Index of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Illustration of Sub Assemblies

P-241

RETURN TO MAIN INDEX

PARTS LIST FOR

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P-241

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

ILLUSTRATION OF SUB ASSEMBLIES

1 2 3

P-241-A

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4A P-241-A

10-23-2006

Illustration of Sub Assemblies

P-241-A.1

RETURN TO MAIN INDEX

P-241-A.1

SQUARE WAVE TIG 255 For Codes: 10022 to 10453

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Main Assembly drawing on the left hand page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine.

Sub Assembly Item No.

Illustration of Sub Assemblies

4
Rectifier & Fan Baffle Asbly

SUB ASSEMBLY PAGE NAME

PAGE NO. CODE NO.

P-241-B.1 P-241-B.2 P-241-C P-241-D P-241-E P-241-F P-241-G P-241-H

10022 Illustration of Sub Assemblies

10023

10024

10025

10026

10134

10451 Illustration of Sub Assemblies

10452

10453

Sheet Metal Assembly 1 1 1 1 1 1 1 1 1 01-10-2012

Control Box Assembly

Case Front Assembly

Miscellaneous Items

Optional Equipment

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Case Back Assembly

Center Assembly

P-241-B.1 Index of Sub Assemblies

OPTIONAL EQUIPMENT LISTING

P-241-B.1

Miscellaneous Options Available for your machine are listed below: # Indicates a change this printing.
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER

Arc Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnum Cooler Mounting Bracket . . . . . . . . . . . . . . Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foot Amptrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand Amptrol (For LA-9, LA-17 & LW-20 Tig Torches) Hand Amptrol (For LA-26 & LW-18 Tig Torches) . . . .

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.K814 .K559-2 .K932-1 .K870 .K963-1 .K963-2

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

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MISCELLANEOUS ITEMS
(THESE ITEMS ARE NOT ILLUSTRATED)

P-241-B.2

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X

Plug & Lead Assembly (P15) Plug & Lead Assembly (P1,P9) Plug & Lead Assembly (P13) Plug & Lead Assembly (P5,P11) Plug & Lead Assembly (P4,P14) Flex Lead (L1) Flex Lead (L2) Flex Lead (LS2) Wiring Diagram (Codes 10022 thru 10026 & 10134) Wiring Diagram (Codes 10451, 10452, 10453)

S18250-334 S18250-332 S18250-333 S18250-329 S18250-330 M14277-32 M14277-33 M14277-40 G2719 G3302

1 1 1 1 1 1 1 1 1 1

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

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Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

Case Front Assembly

3 2 1

P-241-C

10A

4 7

10 8
18A

13 11 12 14 15 5

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17A 17B

22

18

9 20 19 23

21

16A 16E 24A 24 24A

P-241-C

01-10-2012

28B 28C 28D

P-241-C.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-241-C.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 01-10-2012

Sub Assembly Illustration

Index of Sub Assemblies

1 2 2 3 4 4 4A 4A 5 5 5A 5A 6 7 8 9 9A 9B 10 10A 11 11A 12 13 14 15A 15B 15C 15D 15E 15F 16A 16B 16C 16D 16E 17A 17B 17C 17D 18 18A 18B 18C 19 19

Sub Assembly Illustration

Index of Sub Assemblies

Case Front Assembly (G2737), Includes: Case Front Assembly (G2737-1), Includes: Case Front Assembly (G2737-2), Includes: Case Front Assembly (G2737-3), Includes: Keypad Nameplate Nameplate Nameplate Output Terminal Asbly (Work) (1/2-13 Output Studs) Output Terminal Asbly (Work) (1/2-13 Output Studs) Self Tapping Screw (Not Shown) (Mounts Item 4) Self Tapping Screw (Not Shown) (Mounts Item 4) Output Terminal Asbly (Elect.) (1/2-13 Output Studs) Output Terminal Asbly (Work) (1/2-13 Output Studs) Self Tapping Screw (Not Shown) Self Tapping Screw (Not Shown) Case Front Asbly Self Tapping Screw Pilot Light (Amber) LED PC Bd. Asbly Polarity Switch Lock Washer (Not Shown) 1/4-20 HN (Not Shown) Polarity Switch Handle Self Tapping Screw Solenoid Valve Asbly Self Tapping Screw Female Connector (RH-Gas) Female Connector (LH-Water) Remote Amphenol (Part of S18250-333) #10-24 HN Lock Washer Plain Washer Insulating Washer Resistor (R2) #10-24 x 3.00 RHS (Not Shown) Capacitor Assembly Lead Clamp (Not Shown) Thread Forming Screw (Not Shown) Plain Washer (Not Shown) #10-24 HN LCD Display Spacer Lock Washer (Not Shown) #4-40 HN (Not Shown) Power Switch #10-24x.50 RHS Lock Washer #10-24 HN Bypass PC Bd & Lead Asbly (1/2-13 Output Studs) Includes: Bypass PC Bd & Lead Asbly (Euro Style Connector) Includes:

