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Publication Reference : FIowmatics 211/2009 Rev.00
INSTALLATION OPERATION
& MAINTENANCE MANUAL
HORIZONTALMULTISTAGE
STAINLESS STEELCENTRIFUGALPUMPS
TM
WATER MANABEMENT 5Y5TEM5
For more information regarding FIowmatics products,
parts & services, pIease visit www.shah-pneumatics.com
DEALER: This manuaI must be given to the user of the pump
USER: Before using this pump, read this entire manuaI and
save for future reference
PP 2 / 4 / 8
SERIES
WARNNG:
1. Periodic inspection and maintenance of pumps is essential
2. Transfer of toxic, dangerous, flammable or explosive substances using Flowmatics products is at user's risk
3. nspection, maintenance & installation of pumps must be made only by experienced, trained & qualified personnel
4. Use of strainer in the suction of the pump is a must for ensuring longer life of pump
energy
saving
14.0 Warranty
14.1 The warranty period commences on the date oI original purchase oI the equipment. Evidence oI
this date oI original purchase must be provided when claiming repairs under warranty. It is
recommendedyou retain all receipts in a saIe place.
14.2 Shah Pneumatics products are warranted to the original user only to be Iree oI deIects in material and
workmanship Ior a period oI 12 months Irom date oI manuIacture. Shah Pneumatics` liability under
this warranty shall be limited to repairing or replacing at Shah Pneumatics` option, without
material charge however we may levy service charges, FOBShah Pneumatics`Mumbai distribution
center or authorized service agent. Shah Pneumatics will not be liable Ior any costs oI removal,
installation, transport or any other charges that may arise in connection with the warranty claim.
14.3 This warranty is subject to due compliance by the original purchaser with all directions and
conditions set out in the Installation and Operating Instructions. Failure to comply with these
Instructions, damage or breakdown caused by Iair wear and tear, negligence, misuse, incorrect
installation, inappropriate chemicals or additives in the water, inadequate protection against
Ireezing, rain or other adverse weather conditions, corrosive or abrasive water, lightning or high
voltage spikes or through unauthorized persons attempting repairs are not covered under warranty.
14.4 Shah Pneumatics shall not be liable Ior any loss oI proIits or any consequential, indirect or special
loss, damage or injury oI any kind whatsoever arising directly or indirectly Irom the product or any
deIect, and the purchaser shall indemniIy Shah Pneumatics against any claim by any other person
whatsoever in respect oI any such loss, damage or injury.
14.5 This warranty applies to all states and territories oI India only.
14.6 For eIIective warrantee, user must produce copy oI invoice / warrantee page / card.
14.7 No warrantee will be given iI the above condition are not met with the decision oI Flowmatics/Shah
Pneumatics in relation oI any claims or dispute over the warrantee is Iinal.
8
Copyright 2009

WATER MANABEMENT 5Y5TEM5

Regd. 0ff|ce: 28-30 Navketan |nd|. Estate, Hahaka|| 6aves Road,
Andher| ( East }, Humba|- 400 093. |N0|A.
Te|ephone: +91-22-6695 1090-94. Facs|m||e: +91-22-2687 5317
Ema||: shahpneubom3.vsn|.net.|n
webs|te: www.shah-pneumat|cs.com
5hah Pneumatcs
Shah Pneumatics has a continuous policy oI product development and although the Company reserves
the right to change speciIications, it attempts to keep customers inIormed oI any alterations. This
publication is Ior general inIormation only and customers are requested to contact our Sales Department
Ior detailed speciIications and advice on a product`s suitability Ior speciIic applications. All products are
sold subject to the Company`s standardconditions oI sale.
Flowmatics is a trademark of Shah Pneumatics
FOR DSTRBUTOR STAMP
2
Copyright 2009

TABLE OF CONTENTS
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
Features
Applications
Model OrderingCode Instructions
WorkingConditions
Structure
Installing the Pump
Pump Electrical Connection
Starting, Operatingand Stopping the Pump
Attention
Outline Diagram & Dimensions
Troubleshooting
Part Explosion Diagram
Maintenance Record
Warranty
....................................................................................
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Copyright 2009

13.0 Maintenance Record

Purchase Details
Date oI Purchase :
From: Name :
Address :
Tel. No. :
Fax No. :

Pump Details
Pump Model No.:

Pump Connection :
Installation Details
Date oI Installation :

