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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998

Rotating Equipment

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TM

ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998

Table of Contents
Section 1.0 2.0 3.0 Scope References Centrifugal Fans
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 General Design Couplings Belt Drives Inspection and Tests Preparation for Shipment Documentation Noise Limit

Page
5 5 6 6 6 7 8 8 8 8 9 9 9 10 11 11 11 11 11 11 12 12 12 12 13 13 13 14 14 14 15 15 15 15 15 16

4.0

Single-Stage Centrifugal Pumps


4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 General Design Packing Mechanical Seals Couplings Baseplates Inspection and Tests Preparation for Shipment Nameplates Documentation Noise Limit Materials of Construction

5.0

Multi-Stage Centrifugal Pumps


5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 General Design Mechanical Seals Couplings Baseplates Inspections and Tests Preparation for Shipment Nameplates Documentation Noise Limit Materials of Construction

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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TM

ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998

Table of Contents
Section 6.0 Submersible Pumps
6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 General Design Couplings Inspections and Tests Preparation for Shipment Nameplates Documentation Noise Limit Materials of Construction

Page
16 16 16 17 17 17 18 18 18 18

7.0

Motor Driven Mechanically Actuated Positive Displacement Metering Pumps


7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 General Design Liquid Ends Stroke Adjustment Inspection and Tests Preparation for Shipment Nameplates Documentation Noise Limit Materials of Construction

19 19 20 20 21 21 21 21 22 22 22

8.0

Motor Driven Hydraulic Diaphragm Positive Displacement Metering Pumps


8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 General Design Couplings Liquid Ends Stroke Adjustment Inspection and Tests Preparation for Shipment Nameplates Documentation Noise Limit Materials of Construction

23 23 24 24 24 25 25 25 25 26 26 26

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998

Table of Contents
Section 9.0 Solenoid Driven Mechanically Actuated Positive Displacement Metering Pumps
9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 General Design Liquid Ends Stroke Adjustment Drive Assembly Inspection and Tests Nameplates Documentation Noise Limit Materials of Construction

Page

27 27 28 28 29 29 29 29 30 30 30 31 31 32 33 33 33 33 33 34 34 34 34 34 35 35 35

10.0 Rotary Lobe Type Positive Displacement Blowers


10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 10.10 10.11 10.12 10.13 10.14 10.15 General Design Belt Drives Inlet Filter Inlet Silencers Discharge Silencers Flexible Connectors Relief Valves Baseplates Inspection and Tests Preparation for Shipment Nameplates Documentation Noise Limit Materials of Construction

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998

Table of Contents
Section Attachments
A Specification Sheet for Horizontal, End Suction, Single Stage Centrifugal Pumps Specification Sheet for Horizontal Multi Stage Centrifugal Pumps Specification Sheet for Submersible Pumps Specification Sheet for Motor Driven, Positive Displacement Diaphragm Metering Pumps Specification Sheet for Solenoid Driven, Positive Displacement Diaphragm Metering Pumps Specification Sheet for Rotary Lobe Type Positive Displacement Blowers 36

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41 43

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44

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29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 1.0 Scope
This specification establishes the minimum requirements for the design, materials, fabrication, testing and inspection for rotating equipment

2.0 References
The latest edition of the following references are part of this specification: American Society Volume 01.01 Volume 01.02 Volume 01.03 Volume 01.04 Volume 01.05 Volume 01.06 Volume 02.04 Volume 15.08 for Testing and Materials (ASTM) Steel Piping, Tubing, Fittings Ferrous Castings Steel Plates, Sheet, Strip, Wire Steel Structural, Reinforcing, Pressure Vessel, Railway Steel Bars, Forgings, Bearing, Chain, Springs Coated Steel Products Non-Ferrous Metals Fasteners