NSS NSS NSS NSS G2612 L9119-1 L9119-1A L9119-2 M13900 M13896-3 S8025-91 S9225-36 M13900-3 M13896-3 S8025-91 S8025-36 L9365 S9225-8 T13486-2 L9212-1 L7390 T9860-6 CF000017 M15248 S8025-15 M15222-1 S8025-55 T11591-1 T11591-2 S12021-32 CF000010 T9695-1 S9262-27 T4479-A S10404-114 CF000009 S21176 T12563-12 S9225-36 S9262-27 CF000010 M16040-1 S7748-86 T4291-B CF000002 S20030-2 CF000047 E106A-1 CF000010 M17293 M17293-1

1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 3 1 1 1 2 2 1 1 2 4 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 4 4 4 1 2 2 2 1 1

Sub Assembly Illustration

Index of Sub Assemblies

NSS - Not Sold Separately

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P-241-C.2 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

19A 20 21A 21B 21C 22A 22B 22C 23A 23B 23C 24 24A 24B 24C 24D 24E 28 28A 28B 28C 28D

Bypass PC Bd Shunt & Lead Assembly Plain Washer Lock Washer 5/16-18 HN Plain Washer Lock Washer 5/16-18 HN 1/2-13 x .75 HHCS Plain Washer (Not Shown) Lock Washer (Not Shown) Resistor (50/100W) Insulating Washer #10-24 x 7.50 RHS (Not Shown) Plain Washer (Not Shown) Lock Washer (Not Shown) #10-24 HN (Not Shown) Hi-Freq Transformer 5/16-18 x .75 HHCS (Not Shown) Plain Washer Lock Washer 5/16-18 HN

L9424-1 S21170 S9262-30 E106A-14 CF000029 S9262-30 E106A-14 CF000029 CF000020 S9262-1 E106A-15 S10404-122 T4479-A CF000191 S9262-27 T9695-1 CF000010 L9421 CF000040 S9262-30 E106A-14 CF000029

1 1 1 1 1 4 4 4 2 2 2 1 2 1 1 1 1 1 1 2 1 1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

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Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

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Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

P-241-D

Control Box Assembly

2C

2B 4A

5
1

6A 6 7A

1A

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6B
2A 8

P-241-D

4B

10-23-2006

P-241-D.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-241-D.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

1 1A 2 2A 2B 2C 4 4A 4B 5 6 6A 6B 7 7A 8

Control Box Welded Assembly Self Tapping Screw Control PC. Bd. Asbly Snap-In Standoff Plastic Expansion Nut Self Tapping Screw Protection PC. Bd. Asbly Snap-In Standoff Sems Screw Grommet Control Transformer Assembly Sems Screw #10-24 HN Plug & Lead Asbly (P6, P12) (Includes Buzzer) Self Tapping Screw Shunt & Lead Assembly

M17297 S8025-79 G2150-[ ] S19300-3 S14020-3 S8025-71 L9255-2 S19300-2 T10082-27 T12380-1 S18252-5 T10082-3 CF000010 S18250-331 S8025-73 S19430-6

1 4 1* 3 4 4 1* 4 3 1 1* 2 2 1 2 1

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Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

12D 12C

P-241-E

Center Assembly

12E 12 4 12B 6 10B 7 10 3 6 9A 3A 9 12A 16 8C 2C 2D 8

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14A 14B 14 13A 13 1 15B 15 2B 11 11C 11B

4A 4B

2A

P-241-E

10-23-2006

P-241-E.1. Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-241-E.1. Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 10-23-2006

Sub Assembly Illustration

Index of Sub Assemblies

1 2 2 2 2 2 2 2 2 2 2A 2A 2A 2A 2A 2A 2A 2A 2A 2B 2C 2D 3 3A 4 4A 4B 5 6 7 8 8B 8C 9 9B 10 10B 11 11B 11C 12 12A 12B 12C 12D 12E 13 13A 14 14A 14B

