DIAMANT Metallplastic GmbH

The specialist for polymeric metals in the foundry industry.

Our products at a glance.

dichtol

liquid metals

plasticmetal superior
For fine and medium repairs vertical horizontal up to 3cm up to 5cm

Impregnate capillary-active dichtol

Bar

Correction of surfaces

vertical horizontal

up to 2mm any desired

Benefits: plasticmetal - Possible applications - Dipping - Brushing - Injecting - Spraying - Punctual impregnation - Low investment costs - Transparent - Temporary rust protection - Drinking water approved

Benefits: - Best metallic character - 1-component-material - Fast curing

Benefits: - Best metallic character - Very high proportion of metallic fillers - Excellent technical characteristics - Fast curing - Machineable like metal - Variable viscosity

ultrametal

Flexible on-site, concrete in the application.

Due to the reason that for technical challenging applications no general solution exist - we have made it to our business to develop a specialized assortment for the foundry industry. With our product solutions you impregnate capillary-active, correct surface defecets, fill up blow holes and repair extensive defects on castings. Furthermore you can prevent as well as repair thermal, abrasive and chemical wear with our polymer bound coating systems and thereby significantly increase the lifetime of machines and your plant.

liquid metals

iron cement

plasticmetal

ultrametal

iron cement

For fine and medium repairs vertical horizontal up to 3cm up to 5cm

For medium and extensive repairs vertical horizontal any desired any desired

Extremely resistant to thermal wear

The company

Benfits: - Good metallic character - Very high proportion of metallic fillers - Excellent technical characteristics - Fast curing - Machineable like metal - Variable viscosity

Benefits: - Extra long pot life - Excellent technical characteristics - Machineable like metal

Benefits: - Approved for coquilles and combustion plants - Resistant up to 1600C - Easily applicable by hand or spatulas - 1-component-material - Physiologically harmless Our product solution

Leakages

Legend Pressure resistance Metallic character Temperature resistance

Light

Medium

High

Bar

Bar

Bar

Blow holes and surface defects

Wear protection and services

dichtol - capillary-active impregnation

n n n n n

Versatile application Punctual and serial impregnation Enhanced surface and varnish properties Temporary corrosion protection Very high chemical, thermal and physical loads Product Version Product number Package sizes Curing time (light /completely)

Standard

liquid Spray liquid

#0210 #1379 #1307

1l / 10l / 200l 0,5l 1l / 10l / 200l

24 / 48 hours

Macro

24 / 48 hours

WF

liquid Spray liquid

#1835 #1837 #1836

1l / 10l / 200l 0,5l 1l / 10l / 200l

24 / 48 hours

WF Macro

24 / 48 hours

HTR

liquid

#0977

1l / 10l / 200l

dichtol HTR has to be tempered 1 hour after the application at 250C for 3 hours (in an oven). 24 / 48 hours

WFT

liquid

#1532

1l / 10l / 200l

WFT Macro

liquid

#1546

1l / 10l / 200l

24 / 48 hours

Hydro

liquid

#1524

1l / 10l / 200l

24 / 48 hours

Varnishability

Temperature resistance (C) -40 / +200

Pressure resistance

Pore size

Temporary corrosion protection

Surface drying and airing time 1 minute 30 seconds

Notes

Bar

0 - 0,1mm 2 minutes 30 seconds

-40 / +200
Bar

0,1 - 0,5mm 2 minutes

-40 / +300
Bar

0 - 0,1mm 3 minutes

-40 / +300
Bar

0,1 - 0,5mm -

-40 / +500
Bar

0 - 0,1mm 2 minutes 30 seconds

-40 / +300
Bar

0 - 0,1mm 4 minutes 30

-40 / +300
Bar

0,1 - 0,5mm 60 minutes

-40 / +200
Bar

0 - 0,5mm

plasticmetal fill blow holes

n n n n n

Combine 12 metal powders individually with 9 hardeners Best metallic character Excellent technical characteristics Variable viscosity (liquid to putty) Perfect varnishability Product Version Characteristics Product number Package sizes Metallic character

