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GAZOMAT

Yksek Teknoloji
High Technology

Yksek Performans
High Performans

GAZ PROSES BEKLER GAS PROCESS BURNERS

ECOSTAR GAZ PROSES BEKLER


TERMO ISI Sistemleri Tic ve San A.. Trkiyenin s sektrnde yeniliki, gvenilir ve kkl bir kuruluudur. 1964ten bu gne deneyimin ve sistemli almann kazancyla uzman kadrolar, yetkili bayii ve servisleri ile brlrlerinde mhendislik, servis ve yedek para hizmetlerini gven, sayg ve zveri ile sunmaktadr. Yksek retim standartlar ve sat sonras hizmet kalitesi ile Avrupa standartlarnda olup,Trkiye brlr pazarnn byk bir blmn karlamaktadr.

Elektronik atelemeli brlrn alev borusu ve trblatr yksek scakla dayankl Cr-Ni malzemeden imal edilmi olup, gaz ve hava ayar kelebek vanalar zerindedir. Ayrca; bek otomatik alev kontrol sistemi ile alabilme zelliine sahiptir. htiya ve istee bal olarak manuel, tek kademeli, iki kademeli, manuel oransal ve tam oransal olarak altrlabilir. Tekli ve oklu sistemler ile blgesel kontroll sistemlere olduka kolay adapte edilirler. Sanayideki ok yksek scaklklarn bulunduu proseslerde sorunsuz ve yksek verimle alabilinir. alma yerine ve prosesin zelliklerine gre istenilen boyda alev borusu ile imal edilir. Fan ve kumanda panosu, gvdeden ayr olmas sebebiyle prosesteki yksek scaklktan etkilenmeyeceinden uzun yllar sorunsuz alabilirler.

ECOSTAR GAS PROCESS BURNERS


Since 1964, of dynamsm and experience of TERMO ISI A..,The company has developed professional combustion systems and components and associated servicing.

ZELLKLER / FEATURES
* * * * * * * * Modler yap Kapasite aral 4 KW - 5000KW Yksek impuls ve yksek k hz Direk veya otomatik ateleme, alev kontrol Optimun yanma neticesinde dk emisyon deerleri Mteriye ve talebe gre spesifik uygulamalar eitli gaz trlerine gre dizayn Rekparatrl (s geri kazanm) ve indirek stma sistemlerinde kullanlabilirlik. * Tavan veya yandan monte edilebilir. * * * * * * Modular design Capacity range 4 to 5000 kW High outlet velocity and high impulse Direct ignited and flame control Low pollutant emission to optimised combustion Customised versions for various applications and types of gas; also for indirect heating systems and installations with recuperative heat recovery * Easy montage top or sides of furnace

Gas process burner is equipped with electronic ignition system and flame tube that is produced with special material so It can ressist to high temprature. Also this burner is working with automatic control system. There are few control system such as one stage, two stage and modulating (P.I.D.) Additional to this supply PLC. These burners can be adaptable to single buner system or more than one burner, zone controls. This burner is also used in high temprature applications without any problem and with high efficiency. According to custumer request flame tube can be produced in different length Fan and Control pannel is divided from the burner so, it will work with high temprature and there will not be any need for service.

Brlr Yaps Brlrler modler yapda retilmektedir. Bu sayede ok eitli proseslere veya mevcut bir sisteme rahatlkla adapte edilebilirler. Servis ve bakm sreleri son derece ksadr.
Mechanical construction of the burners

Brlr Gvdesi ve Montaj Flan

Brlrn frna montajna yarayan flan ve yakma havasnn sevk edildii gvdeden olumaktadr. Gvde zerinde yakma havas basncn lebilmek iin hava lm purjr mevcuttur.
Burner housing and furnace / kiln flange

Brlr Gaz Donanm

The burners have a modular design. This allows them to be adapted easily to the relevant process or integrated easily into an existing system. Maintenance and repairing time is shorter and conversion work on existing furnace and kiln systems is simplified. The burners consist of 3 modules.

For mounting the burner on the furnace or kiln, accommodating burner insert and burner tube and ducting the combustion air. With air pressure measuring test point for determining the combustion air pressure.

Gazn brlr iinde sevk edilmesini salar. * Gaz balant flan * Ateleme ve iyonizasyon elektrotlar * Trblatr paralarndan oluur.
Burner Insert

Brlr Alev Borusu ve Brlr Seramii

Farkl boyutlarda imal edilerek prosese en uygun adaptasyon salanr.


Burner quarl or burner tube made in stainless steel or ceramic material

Gas connection flange Ignition and ionisation electrodes Burner head

The verious overall lengths allow precise adaptation to the requirements of the installation.

UYGULAMA EKLLER / TYPE OF APPLICATION

Ak alevli endstriyel frn uygulamas, yanma odas konik ak. Industrial furnaces and kilns, open firing installations (Conically opening)

Radiant tpl yanma uygulamas Radiant tube heating

Ak alevli endstriyel frn uygulamas, yanma odas silindirik ak. Industrial furnaces and kilns, open firing installations (Cylindrical)

Silindirik yanma odal frn uygulamas Tangentially fired crucibles (Cylindrical)

Scak hava reticisi (scak hava jeneratr) uygulamas Hot air generation

BRLR BOYUTLARI / BURNERS DIMENSIONS

TYPE FPB 20 FPB 80 FPB 200 FPB 400 FPB 550 FPB 870 FPB 1200 FPB 1600 FPB 2500

D 41 69 100 140 177 219 308 308 308

F R3/4'' R1 1/2'' R2'' NW 80 NW 100 NW 150 NW 250 NW 250 NW 250

dG R1/2'' R1/2'' R3/4'' R1'' R1 1/4'' R1 1/2'' R2'' R2'' R2 1/2''

