Professional Documents
Culture Documents
1- GENERAL
1.1 Scope
1.2 Alteration
2- OUTLINE OF PROJECT
2.1 General parameters
2.2 Steel structure parameters
3- MATERIAL SPECIFICATION
4-SITE PREPARATION
5- METHOD OF ERECTION
6- QUALITY CONTROL
6.1 Members
6.2 Connection
6.3 Alignment
6.4 Adjustment of bracing
6.5 Roofing and wall cladding
6.6 Final inspection
8- MEASUREMENT OF SAFETY
9-SCHEDULE
10-DOCUMENT ATTACHMENT
10.1 Erection schedule
10.2 Erection method drawings
10.3 List of Tools and Equipment
10.4 Working Procedure for MAXSEAM Panels
10.5 Inspection and Control Form
10.6 Grouting mortar catalog
1- GENERAL
1.1 Scope
This Construction Method and Quality Control Planning shall be applied to steel
structure erection work. Based on the design and specification, this document
provides a proper procedure and management of the structure erection work.
1.2 Alteration
This Construction Method and Quality Control Planning may be subject to change or
alter due to its revision. In that case, corrected or adjusted requirements shall prevail
after its official written approval.
2- OUTLINE OF PROJECT
2.1-General parameters:
* Location: 28 Road No. 2, VSIP II, Ben Cat Dist., Binh Duong
Province.
Plates≦6mm
ASTM A570 Grade 50 Type 1 Fy = 34.5 kN/cm2
thick
1 Built-up
Plates>6mm
ASTM A572 Grade 50 Type 1 Fy = 34.5 kN/cm2
thick
Tubes JIS-G3466 Grade 50 Type 1 Fy = 32.5 kN/cm2
Ft = 13.3 kN/cm2
10 Machine Bolts DIN 933 Class 4.6/4.8 Yellow Chromate
Fu = 40.0 kN/cm2
4. SITE PREPARATION
At the time of unloading, materials should be checked by both Obayashi engineer and Zamil
engineer responsible with the Bill of Materials or Packing List. Any shortages must be reported to
Zamil Steel immediately by official letter.
Materials should be laid out in order. The layout will depend on size of building and site
conditions. Use timber blocks between bundles or members for ease of handling.
5. METHOD OF ERECTION
Step 1:
• Set up 2 side columns of braced bay (between Grid 4 and Grid 5), including
bracing beams.
• Erect interior columns (along grid C1-4 and C1-5) with temporary bracing.
• Tighten anchor bolts and nuts sufficiently to prevent columns from rocking.
• Assemble rafter components of Grid 4 on the ground into connection.
• Install all bolts in rafter splices to proper tension, using turn-off- nut method
and torque wrench.
• Raise the first assembled rafter on top of column by cranes.
• Install bolts of rafter through column connection and tighten to snug
position.
• Secure all temporary, wire ropes bracings, plumb and align the column and
rafter before releasing the crane.
Step 2:
• Using same procedure to assemble other parts of the rafter of Grid 5 (A – F).
• Place it on top of interior columns.
• Bolt to column connections and tighten.
• Secure temporary bracings.
Step 3:
• Assemble the rafter of Grid 6 (same as the first erected rafters). Connect and
bolted to column splices. The crane has to keep holding the rafter in position
until sufficient purlins ( 1/3 of total purlins at that area ) have installed to
provide rigid support for the bay. The crane can release if having temporary
bracing cables for both sides at interval of maximum 10 m.
• Continue erecting the next rafters of the brace bay.
• Completing purlins, flange braces, roof bracings.
• Plumb and align before proceeding to erect the next bays.
• After checking the alignment and square-ness, tighten again anchor bolts,
column connection, girts bolts, and eave strut bolts to required tension by
torque wrench.
Step 4:
• Continue erecting columns rafters for the next bays, using same procedure
described in Step 1.
• Complete installation of purlins and girts.
• Complete roof angle bracings, and all secondary members.
Step 5:
• Fabrication and installation of MAXSEAM roofing panels. (See attached
“Erection Procedure for Maxseam roof Panel”)
Step 6:
• Install wall panels, downspouts and gutters.
