M AT ERIA L H A ND LI N G

DIESEL FORKLIFT TRUCK

HIGHER RELIABILITY HIGHER PERFORMANCE HIGHER PRODUCTIVITY
ENGINE A four-cylinder diesel engine, conforming to IS:10000 (1980) is used. Bharat Stage III Compliant engines are available. Twin element dry type Air Filter with restriction indicator is provided. Engine is equipped with dual fuel filter and lubrication oil filter. Fuel tank capacity 40 litres. A vertical exhaust system is standard. The exposed portions of the muffler are adequately guarded, with steel wire mesh enclosure. Water muffler, exhaust gas purifier or spark arrester can be provided as an optional accessory. The engine cooling system with cross flow radiator and a pusher type fan is standard. A pressurized sealed cooling system with coolant recovery reservoir can be provided as an optional feature. 12 volts electrical system with starter motor, alternator and battery is standard. FLUID COUPLING TRANSMISSION (FC) The fluid coupling drive between engine and clutch provides cushioned drive without metal to metal contact. Starting slip takes p l a c e i n c o u p l i n g, g r e a t l y prolonging clutch life. Two speeds forward and reverse provide the full range of torque requirements. The floor mounted gear shifter lever eliminates complicated linkages and wear points. The one piece axle housing employs hypoid ring gear and pinion. A 4-pinion differential transmits power smoothly through the involute splined, full floating drive shafts. The rugged pinion design withstands the stresses of repeated tight turns. All gears operate in a common oil bath.

Capacity : 1500 / 2000 / 2500 / 3000 kg 3000 kg Dual at 500 mm LC 3000 kg at 900 mm LC 4000 kg at 500 mm LC
III BS ine En g

AUTOMATIC TORQUE TRANSMISSION (TRANSAXLE)-OPTIONAL The truck is equipped with a world class transaxle (combined transmission and drive axle) making the drive unit compact. The transaxle is a fully automatic transmission and uses a torque converter, which has been matched to the engine characteristics using a computer programme. The transaxle provides stepless variable torque multiplication for meeting all specified load and road conditions. The truck performance is achieved using only a single speed forward and reverse operation. Gear shifting is done electrically, using an effortless shift lever mounted on the steering column. The hydraulic inching and soft plugging are standard features provided on the truck for easy maneuverability. The transmission design incorporates integral charge pump and piping. A neutral gear start is a standard safety feature, which prevents accidental truck movement at the time of starting. The drive axle shafts are fully floating to ensure long life and to facilitate shock loading. Indigenous Automatic Torque Transmission also available. An independent air cooled heat exchanger, mounted behind the radiator enables effective cooling of transmission oil. BRAKES Service brakes are heavy duty truck type drum brakes that are self-energizing and self-adjusting, conforming to IS:9701 (2001). Hand Operated parking brake is provided for additional safety. MAST, CARRIAGE & FORKS An excellent design supported by superior welding process, ensure highly durable and dependable high visibility masts. High Visibility simplex mast is standard. Optional high free lift HiLo, Duplex and Triplex mast variants are available for a variety of applications including container stuffing/ de-stuffing. High visibility carriage with improved visibility is standard. Forks are of world-class quality. STEER AXLE The axle is fabricated from steel plates for durability and strength. The axle is supported in the frame by using hardened steel bushings for providing the required articulation. The integrated balanced power cylinder is well protected inside the axle body. The axle assembly is made by using plain pin joints for ease of maintenance. HYDROSTATIC POWER STEERING Adjustable steer column is available as an option. The

hydrostatic power steering provides a finger touch effortless, smooth steering, enhancing operator comfort. The load sensing system saves power by using a priority valve that directs hydraulic flow for steering action only on demand. FRAME AND CANOPY The frame is designed using computer aided modeling and optimized by finite element analysis techniques. It is fabricated from heavy steel plates using a flux cored arc welding process, ensuring excellent rigidity and strength. An elegant canopy integrated with the frame body provides a safe enclosure for operator conforming to IS:7621 (2000). HYDRAULIC SYSTEM Hydraulic system consists of reservoir, pump, directional control valves, cylinders and full flow filtration system with bypass protection, suction strainer and 25 micron replaceable return line filter. Pressure relief, tilt lock and flow control valves are provided for safety. Tank capacity 40 liters. INSTRUMENTATION AND CONTROLS Instrument panel consisting of fuel, oil pressure, water temperature, ammeter and engine hour meter gauges is ergonomically located for operator's view. All the gauges are illuminated for night driving. All control levers, switches and pedals are located ergonomically enhancing operator comfort. AFTER SALES SERVICE AND TECHNICAL SUPPORT Prompt After Sales Service and technical support is ensured through a nation wide network of more than 50 Voltas Touch Points with strong dealer network. Factory trained engineers at locations support speedy resolution of field problems. Training programs are offered all around the year at our Technical Training Centre at Thane. PARTS SUPPORT Our Central Parts Warehouse located at Panvel caters to timely supply of parts with additional stock maintained at more than 40 Voltas Touch Points. Emergency requirements are processed through special channel to ensure supply latest within 48 hrs to restore breakdown machines with least downtime.

