BreweryLayout, B L t Organization, O i ti AndBrewDayExecution Whylessismore Wh planningsaves Why sa eswork ork Whybiggerisnotalwaysbetter

JohnBlichmann BlichmannEngineering,LLC

Keyelementstotheperfectbrewday.

Tipsfornewbrewers,brewersstartingallgrain, andadvancedbrewers, brewers garagebrewers&indoor brewing Takeaway:afewgoodtipsandathought processforlayingoutyourbrewery Presentationisp postedontheAHAwebsite!!

Workspace p p planning gandlayout y forefficiency y Organizingequipmentandingredients Brewdayexecutionplan Documentation

BasicsofOrganization Ingredients Layout

Ap placeforeverything y gandeverything y ginitsplace p Purgetheclutter lessismore!!! Properstorageandaccessibility Locate L t utilities tiliti and dmajor j appliances li where h used d Locatefrequentlyusedgearinbrewarea Movelessusedequipmentoutofthebrewarea

Equipment Software

PlanFirst buildlater
Makeascaledrawingofyourbrewingandstorage

area Walkthroughyourbrewdayandlistallequipment andingredientsused(wrenchestosinks) Additemstoy yourdrawing gandcontinuetovisualize thebrewdayonthedrawing. Minimizemovements Onlystoreequipmentinthebrewareathatisused there Biggerisnotbetter

Note:italwayslooksbiggeronpaper..

WorkspaceFor Laptop,etc

BrewArea8.5X8

Thesink thefocalpointofthebrewery Thisisprobablythemostusedpieceof brewingequipment.Buyonce,cryonce. Used drestaurantsupply l storesareagreat resource localp pickup pvs.shipping pp gtruck PlasticlaundrysinksareinexpensiveandBIG. Floors nonslipandstainresistant.Can Cant t beata2partepoxyfloor Walls easytocleantileorfiberglasssheets

MattRaby StateofFranklinHomebrewers

Sideboardgreatforcleaningand d i i /drying draining d i

TimRunnette

Thesecondmostimportantpieceofbrewingequipment!!

SmallgardenpumpfromWalMart

Keepcapsonkegpostsafter cleaning/filling McMasterpart#9753K47 cleaning/filling. $5For100pc AdamMills

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Removesheat,odors,gasses,steam Evenelectricbreweriesneedventilation! Cautions

Vacuumfromfanscancausefurnace/waterheatertoback

draftCO.(lessofanissuewithforcedraftequipment) Always l provide d airinlet l (openwindow d ormake k upduct) d AlwaysuseaCOdetector NEVERleavelitstovesunattended

Airflowrequirementforexcellentventilation:
BTU/hr BTU/h / /30=CFM Example:50,000BTU/hr/30=1666CFM

ForreasonablecomfortandCOprotection halfofthisisOK HOWEVER thisassumes youareusingahoodoverthepot(s)!!! Uselargeductsandminimizeturns Inlineductsilencersareworththemoney!! M k sureyourf Make fani israted t df forat tl least t140F F

Uselargeductsandminimizeturns

Eachsharp90degelbow=10ftofstraightduct Each45degelbow=5ftofstraightduct 10diaductwillhandle400CFM 10 12diaductwillhandle700CFM 14diaductwillhandle1100CFM 14 16diaductwillhandle1500CFM ThisassumesaMAXof100ftofequivalentstraight ductlength.Soforasystemwith(4)90degelbows youcouldhaveup y pto60ftofstraight g duct

AlFeeberg

Airflow

Notestir paddleon wall

Fan

Silencer

Water cooling, cleaning, b brewing l l

Water supply pp y

Coolingwater supply&drain

 Dontlift gethelp lifting aid! l f alone l h l orgetal f d

 Hot noshirt,noshoes,nobrains.Anddude,

wearpants. p High useastool,orbetteryet useapump. NEVERlifthotp potsofliquids!!! q Healthrisk airflow,COdetectorifindoors Fires extinguishernearby(CO2ifpossible) stay awayfromstructuresandwooddecks. Yes thisonesucks Yes, sucks,butdon dont tdrinkwhilebrewing. brewing Youwanttowinabrewingaward,notaDarwin award.

 Epoxyfloorswithtexture availableathomeimprovementstores

easytodoyourself.

Antislip Easytoclean Highlystainresistant

 Weveallseenthenasty yp pics!!!! Wearantislipgloves ysupporting pp gthebottom Carry Keepacoveronthem

Malt/grainsstoragerequirements
Keep K out tof fhumidity h idit Keepbugsout Keeproomtemporbelow(storeinbasement,

pantry, p y,butnotingarage) g g

Inventorycontrol
Usebrewingsoftware Useclearbins quickviewtodeterminestock

100#

60#

30# 10#6#3#

Dehumidifier

Hops vacuumseal,storeinfreezer

RichardHeld

DaveGreenbaum

TimRunnette

RichardLane CarolinaBrewMasters Charlotte,NC

Tim Runnette

TimRunnette

Software spreadsheet,ProMash,BeerSmithetc.Use them. Knowingthetargetsandresultsleadstoconsistentbeer

Targetbrewing parameter b whiteboard Brewdayflowchart Laptophandyorprintout

Timer

Greatfor brewersnewtoall f b llgrain Greattooltoreducethelength g ofyour y brewday Helpsyoupreventforgottensteps Ifsomethinggoeshaywire(stuckmash, missedefficiency)youcanreactwithout forgettingwhereyouare

OneWeek Before

Finalizerecipe (ProMashetc)

MakeYeastStarter (useJamilcalculator)

BuyIngredients d EquipmentCheck

OneDay Before

TreatWater CrushGrain Hi Smack Hit S kPack P k

Tip!
SetSmackPackalarm onyourphone

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ItsBrewDay!!

HeatStrike/HLT Water

Doughin/Mash

Sanitizefermentor Counterflowchiller

Sparge

MeasureHops Yeastnutrient Irishmoss

Boil

Cleanmashtun

Chill

CleanBrewpot

CleanChiller&Hoses

Documentresultsin B Brewing i S Software f

Haveabeer

 Ferm Cap(asurfactant,dropsduringclarification) 25%clearanceinbrewpot(approx2timesfinishedbatchsize) Waterspray(itdoesn doesnt tneedtobeaparrot) Dissolvewort/Irishmoss/yeastnutrientsinwort,thenaddtopot Remotethermometerwithalarm

TravisHammond

MartinBrungard Indianapolis,IN

Aircirculatedthroughplywood/foam fermentationboxusingPCfanand tempcontroller

Tapeonprobegreatlyreducescycling,overcooling ymaintain+/ / 2Fathigh g krausen( (corevs outside) ) Easily Controlwellbelow30F Efficient,reliable,quiet Greatforfinishedbeerstoragetoo! ForcompletedetailsclicktheFAQtabonthispage: www.BlichmannEngineering.com/fermenator.html

Be documentin brewing B suretod i b i software f too!! !!

Clipon

Magneticwhiteboard onFridge

PaintersTape

TimRunnette

PlasticadhesivebusinesscardsleevesavailableatULine

2X6frameforCO2&beerlinepassage Plywoodhalfdeckallowseasyaccesstorearkegs (TimRunette)

W hi machine Washing hi d drain i h hose Daytonblowermodel2C782

Diaphragm p g p pump p circulateBLCand sanitizerthroughalltaplinesusingmanifold. 3way yvalvedrainsbacktobucketortodrain fornormaluse

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Lessismore! PLAN locateequipment&utilitieswhereused Organizebyfunction Keepinfrequentlyusedequipmentoutofthemain brewingarea Planning&documentationyieldsrepeatability!