• Complete trims and accessories.
6. QUALITY CONTROL
- Inspection is necessary at all steps of erection process, from the times materials are
first received until the structure is completely installed.
- Inspection during the erection process shall be continuous in order to prevent the
occurrence of possible damage and to require the maintenance of high standard
workmanship. Inspection shall include members, painting, connection, alignment,
bracings, roofing and wall cladding, equipment and false work.
6.1. Members
- Inspection members for damage due to mishandling or careless storage.
- Make sure that each member is placed in its proper position in the structure and that
fillers, shims, and washers required for the type of connection are properly used.
- After finishing the painting work, all steel members shall be checked to make sure
that small area of steel members is painted.
6.2. Connection
a/ Anchor bolts:
- Check the tolerance of dimensions between anchor bolts to meet the required
tolerance (5mm).
b/ Bolts connection:
- The supervisor has to assure himself that the wrenches used are calibrated properly
so that bolts are tightened the proper amount. Also the proper lengths of bolts shall
be checked.
- After connecting, all bolts shall be tightened to obtain the required tension values
• Using turn-off nut method: Tighten more120o+/-30o for bolt diameter
>12mm, tighten more 60o-0+30o for bolt diameter = 12mm.
• Torque wrench: the actual value must be within the recommended value +/-
5_10%.
- Every connection point shall be inspected with the inspection record that is made by the
team leader, with the confirmation of Obayashi responsible engineers and Site Manager.
The actual value of tension or torque moment of every bolt in the connection shall be shown
on the record.
D N M
mm KN N.m
12.7 53 136
15.9 84 271
19.0 125 481
22.2 173 773
25.4 226 1153
28.6 249 1437
31.7 317 2027
35.0 378 2658
38.1 459 3526
6.3. Alignment
- After the first bay (braced bay) is erected, the columns shall be made plumb and the
rafters shall be straight.
- After completing the erection of main frames the alignment check shall be done
again, before continuing the erection of the successive bays.
The tolerance of column plumb must be within the value of 1/500 of column height,
but can not be more than25mm.
The tolerance of Rafter alignment (from straight rafter - line) must be within the value
of 1/300 of Span.
-After completing the erection of main frames, the final check of alignment (plumbing and
straightness) for the all columns and rafters of whole building shall be done.
- Adjustable diagonal bracing is fixed after all parts of the structure are in place.
- In bolted structures having diagonal bracing, wall bracings are adjusted after the columns
are plumbed, and roof bracing are adjusted when rafters are in straight line.
c. Leveling mortar base (using high grade mortar G150 ) at middle of 4 anchor-bolts
with the same level of bottom of column-base-plate.
e. Grouting mortar for column base. (Sika- grout 212-11: see attached catalog)
8. MEASUREMENT OF SAFETY
●Each workers shall be physically qualified to perform the duties to which he is assigned.
●Workers shall always wear hard helmets, shoes, uniforms and gloves.
● Workers shall wear safety belts.
●Goggles, face masks shields or helmets are required for scaling, grinding, cutting, and
welding operations.
●Maintenance of machines used in the erection work shall be done properly.
●Setting of safety rope on Roof when carry out the roofing work.
●Setting of signboard, and barricade by ropes around working area, do not permit any
person without duty to enter the working area.
●The crane condition (including machine parts, wire rope) must be checked everyday.
●Safety meeting shall be done everyday before starting work.
●Scaffoldings shall be arranged properly.
●Daily cleaning shall be done everyday.
9. SCHEDULE
1. 01 No. of 45 MT Crane
2. 01 No. of 20 MT Crane
3. 04 Nos. of 12 MT Crane
4. Assorted Slings in various size and Length.
5. Steel guy lines for temporary bracing.
6. Manila Ropers for hand lines.
ELECTRICAL EQIPMENTS
1. Welder Machine
2. Extension Leads and pigtails.
3. Heavy Duty Drill ½”.
4. Heavy Duty Drill ¼”.
5. Heavy Duty Screw gun w/Hex Sockets.
6. Electric Nibbler.
7. Electric Shear.
8. Angle Grinder.
9. Concrete Drill.
HAND TOOLS.