DVX 15/20/25/30/30 Dual @ 500 mm LC MAST CONFIGURATIONS TYPE OF MAST 2-Stage 2-Stage MAST MODEL HVM HILO OAH h1 mm 2360 FFH h2 mm 100 MFH OAH@MFH TILT ANGLE h3 mm 3620 SPEEDS LADEN CAPACITY at MFH @ 500MM LC DVX25 DVX30 DVX30 DUAL 2500* 2500* 2300* 2000* 1250* 3000* 3000* 2750* 2000* 1500* 3000* 3000* 3000* 2750* 1800*

with LBR DEGREE LIFTING LOWERING DVX15 DVX20 h4mm FWD / BWD mm/s mm/s 4840 3405 5720 6570 6640 6 / 12^ 6 / 12^ 6/8 6/8 6/6 550 460 550 550 550 600 600 600 600 600 1500* 1500* 1500* 1500* 850* 2000* 2000* 2000* 1500* 1000*

2085 1345 2185

3-Stage HVT 2125 2125 1465 4500 3-Stage HVT 2400 2400 1765 5350 3-Stage HVT 2600 2600 2085 6030 DVX 309/405 TYPE OF MAST 2-Stage 2-Stage MAST MODEL HVM HILO OAH h1 mm 2360 FFH h2 mm 100

MFH OAH@MFH TILT ANGLE h3 mm 3620

SPEEDS LADEN

CAPACITY at MFH DVX309 3000* 3000* 2750* DVX405 3000* 3000* 3000*

with LBR DEGREE LIFTING LOWERING h4mm FWD / BWD mm/s mm/s 4840 3405 5720 6 / 12^ 6 / 12^ 6/8 550 460 550 600 600 600

2085 1345 2185

3-Stage HVT 2125 2125 1465 4500

OAH : Overall Mast Height FFH: Free Fork Height * Capacity shall derate by 200kg with sideshifter. ^ for AT forklifts, FWD / BWD shall be 4 / 10 respectively.

