HIGH CAPACITY SURFACE WATER INTAKE SCREEN TECHNICAL DATA .

INQUIRY FORM

S U R F A C E WA T E R I N T A K E S C R E E N S

One of the great advantages of Johnson intake systems is how well they can adapt to specific site requirements. So that we can help you design the optimum system for your site, we offer you this design guide. Fill it out as completely as possible and mail or fax a copy of it to us at 651.638.3177. Our application engineers can then assist you with a final product design.

Project Reference ____________________________________________ Name of Water_______________________________________________ Location ______________________________________________________ Type of Debris to be Excluded Water Source Reservoir River Marine Water Movement Current Tide Velocity

Photocopy, fill out and return for price quotation

TO: Johnson Screens ATTN: Estimating Department PHONE: 651.638.3218 FAX: 651.638.3177
FROM:________________________ _ _____________________________ ______________________________ PHONE:_______________________ FAX:__________________________ NO. OF PAGES:________________ MESSAGE:_____________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________ ______________________________
TEE SCREEN DRUM SCREEN

Water Quality Fresh Brackish Salt

Capacity (GPM) Max ________ Min ________ Design __________ Number of Screens __________________________________________ Screen Slot Opening Size _________________ Screen Collapse Pressure ____________ Material _____________ Screen Connection: Type _______________ Size ________________ Hydroburst Air Backwash? (If yes, length of air line from screen to accumulator Time in minutes between backwash cycles __________________________________ Other considerations:________________________________________ _______________________________________________________________ ______________________________________________________________ _______________________________________________________________
2

Yes

No

NOTE: This publication is intended for general planning only. The data shown herein are subject to change which may affect the final product design. Most recent change: March, 2001.

SINGLE SCREENS

9" or 3 x NOMINAL AB PIPE SIZE

SCREEN LENGTH DIAMETER

OUTLET and FLANGE SIZE

AIR BACKWASH PIPE

S-12 S-16 S-18 S-21 S-24 S-27 S-30 S-33 S-36 S-42 S-48 S-54 S-60 S-66 S-72 S-78 S-84

12 16 18 21 24 27 30 33 36 42 48 54 60 66 72 78 84

305 406 457 533 610 686 762 838 914 1067 1219 1372 1524 1676 1829 1981 2134

14 18 20 23 26 29 32 35 38 48 55 62 68 76 82 89 96

356 457 508 584 660 737 813 889 965 1219 1397 1575 1727 1930 2083 2261 2438

6 150 2.00 8 200 2.67 10 250 3.00 12 300 3.50 12 300 4.00 14 350 4.50 16 400 5.00 18 450 5.50 18 450 6.00 24 600 7.00 24 600 8.00 30 800 9.00 30 800 10.00 36 900 11.00 36 900 12.00 42 1000 13.00 42 1000 14.00

610 811 914 1067 1220 1372 1524 1676 1829 2134 2438 2743 3048 3353 3658 3962 4267

30 40 55 85 110 150 190 245 340 370 500 625 775 1050 1200 1475 1700

14 18 25 39 50 68 86 111 154 168 227 284 352 477 545 670 772

1.0 1.5 1.5 1.5 2.0 2.0 2.0 3.0 3.0 4.0 4.0 6.0 6.0

25 40 40 40 50 50 50 80 80 100 100 150 150

9 9 9 9 9 9 9 11 11 14 14 20 20 26 26 26 26

229 229 229 229 229 229 229 279 279 356 356 508 508 660 660 660 660

OVERALL LENGTH DEBRIS DEFLECTOR

SCREEN LENGTH DIAMETER

TEE-SCREENS

CL to FLANGE DISTANCE

OUTLET and FLANGE SIZE

3" AIR BACKWASH PIPE and FLANGE

DETERMINING THE OPEN AREA PERCENTAGE OF JOHNSON SCREENS

Screen size is a function of the open area percentage and the water withdrawal rate. These charts will let you find the correct screen quickly and easily. The slot opening size of the screen is determined by site conditions, and is the starting point in screen selection. After finding the slot opening of your screen on the horizontal axis, read upward to the appropriate curve to find the percent open area of the screen. There are three different open area curves because Johnson intake screens can be made with three different width wires. FOR EXAMPLE: Assume 0.100 slot opening on three different screen constructions: High capacity stainless steel = 62.5% open area Standard construction stainless steel screen = 58% open area Heavy duty stainless steel = 43% open area Z-Alloy available for high capacity. Call for other requirements