Base Welded Assembly Transformer & Choke Asbly (Code 10022) Transformer & Choke Asbly (Code 10023) Transformer & Choke Asbly (Code 10024) Transformer & Choke Asbly (Code 10025) Transformer & Choke Asbly (Code 10026) Transformer & Choke Asbly (Code 10134) Transformer & Choke Asbly (Code 10452) Transformer & Choke Asbly (Code 10453) Transformer & Choke Asbly (Code 10451) Transformer (Code 10022) Transformer (Code 10023) Transformer (Code 10024) Transformer (Code 10025) Transformer (Code 10026) Transformer (Code 10134) Transformer (Code 10452) Transformer (Code 10453) Transformer (Code 10451) Choke Lock Washer 3/8-16 HN Center Baffle Thread Forming Screw 1/4-20X1.00 HHCS Lock Washer 1/4-20 HN Grommet Grommet Grommet Capacitor Lead Clamp Thread Forming Screw Spark Gap Assembly Thread Forming Screw HF Capacitor & RF Choke Assembly Self Tapping Screw High Voltage Transformer Standoff Self Tapping Screw Resistor (200/100W) #10-24 x 7.50 RHS Insulating Washer Flat Washer Lock Washer #10-24 HN Rubber Bumper (Not Used on 220/380/415) Self Tapping Screw Capacitor Mounting Strap Self Tapping Screw

L9160 L9161-1 L9161-2 L9161-3 L9161-4 L9161-5 L9161-6 L9161-7 L9161-8 L9161-9 L9339-1 L9339-2 L9339-3 L9339-4 L9339-5 L9339-6 L9339-7 L9339-8 L9339-9 L9154 E106A-16 CF000067 L9224 S8025-8 CF000015 E106A-2 CF000017 T12380-3 T12380-8 T12380- 10 S17706 T12563-20 S8025-12 S18310 S9225-36 M16466-1 S8025-70 L11014 T14539 S8025-100 S10404-121 CF000191 T4479-A S9262-27 T9695-1 CF000010 T14882-2 S8025-4 M13707-4 S16409 S8025-70

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 2 2 2 2 2 2 1 1 1 1 1* 2 1 2 1* 3 3 2 2 2 2 2 2 2 2 2 1 4

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

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P-241-E.2 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-241-E.2 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X

15 15B 16 17 17A 17B 17C 18

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

18A 18B 18C

Base Support Thread Forming Screw Thermostat Ground Screw Asbly (Above Code 10400), Includes: (Right Front on Base) (Not Shown) Thread Forming Screw #10-24 HN Lock Washer Ground Screw Asbly (Above Code 10400), Includes: (Right Front on Base) (Not Shown) Thread Forming Screw #10-24 HN Lock Washer

S20880 S9225-22 T13359-6 S18922-2 S9225-63 CF000010 T9695-1 S18922-1 S9225-63 CF000010 T9695-1

1 2 1 3 1 2 1 1 1 2 1

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Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

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Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

P-241-F

2 1

5 4A 4

19 3A

Rectifier & Fan Baffle Assembly

16 3B 17 3C 4B 7A 7B 7C

15

18

14

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7D 9 3D 11 3F 3E 3 9A 10

5A 5B

13

5C

12

8 6 8A

P-241-F

10-23-2006

P-241-F.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-241-F.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

1 2 3 3A 3B 3C 3D 3E 3F 4 4A 4B 4B 4B 4B 5 5A 5B 5C 6 7A 7D 7C 7B 8 8A 9 9A 10 11 12 13 14 15 16 17 18 18A 18B 18C 18D 19A 19B 19C 19D

Fan Baffle SCR 1&2 Heat Sink Assembly SCR 3&4 Heat Sink Assembly 1/4-20 x 1.75 HHCS Insulator Bushing Insulator Washer Plain Washer Lock Washer 1/4-20 HN 1/4-20x2.00 RHS Insulator Bushing Insulator Washer Plain Washer Lock Washer 1/4-20 HN Fan Motor Plain Washer Lock Washer #8- 32HN Fan Blade 5/16-18x1.00 HHCS 5/16-18 HN Lock Washer Plain Washer Fan Mounting Bracket Thread Forming Screw Free Wheeling Diode Spring Washer Plug & Lead Asbly (P10) Flex Lead (215) Flex Lead (X1) Flex Lead (217) Flex Lead (220) Flex Lead Flex Lead Insulated Splice Flex Lead (218) 5/16-18x.75 HHCS 5/16-18 HN Plain Washer Lock Washer 3/8-16x1.00 HHCS Plain Washer Lock Washer 3/8-16 HN