MFH: Max Fork Height

FWD : Forward BWD : Backward

SPECIFICATIONS 1 MANUFACTURER VOLTAS DVX 15 FC LIFTING LOAD DISTANCE ENGINE TYPE PNEUMATIC (P), CUSHION (C) h3 h2 MM MM MM D7 D3 D6 h1 h4 h5 h6 D8 D2 EQUAL AISLE AISLE RIGHT ANGLE TRAVEL - LADEN / UNLADEN LOWERING - LADEN / UNLADEN LADEN / UNLADEN (5 MIN) LADEN / UNLADEN POWER STEERING LADEN / UNLADEN NO - FRONT / REAR SIZE - FRONT SIZE -REAR D1 FRONT / REAR UNDER MAST UNDER FRAME SERVICE PARKING MANUFACTURER / MODEL ENGINE RATED HP AS PER IS 10000 RATED RPM MAKE / MODEL TRANSMISSION NO OF SPEEDS (FWD /REV) GEAR SHIFT HP RPM VOLTAS FLUID CPLG 2/2 MANUAL KG NO MM MM MM MM m1 MM m2 MM D4 D5 MM DEG MM MM MM MM MM MM MM MM MM MM KMPH MM/S MM/S N % 6 / 12 2650 1260 2360 4840 2160 1200 2350 460 2200 3960 17 /18 550 / 600 600 / 400 10000 / 9700 24/ 24 HYDROSTATIC 5080 / 3580 2/2 7.00 X 12 - 12PR 6.50 X 10 - 10PR 1600 950 / 940 160 205 HYDRAULIC MECHANICAL SUITABLE REPUTED APPX 48 APPX 2000 SUITABLE AUTOMATIC 1/1 MECH / ELECT VOLTAS FLUID CPLG 2/2 MANUAL FREELIFT WITH STD HVM MAST ISO CLASS THICKNESS(thk) X WIDTH(W) X LENGTH(L) MINIMUM - MAXIMUM FORWARD / BACKWARD LENGTH TO FACE OF FORKS OVERALL WIDTH KG MM 1500 500 DIESEL PNEUMATIC - STD 3620 100 2A 40 X 100 X 1070 240 - 965 4 / 10 6 / 12 2650 1260 2360 4840 2160 1200 2350 460 2200 3960 17 / 18 550 / 600 600 / 400 10000 / 9700 24 / 24 HYDROSTATIC 5580 / 3580 2/2 7.00 X 12 - 12PR 6.50 X 10 - 10PR 1600 950 / 940 160 205 HYDRAULIC MECHANICAL SUITABLE REPUTED APPX 48 APPX 2000 SUITABLE AUTOMATIC 1/1 MECH / ELECT VOLTAS FLUID CPLG 2/2 MANUAL DVX 15 AT VOLTAS DVX 20 FC 2000 500 DIESEL PNEUMATIC - STD 3620 100 2A 40 X 100 X 1070 240 - 965 4 / 10 6 / 12 2650 1260 2360 4840 2160 1200 2350 460 2200 3960 17 / 18 550 / 600 600 / 400 10000 / 9700 22 / 24 HYDROSTATIC 6280 / 3780 2/ 2 7.00 X 12 - 12PR 6.50 X 10 - 10PR 1600 950 / 940 160 205 HYDRAULIC MECHANICAL SUITABLE REPUTED APPX 48 APPX 2000 SUITABLE AUTOMATIC 1/1 MECH / ELECT VOLTAS FLUID CPLG 2/2 MANUAL DVX 20 AT VOLTAS DVX 25 FC 2500 500 DIESEL PNEUMATIC - STD 3620 100 2A 40 X 100 X 1070 240 - 965 4 / 10 6 / 12 2650 1260 2360 4840 2160 1200 2350 460 2200 3960 17 / 18 550 / 600 600 / 400 10000 / 9700 20 / 24 HYDROSTATIC 7180 / 4180 2/ 2 7.00 X 12 - 12PR 6.50 X 10 - 10PR 1600 950 / 940 160 205 HYDRAULIC MECHANICAL SUITABLE REPUTED APPX 48 APPX 2000 SUITABLE AUTOMATIC 1/1 MECH / ELECT VOLTAS FLUID CPLG 2/2 MANUAL DVX 25 AT VOLTAS DVX 30 FC 3000 500 DIESEL PNEUMATIC - STD 3620 100 3A 45 X 100 X 1070 240 - 965 4 / 10 6 / 12 2650 1575 2360 4840 2160 1200 2500 460 2260 3960 17 / 18 550 / 600 600 / 400 10000 / 9700 20 / 24 HYDROSTATIC 7280 / 4280 4/2 7.00 X 12 - 12PR 6.50 X 10 - 10PR 1600 950 / 940 160 205 HYDRAULIC MECHANICAL SUITABLE REPUTED APPX 48 APPX 2000 SUITABLE AUTOMATIC 1/1 MECH / ELECT VOLTAS FLUID CPLG 2/2 MANUAL 1385 / 940 160 205 HYDRAULIC MECHANICAL SIMPSON / S - 433 48 2000 SUITABLE AUTOMATIC 1/1 ELECT VOLTAS FLUID CPLG 2/2 MANUAL 9050 / 5050 4/2 2500 5360 17 / 17.5 380 / 400 380 / 350 10000 / 9700 13 / 15 HYDROSTATIC 8740 / 4760 2/2 4/2 9050 / 5050 2900 460 2400 2500 4400 17 / 17.5 380 / 400 380 / 350 10000 / 9700 13 / 15 HYDROSTATIC 8740 / 4760 2/ 2 6.50 X 10 - 10PR 1010 / 940 160 205 HYDRAULIC MECHANICAL SIMPSON / S - 433 48 2000 SUITABLE AUTOMATIC 1/1 ELECT 1580 2360 4840 2160 1200 2800 2900 460 2400 DVX 30 AT VOLTAS DVX 30 FC DUAL DVX 30 AT DUAL 3000 500 DIESEL PNEUMATIC - STD 3620 100 3A 45 X 100 X 1070 240 - 1360 4 / 10 300 - 1360 6 / 12 3100 1260 1580 2360 4840 2160 1200 2800 VOLTAS DVX 309 FC 3000 900 DIESEL PNEUMATIC - STD 3620 100 3A 45 X 125 X 1800 300 - 965 4 / 10 300 - 1360 6 / 12 3100 1260 DVX 309 AT VOLTAS DVX 405 FC 4000 500 DIESEL PNEUMATIC - STD 3620 100 3A 45 X 125 X 1070 300 - 965 4 / 10 DVX 405 AT 2 MODEL 3 CAPACITY 4 LOAD CENTER 5 POWER UNIT 6 TYRES 8 9 FORK CARRIAGE 10 FORK DIMENSIONS 11 FORK SPREAD 12 TILT ANGLE WITH HVM