Basic quality (for filling up blow holes) A version, can be individually combined with all non-tropical hardeners) Tropical version (especially for tropical climate), can be combined with HF T and HF WFT Cast iron A A Tropical Steel A A Tropical Aluminium A A Tropical Bronze A A Tropical Brass A A Tropical Copper A A Tropical Red brass A A Tropical Iron oxide A A Tropical - corrodes like the base material #0061 #0062 #0196 #0197 #0005 #0218 #0014 #0015 #0136 #0137 #0127 #0128 #0190 #0400 #0054 #1183 0,5kg / 1kg 0,5kg / 1kg 0,5kg / 1kg 0,5kg / 1kg 0,5kg / 1kg 0,5kg / 1kg 0,5kg / 1kg 0,5kg / 1kg

Superior quality (for an optically superior metallic character after the repair) A version, can be individually combined with all non-tropical hardeners) Tropical version (especially for tropical climate), can be combined with HF T and HF WFT Cast iron Superior Dark Superior Bright Superior Tropical Superior Superior Tropical Aluminium Superior Superior Tropical Alloy Superior Superior Tropical - especially for honed surfaces - dark tone - bright tone #0067 #0223 #0071 #0199 #0139 #0008 #0219 #0263 #0147 0,5kg / 1kg 0,5kg / 1,5kg 0,5kg / 1,5kg

Steel

0,5kg / 1,5kg

Product

Productnumber

Processing time (minute)

Curing time (minute)

Characteristics

Notes

Hrterflssigkeit

Standard

#0112

10

20

standard hardener for Europe

HF fast

#0116

13

shortened processing and curing time extended processing and curing time increased temperature resistance up to 250C increased temperature resistance up to 250C, extended processing and curing time increased blasting resistance after curing increased anti-drip properties for working overhead or on verticals especially for tropical climates

HF slow

#0114

15

30

HF WF

#0204

11

HF WF slow

#0768

11

20

HF SF

#0013

13

HF Thixo

#0065

HF T

#0113

18

30

HF WFT

#0171

13

increased temperature resistance up to 250C, especially for tropical climates

ultrametal
n n n

extensive repairs

liquid metals optical corrections

n n n n

Extended processing time Excellent technical characteristics Perfect for extensive blow holes and fashioning defects

Best metallic character Ready for use Very good adhesion on metallic surfaces Perfect for optical corrections (up to 2mm lamination strength)

Product

Version

Productnumber

Package sizes

Characteristics

Notes

ultrametal

Steel

putty liquid putty liquid putty liquid putty liquid

#1361 #0363 #1351 #1554 #1349 #1556 #1350 #1137

0,5kg / 1kg / 5kg

Processing time (min) Curing time (h)

60 24

Iron

0,5kg / 1kg / 5kg

Temperature resistance (longterm) -32 +160 C Temperature resistance (shortterm) increased

Aluminium

0,5kg / 1kg / 5kg

Shrinkage

irrelevant (>0,1%)

Bronze

0,5kg / 1kg / 5kg

liquid metals

Product

Version

Product number #0076 #1110 #0077

Package sizes

Curing time for a 2mm layer thickness 30 minutes

Metallic character

Notes

Aluminium

A silver A

box 0,5kg / 1kg tube 0,3l box 0,5kg / 1kg tube 0,3l box 0,5kg / 1kg tube 0,3l box 0,5kg / 1kg tube 0,3l box 0,5kg / 1kg tube 0,3l box 0,5kg / 1kg tube 0,3l box 0,5kg / 1kg tube 0,3l

Iron

30 minutes

Steel

#0078

30 minutes

Bronze

#0121

30 minutes

Aluminium

Superior

#0134

30 minutes

Steel

Superior

#0135

30 minutes

Iron

Superior

#0227

30 minutes

iron cement Protection against thermal wear

n n n n

ProCeramic Protection against abrasive wear Protects the basic material from abrasive wear Easily applicable through a spatula or a brush Highly wear resistant ceramic fillers

