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BLOCK DIAGRAM
Polyester Yarn
Morphing Machine
GREY FABRIC CALLED AS RANIAL
process of twisting is an indispensable means of improving certain yarn properties and satisfying textile requirements that cannot be fulfilled by the single yarns. The method of twisting two or more single yarns is called doubling or folding. Here twists are given for approx 1700 to 1800 times. Step 4: After the yarn is twisted in TFO machine, it is kept in a boiler for approx 1 hr so that it can be easily be used in other machines. Step 5:After the yarn is taken out from the boiler, half of yarn is send in bobbin machine and half in morphing machine and half in the morphing machine. The yarn is twisted through the spinning of the bobbin as the carriage moves out, and is rolled onto a cop as the carriage returns. With the help of power looms, for approx 40 minutes rolling in machines grey is manufactured. The grey cloth manufactured by the firm is 80% used for sarees and 20% for suits.
TYPE OF PRODUCTION SYSTEMTextile business is a continuous-type production system. Here entire plant / factory works as one integrated machines. Different processes can be
done on cloth and then final finished goods are sent to the market. Here, the inputs and outputs are standardized along with the production process and sequence.
in boiler for 1 hr so that further use of yarn on bobbin machine becomes easy. 3)cop:- A conical or cylindrical roll of thread wound onto a spindle is called cop. they are also one of the material required for grey fabric manufacturing. Location of the firm:- udhna magdalla road. Sales office:12/A Upper Ground, New Crow Plaza Nr. Kohinoor Market, Pipardisheri, Salabatpura, SURAT.
Various factors affecting decisions of plant size location selection1) Proximity to market 2) Political factor
3) Proximity to raw material source. 4) Cost of land and real estate 5) Mind set of local society 6) Sociological factors 7) Infrastructure 8) Technological factors
How these factors affecting the location decision and evaluation of current business location
1) Proximity to marketNearness to the market is very important factor affecting the plant size location. This firm is near in Surat. It is in udhna, so transportation is easy and fast. This factor is in favour of the location and so the decision is quite good. Currently this mill is regularly delivering the cloth to the market with ease. 2) Political factorUneven political conditions, deteriorating law and order situation and instability in gas and electricity prices are adversely affecting the textile sector. In this situation , this
mill is trying to cope up with political factor. The export is mostly in Surat. 3) Proximity to raw material sourceSurat is a strong base for synthetic fibres and provides a big market. Raw material is easily available in plenty.So there is a ease of raw material availability. 4) Cost of land and real estateHigh real estate costs making business unavailable .so this location is best as not in city area so the cost of this area is pretty less compared to Surat. 5) Mind set of societySocietys ability to adapt to changes and latest trends in these areas is in favour to the textile sectors. So the location is profitable for the owner. 6) Sociological factorsA lot of noise pollution is caused due to technologies or machines used for manufacturing grey. In that context the location is ideal, as it is far from city area. 7) InfrastructureAssistance is provided for infrastructural development for the development of textile industries. Transportation is easily possible in this area. Electricity is also not issue
here. Currently the firm is getting all possible facilities required in optimum quantity. 8) Technological factors The technology has been improved and updated in the textile industry of India and some of the companies in textile industry area acquiring these technologies. By using new technology not only they improve their quality and efficiency but also improve their production as well as reducing the cost of production. Currently as the electric supply and transportation facilities are good enough so usage of these new machines is possible in this location.