GENERAL DIMENSIONS

7 LIFT HEIGHT STD MAST MAX FORK HEIGHT

13 14

15 OVERALL DIMENSIONS HEIGHT WITH COLLAPSED MAST 16 WITH STD HVM MAST HEIGHT WITH EXTENDED MAST & LBR 17 18 19 TURNING RADIUS 20 FRONT OVERHANG 21 22 AISLE WIDTH HEIGHT OF CANOPY GUARD SEAT HEIGHT

PERFORMANCE FRAME & TYRES

23 25 26 DRAWER PULL 27 GRADABILITY** 28 STEERING TYRE 29 WEIGHT 30 31 TYRES 32 33 WHEEL BASE 34 TRACK 35 36 37 38 39 40 GROUND CLEARANCE BRAKES

24 SPEEDS WITH STD HVM LIFTING - LADEN / UNLADEN

7.00 X 12 - 16PR 28 X 9 X 15 -16PR 7.00 X 12 - 16PR 28 X 9 X 15 - 16PR 6.50 X 10 - 10PR 6.50 X 10 - 10PR 6.50 X 10 - 10PR 2000 1010 / 940 1385 / 940 2000

DRIVE

41 42 43

44 GEAR BOX 45

** GRADABILITY WITH CUSHION TYRES IS LOWER BY 2% OVER THE ABOVE FIGURES. SAFETY:TRUCK CONFORMS TO STABILITY REQUIREMENT AS PER "BIS" & " ISO" STANDARDS. ALL SPECIFICATIONS ARE SUBJECT TO +/- 12% TOLERANCE APART FROM THOSE GOVERNED BY BIS DUE TO CONTINUOUS DESIGN IMPROVEMENTS THE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

DVX 15
2500
Capacity (Kg)

DVX 20
2500
Capacity (Kg)

DVX 25
3000
Capacity (Kg)

DVX 30
3000
Capacity (Kg)

2000 1500 1000 500

HVM/HI-LO/ HVT-2125* HVT-2400*
500 600 700 800 900 1000 1100 1200 Load Centre (mm)

2000 1500 1000 500

500 600 700 800 900 1000 1100 1200 Load Centre (mm)

2500 2000 1500 1000

2500

HVM/HI-LO/ HVT-2125* HVT-2400*

2000 1500 1000

HVM/HI-LO/ HVT-2125* HVT-2400*
500 600 700 800 900 1000 1100 1200 Load Centre (mm)

HVM/HI-LO/ HVT-2125* HVT-2400*

500 600 700 800 900 1000 1100 1200 Load Centre in (mm)

BWD

FWD0

h5

h6

m2

m1 UNDER MAST D1 D3 D2 `L'

h2

h1

h3

h4

D7

D7

D6

D8
D UA 4 LA ISL

D8

UA LA

UA L

EQ

D5 AISLE RIGHT ANGLE DVX 15 / 20 /25 /30 /309 AT / 405 AT

D5 AISLE RIGHT ANGLE DVX 30 DUAL / DVX 309 FC / DVX 405 FC

DVX 30 DUAL
FORKLIFTS ATTACHMENTS
3000
Capacity (Kg)

2500 2000 1500 1000

500 600 700 800 900 1000 1100 1200 Load Centre (mm)

HVM/HI-LO HVT-2125* HVT-2400*

MECHANICAL l Goose Neck Crane l Parrot Beak drum handlers l 3-Drum Prongs l Ram for steel coils l Strokers for foundry l Two pallet forks l Fork Extensions and many more

HYDRAULIC l Side Shifters l Bale Clamps l 360 degree Rotators l Drum Clamps l Scoop Attachments l Paper Roll Clamps and many more

DVX 309
3000
Capacity (Kg)

DVX 405
4000
HVM/HI-LO*
Capacity (Kg)

