 1,6 In
10 8 0,9 1 2 3 4 5 6 7 8 current passing/set current
0,8 In

Schneider Electric
27031_Ver3.11-EN.fm/2
References
Non-latching
Recommended operating range (motor In) A Setting range (trip current) A Maximum continuous current or A Reference Weight
" $
1.6
kg
With 1 C/O contact block, non-latching
" or $
0.7 1.15
1.254
RM1-XA001
0.990
1.161.8
26.3
2.5
RM1-XA002
0.990
1.9 2.9 RM1-XA001 34.6
3.2 10
RM1-XA004
0.990
516
6.3
RM1-XA006
0.990
4.7 7.2
825
10
RM1-XA010
0.990
7.3 11.5
12.540
16
RM1-XA016
0.990
11.618
2063
25
RM1-XA025
0.990
18.129
32100
40
RM1-XA040
0.990
29.146
50160
63
RM1-XA063
0.990
46.172
80250
100
RM1-XA100
0.990
73115
125400
160
RM1-XA160
0.990
116145
160500
200
RM1-XA200
0.990
146230
250800
315
RM1-XA315
0.990
231360
400 1250
500
RM1-XA500
0.990
" $
361630
6302200
1000
RM1-XA101
0.990
361570
6302000
1000
RM1-XA101
0.990
Accessory (to be ordered separately) Description
Reference
Weight kg 0.060
1 C/O contact block, non-latching Characteristics : page 27031/2

Schneider Electric
RM1-ZG21
27031_Ver3.11-EN.fm/3
Latching with manual reset

Recommended operating range (motor In) A Setting range (trip current) A Maximum continuous current or A Reference Weight
" $
1.6
kg
With 1 C/O contact block, latching with manual reset
" or $
0.71.15
1.254
RM1-XA0011
0.990
1.161.8
26.3
2.5
RM1-XA0021
0.990
RM1-XA0011
1.92.9
3.210
RM1-XA0041
0.990
34.6
516
6.3
RM1-XA0061
0.990
4.77.2
825
10
RM1-XA0101
0.990
7.311.5
12.540
16
RM1-XA0161
0.990
11.618
2063
25
RM1-XA0251
0.990
18.129
32100
40
RM1-XA0401
0.990
29.146
50160
63
RM1-XA0631
0.990
46.172
80250
100
RM1-XA1001
0.990
73115 RM1-XA1001 + ER1-XA2
125400
160
RM1-XA1601
0.990
116 145
160500
200
RM1-XA2001
0.990
146230 231360
250800 4001250
315 500
RM1-XA3151 RM1-XA5001
0.990 0.990
" $
361630
6302200
1000
RM1-XA1011
0.990
361570
6302000
1000
RM1-XA1011
0.990
Accessories (to be ordered separately) Description
Reference
Weight kg 0.070
1 C/O contact block, latching
RM1-ZH21
RM1-XA0011 + RM1-ZH21
Electrical reset (1) (consumption : inrush, sealed : 500 VA) ER1-XA2p (fitted to the relay together with a latching contact block) Basic reference. Complete with code indicating control circuit voltage (2) (1) The impulse duration must not exceed 2 seconds within 10 minute intervals. (2) Standard coil voltages for electrical reset. Volts 24 48 110 220 50 Hz B E F M
0.240
380 Q
Characteristics : page 27031/2

Schneider Electric
27031_Ver3.11-EN.fm/4
Dimensions, schemes
RM1-XA RM1-XA 1 Common side view
/// ///
RM1-XA001 to XA040 RM1-XA0011 to XA0401
RM1-XA063, XA100 and XA315 RM1-XA0631, XA1001 and XA3151
RM1-XA160, XA200 and XA500 RM1-XA1601, XA2001 and XA5001
RM1-XA101 RM1-XA1011
RM1-ZH2
d1
L1
M4/M5
M12 25
110
124
L 13 123
27,5 27,5 55
S d
S d
50 63,5
RM1-XA
///1 with electrical reset ER1-XA2/

48
RM1-XA 063 100 160 200 315 500 101 d 20.5 20.5 27.5 27.5 35.5 40.5 d1 5.5 5.5 7 M 83 87 94 94 74 84 L 25 25 25 25 44 44 37 L1 40 40 40 40 55 55 64 S 15 20 25 25 30 40 M6 M8 M8 M8 M10 M10
ER1-XA2p
155
27,5 27,5 55
Schemes RM1-XA
///1
93
RM1-XA
Latching
91 1
3-wire control (without mechanical latching)

91 1 93
2-wire control (with mechanical latching)

91 93 1
3-wire control (with "trip" signal)

91 93 1 H1 A2 X2
92
94
RM1 92 94 2
RM1 92 94 2
RM1 92 94 2
13
13
S2
KM1
S2 A1 14 14
KM1 14
91
93
A1 14
14
13
RM1-XA Non-latching
13
13
///
S1
11
S1
12
12
11
92
94
KM1
KM1
KM1 A2
Characteristics : page 27031/2

Schneider Electric
A2
A1
X1
27031_Ver3.11-EN.fm/5
25
25
25

6.protection Components Relays

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6.protection Components Relays

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Contents

6 - Protection components Relays

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6/2

k thermal overload relays

TeSys 3-pole thermal overload relays, model d

TeSys 3-pole electronic thermal overload relays LR9-D

3-pole electronic thermal overload relays, model LR9-F

Multifunction protection relays LT6-P

Thermistor protection units for use with PTC thermistor probes

Single-pole magnetic overcurrent relays

Standard motor protection

Motor overload Stalling Phase failure

Associated with contactor type

Motor current (In)

Relay type references

24515/2 and 24515/3

27074/2 and 27074/3

Protection and control motors

Standard motor protection

Protection of resistors, bearings, capacitors

Protection of slip ring motors and of circuits without current peaks.

Protection of d.c. motors

Frequent starting Harsh environments

Strong overcurrent Stalling

27057/2 and 27057/3

27031/3 and 27031/4

Please consult your Regional Sales Office

Selection of thermal protection

Protection by thermal overload relay

Protection by PTC thermistor relay

Resistance (ohms) 4000

Markings complied with by universal probes Mark A (standard IEC 34-11-1A)

Tightening torque Mounting Connections

Auxiliary contact characteristics

References : page 22009/2 22008_Ver4.10-EN.fm/2

Dimensions : page 22009/3

Schemes : page 22009/3

Electrical characteristics of the power circuit

Balanced 3-phase operation, from cold state

References : page 22009/2

Dimensions : page 22009/3

Schemes : page 22009/3 22008_Ver4.10-EN.fm/3

3-pole relays with screw clamp terminals

Overload relays for unbalanced loads

Characteristics : pages 22008/2 and 22009_Ver5.20-EN.fm/2

page 22009/3 Schemes :

Dimensions, mounting, schemes

LR2-K Direct mounting beneath the contactor

Separate mounting with terminal block LA7-K0064 on 35 mm

Characteristics : pages 22008/2 and

page 22009/2 22009_Ver5.20-EN.fm/3

TeSys protection components

Auxiliary contact characteristics

References: pages 24514/2 and 24516_Ver2.30-EN.fm/2

pages 24534/2 to 24534/ 4

Schemes: page 24534/5

TeSys protection components

Electrical characteristics of power circuit

Tripping class Rated insulation voltage (Ui)

10 A 690 600 6 0400 0.113

10 A 690 600 6 0400 1238 1.5/10

10 A 1000 600 except LRD-4369 6 0400 80140 4/50 4/35 4/50 9

Min/max c.s.a. 1.5/10 1/4 1/6 1.7 1.85