[Internal use only]|KI HYUN PARK|2009-09-09|11:26||DONG MIN YANG|2009-09-09|11:35||SUNG WON KIM|2009-09-09|11:44

42973.56133.13060.52036_200909091144

FOR CONSTRUCTION

14-08-09

Date

Rev.

K.H.PARKD.M.YANG S.W.KIM

First Issued

Prepared Checked Approved

by

by

by

Details of

Revision

Client

(A TATA POWER COMPANY)

Engineer

Contractor :

Sub-Supplier

Project

Orig-Pc

PC
Data

Name

Prepared by

14-08-09 K.H.PARK

Checked by

14-08-09 D.M.YANG

Approved by

14-08-09

Dept.

Scale

N /A

Type
Contents code

Title
GAS AIR HEATER

S.W.KIM

ERECTION MANUAL

BOILER BASIC DESIGN TEAM

Dept.

UNID

Reg. No

Rev

Version

0
Document No.

Owner Document No.

T07073-HLD-GAH-M001

TCE.5146A-510-00-0116

Page-No.

1/1

As installation procedure and necessary precautions vary with the applications and services for
which Gas Air Heater(here in GAH) is intended, they should be carried out while adapting them
to the circumstances based on sufficient considerations to the circumstances.
Therefore, it is recommendable that the presence of DOOSANs field engineers be requested for
the supervision of the installation of GAH, because it is in interest of every party concerned.
But, regarding minor parts of GAH, they has to be installed according as site conditions and judgment of field engineer refer to erection drawings.
The following is the summary of the installation procedure:

Table of Contents
1. General arrangement drawing for gas air heater
-------------------------------------------- 1
2. General arrangement drawing notes for gas air heater
------------------------------------ 2
3. Piping & instrumentation diagram for gas air heater
---------------------------------------- 3
4. Erection procedure-1
-------------------------------------------------------------------------------- 4
5. Erection procedure-1
-------------------------------------------------------------------------------- 5
6. Centering of foundation and rubbing of support frame
-------------------------------------- 6
7. Installation of lower side (cold side) center section
----------------------------------------- 8
8. Setting of support bearing -------------------------------------------------------------------------- 9
9. Installation of main pedestals
---------------------------------------------------------------------11
10. Installation of rotor post ----------------------------------------------------------------------------12
11. Installation of upper side (hot side) center section
------------------------------------------14
12. Installation of guide bearing
---------------------------------------------------------------------15
13. Installation of side pedestals -----------------------------------------------------------------------17
14. Installation of lower side (cold side) pri. center section ------------------------------------18
15. Installation of pri. main pedestals
----------------------------------------------------------------19
16. Installation of upper side (hot side) pri. center section
-------------------------------------20
17. Assembly of rotor
---------------------------------------------------------------------------21
18. Installation of pocket rings
------------------------------------------------------------------------ 24
19. Installation of rotor housing panels
--------------------------------------------------------------25
20. Installation of Basket removal & Axial seal access door
-----------------------------------26
21. Installation of lower (cold) side connecting duct ---------------------------------------------27
22. Installation of upper (hot) side connecting duct
----------------------------------------------29
23. Installation of pin rack segments
----------------------------------------------------------------31
24. Temporary installation of rotor driving unit --------------------------------------------------- 33
25. Installation of elements
--------------------------------------------------------------------------- 34
26. Installation of rotor angles and T-bars and adjustment of bypass seal angle
------- 35

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27. Adjustment of sector plates, axial plates and static spools

------------------------------- 36
28. Installation and adjustment of static seals and relative seals
---------------------------- 38
29. Installation of lubricant recirculating system
--------------------------------------------------39
30. Soot blower ---------------------------------------------------------------------------------------------40
31. Final installation of rotor driving system
--------------------------------------------------------41
32. Installation of air seal, service air and accessories
----------------------------------------- 42
33. Electrical conduit, wiring and connection
------------------------------------------------------42
34. Rotor Bearing Lubricating Oil System Flushing Procedure
------------------------------- 43
35. Instructions for Long-term On-site Storage of Gas Air Heater
--------------------------- 47

> Measuring data sheet <

36. Base Pitch data
---------------------------------------------------------------------------------------53
37. Base Plate Surface data
--------------------------------------------------------------------------54
38. Tightening Data of Trunnion Bolt for Guide Bearing
-----------------------------------------55
39. Tightening Data of Locking Cap Bolt for Guide Bearing ----------------------------------------56
40. Tightening Data of Trunnion Bolt for Support Bearing
---------------------------------------57
41. Guide Bearing Data
-----------------------------------------------------------------------------------58
42. Guide Bearing Housing Data -----------------------------------------------------------------------59
43. Support Bearing Housing Data ---------------------------------------------------------------------60
44. Stub Post Data
-----------------------------------------------------------------------------------------61
45. Rotor Diaphragm Data
-------------------------------------------------------------------------------62
46. Cog Pin Concentricity
--------------------------------------------------------------------------------63
47. Installed Data of Pinion Gear
-----------------------------------------------------------------------64
48. Rotor T-Bar Concentricity
---------------------------------------------------------------------------65
49. Setting of the Proximity Sensor
--------------------------------------------------------------------66
50. Flatness Date of Sector Plate
----------------------------------------------------------------------67
51. Seal Clearance Chart --------------------------------------------------------------------------------68
52. Running Test of Lower Soot Blower
--------------------------------------------------------------69
----------------------------------------------- --70
53. Cold Running Test of Motor & Reducer
54. Running Test of Air Motor ---------------------------------------------------------------------------71
55. Motor Coupling Centering Data --------------------------------------------------------------------72
56. Running Test of Oil Pump & Motor
----------------------------------------------------------------73

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