2500

3000

2000 1500 1000

500 600 700 800 900 1000 1100 1200 Load Centre (mm)

2400 1800 1200

HVM/HI-LO* HVT-2125*

HVT-2125*

500 600 700 800 900 1000 1100 1200 Load Centre (mm)

LOAD CAPACITY INDICATED ON ALL LOAD CHARTS ARE WITH MAST IN VERTICAL POSITION ON LEVEL GROUND

EQ

ISL

AI

SL E

D UA 4 LA ISL E

EQ

EQ

D6

D4

D4

OTHER PRODUCTS ON OFFER FROM VOLTAS MATERIAL HANDLING

EQUIPMENTS DIESEL FORKLIFTS l ELECTRIC FORKLIFTS l WAREHOUSING EQUIPMENTS l : : : 1.5 T to 16T capacity 1.5T to 3.5T capacity Hand Pallet Truck, Manual Stacker, Semi Electric Stacker, Battery Operated Pallet Truck, Electric Stacker, Counter Balance Stacker, Tow Truck, Reach Truck etc. 1.5T to 2.5T capacity 3T to 40T capacity Upto 45 T capacity

ARTICULATED FORKLIFTS FROM NARROW AISLE LTD. UK : l : SIDE LOADERS, BAUMANN ITALY l : REACH STACKERS, TEREX FANTUZZI, ITALY l

The specifications are subject to change without prior notice. Please contact our nearest office for latest specifications

M AT ERIA L H A ND LI N G
Voltas Material Handling Private Limited Plant I : Voltas Limited, Unit III, 2nd Pokhran Road, Thane West - 400 601. Maharashtra Ph: 91-22-67920252 /231/201/221 /366 Fax : 91-22-67920164 / 117 e-mail : enquiries.vmh@voltas-mh.com Plant II : 5/4 Chandan Nagar, Pune-Nagar Road, Pune. 411014. Maharashtra Visit us: www.voltas-mh.com
For Export Enquires : Tel.: 91-22-67920119 / 205 e-mail: sameer.kalamdani@voltas-mh.com
F:MKT:MH:302:094:03

BRANCHES / AREA OFFICES Ahmedabad Tel.: 079-66306601? Bangalore Tel.: 080-67132538/ 39/ 42 Bhubneshwar Mob.: 9178737311 ? Chandigarh Tel.: -0172-6610132 / Mob. 9216223028 Chennai Tel.: 044-66760321 / 23 ? Coimbatore Mob.:8220000370 Hyderbad Tel.: 040-66746820 / 21 / 22 ? Jaipur Tel.: 0141-6541013 / Mob. 9799393454 Jamshedpur Tel.: 0657 - 6518804 / 2424276 ? Kochi Tel.: 0484 - 6605508 / 2359624 Kolkata Tel.: 033 - 66266323 / 25 ? Mumbai Tel.: 022-67920125 ? Nagpur Tel.: 0712-6454868 New Delhi Tel.: 011-66505511 / 12 /13 ? Pune Tel.: 020 - 66046614 ? Vizag Tel.: 0891-2754665 DEALERS Ahmedabad Tel.: 079-26301778/79 ? Aurangabad Tel.: 0240-6615425 / 6 / 7 /8 Mob. 9657722566 Bangalore Tel.: 080-26672350 / Mob.: 09449857458 ? Bhubaneshwar Tel.: 0674 - 2570142 / 6531278 Hyderbad Tel.: 040-66662996 / Mob. 9848114459 ? Chandigarh Mob: 9530601175 Coimbatore Tel.: 0422-2565977 ? Delhi Tel.: 0129-4274444 ? Goa Tel.: 0832-2313967 / 9850471387 Hubli Tel.: 0836-2271164 / Mob. 09482233151 Guwahati Mob.: 9435146562 ? Indore Tel.: 0731-4041373 / Mob. 9826052942 ? Jaipur Mob. 9414157442 Jamshedpur Tel.: 0657-2202785 / 6 / 65440226 ? Kochi Tel.: 0484-2395911 / 4081040 Kolkata Mob. 9830086288 ? Madurai Tel.: 0452-2371473 / Mob. 9500918250 Mumbai Tel.: 022-27704917 / 8888851215 ? Nagpur Mob.: 9763728136 Pune Tel.: 020-46782227 / 8 / 9 Mob.9922996271 ? Vapi Tel.: 0260-2425143 / Mob. 9978901772

effect/1000/11/2011