P 9 12 12 15 15 17 17 14 25

M 90 108 198 220 243 330 330 380 330

G 100 100 100 100 100 100 100 100 100

A 220 347 365 487 543 620 753 753 753

L 120 247 265 387 443 520 653 653 653

g 103 166 190 303 357 423 423 615 566

f 38 86 98 131 180 223 223 269 220

RNEK UYGULAMALAR EXAMPLE APPLICATIONS

GAZ PROSES BEKLERNN KULLANIM ALANLARI

- Isl ilem amacyla tavlama, yeniden billurlatrma, normalizasyon, sementasyon, sertletirme ve slah ilemlerinin yapld frn ve tuz banyolarnda. - Aluminyum, magnezyum, bakr gibi alamlarn ergitildii potal ve benzeri frnlarda. - Boya sektrnde boyanm metal mamullerin frnlanmasndaki boya kabinlerinde. - eitli gda maddelerinin kurutulmas maksadyla imal edilmi indirekt sistemdeki scak hava reticilerinde. - Porselen ve seramik gibi benzeri malzemelerin piirilmesinde kullanlan kamara, tnel, arabal tip frnlarda kullanlmaktadr.

Scak hava jeneratr Hot air gas generator

Cam ergitme potas Glass pot

APPLICATION
- Field applications in the industrial world are innumerable, a cross section of the most dominant segments is listed - All heat processing on metals such as; annealing, tempering, drying, hardening etc. - All heat processing and firing in heavy clay, fine ceramics and glass industries.

Cam soutma frn Glass cooling furnace

- Precious nonferrous, light metal (tank furnace or melting pot, heat treatment) - Heat for drying processes for grain, milk, cattle fodder etc.

PREMIX SSTEM (N YAKIT HAVA KARIIMI) / PREMIX SYSTEM

Bek nnde gaz ile havann kartrlarak yanmaya hazr hale getirilmesi ve borularla beklere tanarak yaklmas prensibidir. Gaz ve hava zel bir mikser iinde kartrlarak yanmaya hazr hale getirilir. Bu sistemde kullanlan bek kapasiteleri ok kk olduundan yksek adetlerde bek kullanlmaktadr. Dolaysyla ok noktadan yanma salanmakta ve frn iinde homojen bir s elde edilmektedir. Premix sistem Premix system

Premix Brlr Premix Burner

Cam ergitme frn Glass melting furnaces

Premix burner system that fuel is mixed before the burner and mixed gas will be carried to the burner gas pipes. Gas and air is mixed with special type of mixer system. Premix burner is low capacity but usually used with high quantity of burners in the systems. Very staible flame and homogen heat distribuition at every part of the furnace.

Premix gaz ve hava hatt Premix gas and air line

KAPASTE TABLOSU / CAPACITY TABLE


BRLR TP BURNER TYPE CAPACITY CAPACITY KAPASTE KAPASTE DOALGAZ TKETM NATURAL GAS CONSUMPTION LPG GAZ TKETM LPG GAS CONSUMPTION FAN Debisi FAN Rate 50 Hz te GERLM MAIN SUPPLY WEIGHT AIRLIK

Min. Kcal/h FPB 4 FPB 6 FPB 20 FPB 80 FPB 200 FPB 400 FPB 550 FPB 870 FPB 1200 FPB 1600 FPB 2500 FPB 3500 FPB 5000 300 500 4,000 16,000 40,000 80,000 110,000 174,000 240,000 320,000 500,000 700,000 500,000

Max. Kcal/h 4,000 6,000 20,000 80,000 200,000 400,000 550,000 870,000 1,200,000 1,600,000 2,500,000 3,500,000 5,000,000

Min. kW 0.35 0.58 5 19 47 93 128 202 279 372 581 814 581

Max. kW 4.65 6.98 23 93 233 465 640 1,012 1,395 1,860 2,907 4,070 5,814

Min. Nm3/h Max. Nm3/h Min. Nm3/h Max. Nm3/h 0.04 0.06 0.5 1.9 4.8 9.7 13.3 21.1 29.1 38.8 60.6 84.8 60.6 0.48 0.73 2.4 9.7 24.2 48.5 66.7 105.5 145.5 193.9 303.0 424.2 606.1 0.01 0.02 0.2 0.7 1.8 3.6 4.9 7.7 10.7 14.2 22.2 31.1 22.2 0.18 0.27 0.9 3.6 8.9 17.8 24.4 38.7 53.3 71.1 111.1 155.6 222.2

Nm3/h 10 10 30 150 350 650 900 1,400 2,000 2,500 4,000 5,500 7,800

V 220 220 220 220-380 220-380 220-380 220-380 220-380 220-380 220-380 220-380 220-380 220-380

Kg 1 1 2 10 20 35 45 75 75 75 95 230 250

03.2007

Katalogdaki verilen teknik doneler sadece bilgilendirme amal olup balayc deildir; retici firma nceden herhangi bir uyar yapmadan deiiklik yapma hakkna sahiptir.

V DE

Atatrk Caddesi Samibey Sokak No: 4 34843 Maltepe / STANBUL Tel.: (0216) 442 93 00 (Pbx) Faks: (0216) 370 45 03 E-mail: th@termo-heat.com www.termo-heat.com

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