G2658 L9334 L9333 CF000016 T14605 T11267-B S9262-98 E106A-2 CF000017 CF000143 T11267-A T11267-B S9262-98 E106A-2 CF000017 M8895-6 S9262-3 T4291-A CF000042 M8678-2 CF000062 CF000029 E106A-14 S9262-30 M17114 S9225-8 M9661-32R T12735-5 S18250-335 M14277-34 M14277-36 M14277-35 M14277-31 M14277-39 M14277-38 T12068-2 M14277-37 CF000040 CF000029 S9262-30 E106A-14 CF000019 S9262-30 E106A-16 CF000067

1 1* 1* 8 8 16 16 8 8 1 1 1 4 2 3 1* 2 2 2 1 2 2 2 4 1 2 1* 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

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Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

Case Back Assembly

13A 6B 6C 13C 6 13B 2 6A 3 5 7B 4 12 9 4A 3A 7 8 1

P-241-G

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10 11C 11B 11A 7A 1A 10A

2A 14A 14

P-241-G

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Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-241-G.1

Use only the parts marked x in the column under the heading number called for in the model index page. L9218 S9225-8 M17211 S9225-8 M14437-2 S8025-55 S11012-36 CF000067 S11604-48 S21159 S9225-36 CF000029 S9262-27 S11668 S9225-36 CF000010 S19450 T12287-25 S19655 S19655-1 S8025-62 S9225-36 S9262-27 CF000010 T12287-39 CF000040 S9262-30 E106A-14 S21132-1 S21132-2 S21132-3 S21132-4 S21132-5 T14659-2 S19999
PART NO.

P-241-G.1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

1 1A 2 2A 3 3A 4 4A 5 6 6A 6B 6C 7 7A 7B 8 9 10 10 10A 11A 11B 11C 12 13A 13B 13C 14 14 14 14 14 14A 15

Case Back Thread Forming Screw Input Box Welded Assembly Thread Forming Screw Reconnect Panel Molded Assembly Self Tapping Screw Lead 3/8-16 HN Set Screw Bypass Assembly Thread Forming Screw 5/16-18 HN Plain Washer 115V Receptacle Thread Forming Screw #10-24 HN Bypass Assembly (115V Recept.) Circuit Breaker (CB1) Receptacle & Lead Asbly (Below Code 10400) (50/60HZ) Receptacle & Lead Asbly (Above Code 10400) Self Tapping Screw (Above Code 10400) Thread Forming Screw (50/60HZ) Plain Washer #10-24HN Circuit Breaker (CB2) (50/60HZ) 5/16-18 x .75 HHCS Plain Washer Lock Washer Rear Nameplate (208/230/460 60HZ) Rear Nameplate (230/460/575 60HZ) Rear Nameplate (200/240/400 50/60HZ) Rear Nameplate (220/380/440 50/60HZ) Rear Nameplate (380/415/500 50/60HZ) Fastener Button Cord Grip Connector (Above Code 10400)

1 5 1 2 1 4 1 2 1 1 1 1 2 1 2 2 1 1 1 1 2 1 2 2 1 6 6 6 1 1 1 1 1 4 1

QTY.

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

1 2 3 4 5 6 7 8 9

Sub Assembly Illustration

Index of Sub Assemblies

This part is obsolete and no longer available.

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Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

Sheet Metal Assembly

5 5A 7 5B 3

P-241-H

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4 1 2 6

P-241-H

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P-241-H.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-241-H.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X

1 2 3 4 4A 5 5A 5B 6 7 8 8A

Sub Assembly Illustration

Index of Sub Assemblies

Right Case Side Self Tapping Screw Left Case Side Roof Cover Seal (Shown on Main Asbly Drawing) Output Stud Cover Welded Asbly (Not Present w/Euro-Style Output Connectors) Door Latch Self Tapping Screw Case Back Case Front Assembly Input Access Door Self Tapping Screw

L9221 S8025-79 L9222 L9223 S12934 M17296 S21033 S8025-65 L9218 L9365 M17167 S8025-79

1 24 1 1 1 1 1 4 1 1 1 2

Decals: Side Decal (Right & Left Side) Warning Decal (60HZ) (Located on Right Case Side) Warning Decal (50/60HZ) (Located on Right Case Side) Warranty Decal (Located on Roof) Ground Decal (Located on Reconnect Panel) Caution Decal (Located on Fan Baffle) Decal (115V/10A) (Located on Case Back) Decal (220V/2A) (50/60HZ) (Located on Case Back) Input Warning Decal (Located on Case Back G2710 M16196 L8064-1 S19633-2 T13260-4 S16307 T13086-111 T13086-95 T13259 1 1 1 1 1 1 1 1 1 X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

This part is obsolete and no longer available.

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Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

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