T-12 T-16 T-18 T-21 T-24 T-27 T-30 T-33 T-36 T-42 T-48 T-54 T-60 T-66 T-72 T-78 T-84

12 16 18 21 24 27 30 33 36 42 48 54 60 66 72 78 84

305 406 457 533 610 686 762 838 914 1067 1219 1372 1524 1676 1829 1981 2134

39 51 57 66 75 84 93 102 111 139 159 179 199 218 237 256 275

991 1295 1448 1676 1905 2134 2362 2591 2819 3531 4039 4547 5055 5537 6020 6502 6985

10 12 14 16 18 20 24 24 30 30 36 36 42 48 48 54 60

250 300 350 400 450 500 600 600 800 800 900 900 1000 1200 1200 1400 1600

2.00 2.67 3.00 3.50 4.00 4.50 5.00 5.50 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00

610 811 914 1067 1220 1372 1524 1676 1829 2134 2438 2743 3048 3353 3658 3962 4267

100 135 170 290 375 460 640 780 1050 1200 1600 2000 2500 3700 4300 5100 6000

45 61 77 132 170 209 291 354 477 545 726 908 1090 1680 1952 2315 2724

1.0 1.5 1.5 2.0 2.0 2.0 3.0 3.0 3.0 4.0 4.0 6.0 6.0

25 40 40 50 50 50 80 80 80 100 100 150 150

10 14 15 18.5 20 21.5 26 27.5 29 35 38 47 50 59 62 65 75

254 356 381 470 508 546 660 699 737 889 965 1194 1270 1499 1575 1651 1905

Intake Screen Open Area (%)

SIZING A HIGH CAPACITY JOHNSON SCREEN INTAKE SYSTEM

6,000

HIGH CAPACITY INTAKE SCREEN Screen Sizing Chart-Low Flow (200 to 6,000 GPM)

3,000 2,800

After determining the open area percentage, consult the three screen sizing charts.
Tee Screen Flow (GPM)

5,600 5,200 4,800 4,400 4,000 3,600 3,200 2,800 2,400 2,000 1,600 1,200 800 400 30% 35%

42

36

33 30 27 24 21 18 16 12

2,600

FOR EXAMPLE: You have determined from the Open Area Chart that you need a screen with 58% open area. You also plan for a water withdrawal rate of 1,600 gpm. Looking at the chart at the right you note that, reading from the left vertical axis, 1600 GPM through 58% open area can be satisfied with an 18-inch diameter Tee Screen.
2,000 1,600 1,200 800 400 30% 35% 40% 50% 45% Percent Open Area 55% 1,000 800

2,200 2,000 1,800 1,600 1,400 1,200 1,000 800 600 400 200 80%

Single Screen Flow (GPM)

Tee Screen Flow (GPM)

18

600 400 200 60%

40%

45%

55% 60% 50% Percent Open Area

65%

70%

75%

Reading from the right axis, 1600 GPM and 58% open area can also be accommodated by a 27-inch diameter Single Screen.
4,400 4,000 3,600 2,200 2,000

24,000 22,000 20,000

HIGH CAPACITY INTAKE SCREEN Screen Sizing Chart Intermediate Flow (2,000 to 24,000 GPM)

84

78

12,000 11,000

72

66

Tee Screen Flow (GPM)

27

3,200 2,800 2,400 2,000 1,600 1,200 800 400 55% 60% 65% 70% 75%

1,600 1,400 1,200 1,000 800 600 400 200 80%

Single Screen Flow (GPM)

1,800

18,000 16,000 14,000 12,000 10,000 8,000 6,000 4,000 30% 35% 40% 45% 55% 60% 50% Percent Open Area 65%

Tee Screen Flow (GPM)

54 48 42
36 33 30 27
70% 75%

9,000 8,000 7,000 6,000 5,000 4,000 3,000

The choice of which to use depends on site conditions such as water depth, ambient currents, etc.

2,000 80%

50,000

HIGH CAPACITY INTAKE SCREEN Screen Sizing Chart High Flow (10,000 to 50,000 GPM)
Consult Johnson applications engineering for sizing and design of larger screens.

25,000

96

45,000

90 84 78

22,500

40,000

20,000

35,000

applications engineering

72 66 60

17,500

30,000

15,000

SINGLE-TEE UNIT

25,000

12,500

20,000 30%

35%

40%

45%

55% 60% 50% Percent Open Area

65%

70%

75%

10,000 80%

Single Screen Flow (GPM)

Tee Screen Flow (GPM)

Single Screen Flow (GPM)

60

10,000

Single Screen Flow (GPM)