Protects the basic material from thermal n Wear protection even with changing temperatures up to 1600C n Easily applicable through hand or spatula n Physiologically harmless

Product

Version

Product number

Resistance

Package sizes

Curing time

iron cement - Protective coating against thermal wear

iron cement

#0099

0,5kg / 1kg

up to 20C: 120 minutes up to 30C: 60 minutes up to 50C: 45 minutes

ProCeramic - Protective coating against abrasive wear

ProCeramic

C60 grey

#1591

1kg / 5 kg / 20kg

24 hours

ProCeramic

C60 black

#1491

1kg / 5 kg / 20kg

24 hours

ProCeramic

C100

#1574

1kg / 5 kg / 20kg

24 hours

ProCeramic

C800

#1913

1kg / 5 kg / 20kg

24 hours

ProCeramic

C1000

#1933

1kg / 5 kg / 20kg

24 hours

ProCeramic

C2000

#1934

1kg / 5 kg / 20kg

24 hours

ProChem - Protective coating against chemical wear

ProChem

#1931

1kg / 5 kg / 20kg

- Curing after 24 hours - Completely chemical resistant after 7 days

ProChem Protection against chemical wear

n n n n

Accessories
n

Protects the basic material against aggressive substances Extremely resistant to solvents Best material characteristics up to 170C Easily applicable through brushing or spraying

The DIAMANT accessories have especially been developed for the application of our products. Make sure to apply DIAMANT products properly and ensure with the right equipment perfect results.

Product

Version

Product number

Description

Accessories

Cleaner

liquid spray spray

#1417 #1534 #0806

DIAMANT cleaner remove all soiling off the surface and form a pure metallic adhesive surface for all DIAMANT products. Our cleaners are available in liquid or spraying variation.

Foamcleaner

Liquidglove

putty

#1362

Liquidglove is a dermatological inoffensive hand guard for all manual operations with synthetic resin, epoxide resin or oil. We recommend a specific DIAMANT putty-knife for the extensive processing of our paste-like products. We recommend a specific DIAMANT putty-knife for the precise processing of our paste-like products. We recommend a specific DIAMANT mixing cup for the processing of our paste-like products.

Wide putty-knife

#8017

Fine putty-knife

#80041

Mixing cup

gray

#1640

dichtol - Product accessories

Surface cleaner

#1009

To rebuild the original surface, surface cleaner can be applied after the impregnation with dichtol. Thinner restores the original viscosity of dichtol. Especially due to a longer use the resin in dichtol solidify. That can be equalized by adding thinner, leading to the best result.

Thinner

Standard & macro

#1005

WF & WF macro

#1006

WFT & WFT macro

#1285

HTR

#1307

The DIAMANT guarantee of quality.

In order to stick to the family tradition of DIAMANT we decided to keep our production site in Germany, disregarding the trend of globalization. Therewith we continue to ensure our high quality level and supply our customers with products made in Germany . Furthermore we keep close contact to our customers to satisfy any demands arising during application and use the gained information to consistently improve and customize our products for professional use in the foundry industry.

Our company is DIN-certified with the German DIN EN ISO 9001 standard, which serves as the foundation of our quality management processes. Our principles are: 1. 2. 3. 4. 5. 6. 7. 8. Customer orientation Responsibility Individual solutions Process orientation System-oriented management Continuous improvements Factual decision-making Supplier relations

The German institute for hygiene is responsible for the quality assessment of water, soil and air. It analyses the hygienic applicability of materials that food and water are exposed to as well as those which are used for construction. We are proud to say that our polymerbound metals conform to highest German standards and are therefore approved for many fields of application.

DIAMANT Metallplastic GmbH Hontzlarstr. 1 2-1 4 D - 41 238 Mnchengladbach Germany

Phone: +49 (0)21 66 98 36 - 0 F ax: +49 (0)21 66 8 30 25

E -mail: info@ diamant-polymer.de Internet: www.diamant-polymer.de