Location:
StrainerDetails
Estimated Date oI Strainer Cleaning :

Estimated Date oI Strainer Change :
..........................................................................................
..........................................................................................
..........................................................................................
..........................................................................................
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..........................................................................................
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Congratulations Ior your purchase oI Flowmatics pump / products.
We appreciate your trust while opening/unpacking the product, make sure that
there is no transit damage, iI any, it must be reported to the dealer.
We take no responsibilities in the case oI accidents or damages on the basis oI
carelessness or disregard to the instructions and reject every responsibilities
Ior the damages which originate Irom the improper use oI the pumps.
The purchaser must correctly Iill in and mail the last page within 10 days Irom
the date oI purchase. No warrantee will be given Ior incomplete warrantee.
( provide invoice no./ date / dealers name & add with stamp & signature on last
page.)
Bill no. :
Bill date :
Serial No:
ManuI. Dt :
DEALERS STAMP
1.0 Features
The PP Horizontal Multistage Pumps are manuIactured in AISI 304 Stainless Steel sheets by using
stamping and welding technologies, which make the pumps have the Ieatures oI light weight, graceIul
appearance, material saving, and high eIIiciency.
2.0 Applications
The pumps are suitable Ior transporting clean water and industrial media which are non-aggressive to
stainless steel AISI 304, such as boiler Ieeding, clean water liIting, tanks and reservoirs supplying and
emptying, gardening and irrigation, etc.
3.0 Model Ordering Code Instructions
4.0 Working Conditions
0
4.1 Ambient temperature 40 Cmax.
0
4.2 Liquid temperature: -15 ~80 C
2
4.3 Maximum working pressure: Upto 8 kg/cm g
5.0 Structure
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Publication Reference : FIowmatics 211/2009 Rev.00 Copyright 2009

12.0 Part Explosion Diagram

9. DiIIuser I
10. DiIIuser plate
11. Casing
12. 'O Ring
13. Inner Suction Tube
14. Impeller nut
15. Spring washer
16. ShaIt sleeve I
1. Motor
2. Water-prooIing
3. Mechanical seal
4. Back cover
5. 'O ring
6. DiIIuser III
7. Impeller
8. DiIIuser II
17. ShaIt sleeve II
18. Bearing sleeve
19. ShaIt sleeve III
20. ShaIt sleeve IV
21. DiIIuser assembly
tension bar
22. Spring washer
23. Bolt
1 2 3 4 5 6 7 8 9 10 11 12 13
22 21 19 23 18 17 16 1415 20
PP - 2 - 20 / 37 - D
Series
PP - Horizontal
Multistage
Centrifugal
Pump
FIow
3
2 - 2 m /hr
3
4 - 4 m /hr
3
8 - 8 m /hr
Stages X 10
20 - 2 stage
30 - 3 stage
40 - 4 stage
50 - 5 stage
60 - 6 stage
Motor Power
037 - 0.37 kW
055 - 0.55 kW
075 - 0.75 kW
110 - 1.10 kW
150 - 1.50 kW
220 - 2.20 kW
Phase
- Single
- Three
D
BIank
6
2
7
2
6
2
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4
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1
6
1
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Publication Reference : FIowmatics 211/2009 Rev.00
6.0 Installing the Pump
6.1 The pump must be installed on a level place, as near as
possible to the source oI water, away Irom children`s
reach.
6.2 To ensure saIety, the pump must be installed
horizontally in a dry place where is well ventilated and
the ambient temperature must not exceed 40 C.
6.3 Sit the pump on the position where the pump is to stand
and use bolts and nuts & rubber pad to Iix the pump on
its Ieet.
6.4 II the pump is placed on the position that above the
water level to pump water, the suction pipe must be
stretched at the minimum depth oI 50 cm into the
water and keep a space oI 25 cm Irom the bottom oI the tank to avoid air or sand is drawn in.
6.5 All connections on the suction piping must be sealed entirely and to reduce the length oI piping as
Iar as possible to ensure good suction perIormance.
6.6 To reduce discharge pressure loss use as less as possible elbowconnections on the discharge piping
and to reduce the length oI piping as Iar as possible.
6.7 All piping must be supported independently, the pump must not stand any weight or Iorce oI the
piping.
6.8 It is recommended to Iix a pressure gauge & non return valve on the discharge pipe and a vacuum
gauge on the suction pipe tomonitor working conditions oI pump.
6.9 It is recommended to Iix a pressure gauge and non return valve on the discharge pipe and a vacuum
gauge on the suction pipe to monitor working conditions oI pump.
7.0 Pump Electrical Connection
7.1 Check voltage, Irequency and phase oI power source are identical to the corresponding data on the
pump nameplate max voltage Iluctuation 5.
7.2 A wiring diagram can be seen inside the cover oI terminal box. The pump must be eIIectively
earthed in accordance with local electric regulations. It is recommended that earth-leakage
protection be provided by connection oI a residual current circuit breaker.
8.0 Starting, Operating and Stopping the Pump
8.1 BeIore using a newpump, run the motor Ian by hand to check whether pump is running Ireely and
quietly.
8.2 Start up the pump Ior a second to check the rotational direction, the correct way is always in anti-
clockwise when viewing the motor Ian Irom the motor end.
5.3 Close the discharge valve and open the suction valve, unscrew the Iilling plug on the top oI the
pump body and Iill the pump body with water until it overIlows, then screwthe plug back on until it
is Iirmly locked and start up the pump.
8.4 Set the discharge valve tocontrol capacity and outlet pressure to reach to the required duty point.
8.5 BeIore stopping operation, close the discharge valve, then shut oII power.
8.6 Under normal working condition pumps requires no servicing until 2000hrs oI operation.
Pressure Gauge
Valve
Discharge Pipe
Vacuum Gauge
Valve
Suction Pipe
Foot Valve
Tank
Hs
>25CM
9.0 Attention
9.1 It is strictly Iorbidden to operate the pump without water inside the pump body.
9.2 Avoid Irequent starting and stopping oI the pump. Switch oII the pump iI the power is interrupted.
9.3 It is Iorbidden to control capacityby setting the valve on the suction pipe.
9.4 Switch oII power when the pumped water is interrupted or there is lack oI water.
9.5 II strange noise made by the pump are heard, stop pumping immediately and check the cause.
9.6 When the pump is to remain inactive Ior a long period, drain the water Irom the pump body by
unscrewing the draining plug and Iilling plug. Wash the pump body with clean water and make sure
the pump body is completely drained to avoid breakage by Irozen water in winter times.
11.0 Troubleshooting
5
Copyright 2009