2,400

JOHNSON INTAKE SCREEN SAMPLE SPECIFICATION FORM

General The intake screen shall be of all-welded continuous slot Vee-Wire construction to provide both maximum open area and the strength requirements identified herein. The inlet slots shall widen inwardly from the screen surface so as to minimize the chance of debris entrapment in the screen openings. The intake assembly shall include internal flow modifiers to provide a low head loss uniform flow field over the entire screen surface. To insure integrity of the intake assembly, welders certified to ASME Section IX shall perform all welding and copies of such certification shall be provided upon request. The intake assembly shall be a JOHNSON SCREEN as manufactured by USF/Johnson Screens or equal approved prior to bidding by the engineer. Capacity The intake assembly capacity shall be ____ gallons per minute at a maximum through-slot velocity, as a result of water withdrawal, of 0.5 feet per second. The corresponding average through-slot velocity shall be 90% or more of the maximum velocity. At this flow rate the pressure drop through the clean screen surface shall not exceed 0.1 psi. Pressure drop through the entire intake assembly shall be in the range of 3/4 to 1 foot of water at the rated flow. Strength The intake assembly shall be designed to withstand a differential hydrostatic collapse pressure of ____ psi (______ feet of water). Design stress used for determining strength of the assembly shall be no more than 90% of the published yield strength of the material used. Strength calculations verifying compliance with these criteria shall be provided on request. Construction The intake assembly screen surface wire shall be JOHNSON Vee-Wire Number ____. The surface wire, support beam and stiffener structure shall be an all-welded matrix designed to provide the specified strength with minimal interference with the through screen flow pattern. End plates and tee body shall be a minimum of 0.15 thick. All structural butt welds shall be full penetration; structural fillet weld size shall be the thickness of the thinner component. Slot The screen slot size shall be ____ inches. The open area for this slot opening shall be ____%. Slot size shall be controlled and continuously monitored during manufacture. For slot openings of 0.040 through 0.100 the mean slot size shall be within 0.002 with a standard deviation no greater than 0.002 through out the assembly. For slot openings greater than 0.100 the mean slot size shall be within 0.003 with a standard deviation no greater than 0.003 throughout the entire assembly. Materials and Fittings The intake screen assembly shall be manufactured of ________ material. The main outlet flange shall mate with a ___inch flange with a flange pattern equal to AWWA C-207, Table 1, Class D. Submittals Upon request the intake screen manufacturer shall submit: Drawing(s) showing screen diameter, screen length, assembly length, interface dimensions for outlet and air backwash connections, materials of construction, and assembly weight. Welder certifications. Evidence of a statistical control program. Evidence of experience in having supplied assemblies of similar size which have been in successful service for at least three years. Provide supporting flow distribution data. (Calculation method to be verified by physical flow distribution tests.)

TYPICAL HYDROBURST SYSTEM

Hydroburst systems are used to clean the screen on demand or at regular automatic intervals using water displaced by compressed air. These are some of the components that make
Component Receiver Tank Use/Design

up a complete system. We can provide complete Hydroburst assemblies or provide technical assistance in integrating the system into your existing facilities.
General Spec ASME Rated Tank Horizontal or Vertical Geometries Complete assemblies tend to be 4 ft. x 8 ft. Adequate design normally defined as 2-3 screen volumes. Pneumatically actuated rapid open butterfly valves connected to the air piping leading to the screen. A wide variety of options are available but generally are: Motor 230/460 V, 3 Ph, 60 Hz electric. NEMA IV enclosure. Can include manual/automatic controls.

Stores air for the burst cleaning of the screen. The tank is sized to deliver an adequate amount of air to the screen in a 2-3 second burst. The design is based on: The distance to the screen Size of the air line Screen depth Required initial pressure Rapidly open to release air from tank then close at correct cut off pressure to allow tank to recharge. Must deliver enough air to re-pressurize the tank within the required recharge time. Indicate status of unit and acts as an actuator control for the air valves.

Automatic Valves

Compressor/Motor

Control Panel

MAIN DISCONNECT BACKWASH READY LIGHT GREEN PRESSURE GAUGE

SYSTEM OFFON

FAULT LIGHTS

LOW OIL VALVE MANUALAUTO AUTO CYCLE START WITH VALVE 1 OR 2 COMP RUN ON VALVE FAIL OPEN VALVE FAIL CLOSE

VALVE 1 VALVE 2 VALVE 1 VALVE 2 CLOSE VALVE OPEN VALVE (PUSH BUTTONS LIGHT AT FULL TRAVEL)

ASME DATA PLATE

Sample Control Panel

Typical Hydroburst Assembly

REMOTE CONTROL CONTROL SYSTEM TO AUTOMATIC VALVE

RELEASE VALVE

ALARM

To find out more about how to put Johnson Screens to work for you, contact us at

AIR RECEIVER COMPRESSOR

PUMP WELL LEVEL MONITOR

INTAKE SCREEN

P.O. Box 64118 St. Paul, MN 55164 651.638.3218 phone 651.638.3177 fax

For more information, visit our web site at www.johnsonscreens.com/p_intake.asp

2001 Johnson Screens No. 5314A JS-IT-TDBR-0301