10.0 Outline Diagram & Dimensions

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Publication Reference : FIowmatics 211/2009 Rev.00
ModeI
Dimensions (mm)
Weight
Kg.
A C F H H1 H2 H3* H4* N N1 S W D DNA DNM M
76
76
130
130
130
76
130
130
137
137
197
197
170
170
170
170
170
170
170
170
235
235
235
235
400
400
454
454
454
400
454
454
470
470
536
536
176
176
176
176
176
176
176
176
250
250
250
250
88
88
88
88
88
88
88
88
120
120
120
120
88
88
88
88
88
88
88
88
130
130
130
130
180
180
180
180
180
180
180
180
250
250
260
260
100
100
100
100
100
100
100
100
140
140
140
140
130
130
130
130
130
130
130
130
180
180
180
180
7
7
7
7
7
7
7
7
9
9
9
9
91
91
91
91
91
91
91
91
104
104
104
104
92
92
92
92
92
92
92
92
82
82
82
82
30
30
30
30
30
30
30
30
39
39
39
39
180
180
180
180
180
180
180
180
250
250
260
260
7.7
8.8
9.4
9.6
10.8
8.6
9.4
9.6
22
22
22
22
PP 2-20/037D
PP 2-30/055D
PP 2-40/055D
PP 2-50/055D
PP 2-60/075D
PP 4-20/055D
PP 4-30/075D
PP 4-40/075D
PP 8-20/075D
PP 8-30/110D
PP 8-40/150D
PP 8-50/220D
NOTE: H3 : For SingIe Phase ; H4 : For Three Phase ; For 3 phase input voItage, remove (D) in ModeI code
(G1) 25
(G1) 25
(G1) 25
(G1) 25
(G1) 25
(G1 ) 32
(G1 ) 32
(G1 ) 32
(G1) 38
(G1) 38
(G1) 38
(G1) 38

(G1) 25
(G1) 25
(G1) 25
(G1) 25
(G1) 25
(G1) 25
(G1) 25
(G1) 25
(G1) 38
(G1) 38
(G1) 38
(G1) 38
h
h1
M
6
h
3
(
h
4
)
8
W A
hM

h
A

h
2
h
1
h
F