American National Standards Institute (ANSI) B1.1 Unified Inch Screw Threads B1.5 ACME Screw Threads B1.20.1 Pipe Threads B16.1 Cast Iron Pipe Flanges and Flanged Fittings B16.5 Pipe Flanges and Flanged Fittings B16.14 Ferrous Pipe Plugs, Bushings and Locknuts with Pipe Threads B16.42 Ductile Iron Pipe Flanges and Flanged Fittings B18.2.1 Square and Hex Bolts and Screws Inch Series B18.2.2 Square and Hex Nuts B36.10 Welded and Seamless Wrought Steel Pipe B73.1M Specification for Horizontal End Suction Centrifugal Pumps for Chemical Process AFBMA Std 9 Load Ratings and Fatigue Life for Ball Bearings AFBMA Std 11 Load Ratings and Fatigue Life for Roller Bearings Manufacturers Standardization Society (MSS) SP-6 Standard Finishes for Contact Faces of Pipe Flanges SP-9 Spot Facing for Bronze, Iron and Steel Flanges SP-25 Standard Marking System for Valves, Fittings, Flanges and Unions

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 3.0 Centrifugal Fans
3.1 General All fans shall be complete with couplings and coupling guards for direct drive units and pulleys, belts and belt guards for belt drive units, inlet filter box, disposable filters, inlet filter screen, drive motor and structural steel support stand. Fans that will be installed outdoors shall be complete with inlet cowls on the inlet filter box. All fans shall be completely factory assembled unless stated otherwise and given mechanical run tests prior to shipment. The direct drive units do not require shafts or bearings; however, to compensate for end thrust, ball bearing drive motors shall be used. The discharge pressure specified, shall be that at the fan outlet, excluding any losses through the filter section. The fan shall be adequately sized to overcome any line losses through the filters to ensure the discharge pressure specified is obtained. 3.2 Design The fan housing shall be of welded heavy gauge carbon steel construction (16gauge minimum). The housing shall be reinforced with structural carbon steel members welded in place. The blades shall be fabricated from high-strength carbon steel. The wheel flanges are to be die formed. The blades shall be permanently attached to the wheel flange and backplate by continuous welding and/or riveting. The wheel hub shall be of cast iron or fabricated steel construction and shall be riveted to the backplate. The fan shaft is to be ground and polished carbon steel and positively locked to the wheel and bearings. When required, bearings shall be grease lubricated, heavy duty, self aligning, foot mounted ball or roller pillow block type with an L10 life expectancy of 40,000 hours at maximum operating conditions. Bearings are to be selected in accordance with the Anti-Friction Bearing Manufacturers Association (AFBMA) Standard 9 or Standard 11 and shall be rigidly supported on structural steel members. All fans shall be statically and dynamically balanced and tested with drive assembly in place prior to shipment. The maximum vibration level shall not exceed 0.1/sec. peak velocity.

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998

Figure 13-1: Fan without a Filter Box

Figure 13-2: Fan with a Filter Box

3.3

Couplings Couplings shall be metallic spacer type only. Threaded couplings shall not be used. Both coupling halves shall be distinctly match marked. In no case shall a coupling be bored larger than the maximum diameter permitted by the coupling manufacturer. Couplings shall be properly keyed in place and the cylindrical fit shall allow simple removal of the coupling in the field. All drivers shall be fitted prior to shipment. When a driver is removed prior to shipment, the fully machined coupling halves shall be mounted to the fan shaft and the driver shaft. Removable coupling guards shall be supplied and installed. Guards shall be in compliance with the Occupational Safety and Health Association (OSHA) standards.

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998
3.4 Belt Drives All belt drives shall be V-belt style. V-belt drives shall have a minimum service factor of 1.5 based on motor horsepower. For optimum performance the pulleys should be sized for a belt speed of approximately 4000 fpm. The belt speed shall not be greater than 5000 fpm or less than 1000 fpm. All fans shall be complete with an adjustable motor mount attached to the side of the bearing pedestal. The motor mount assembly shall consist of steel rails which provide rigid motor support and a method of easily adjusting belt tension and sheave alignment. All drivers shall be fitted prior to shipment. Removable belt guards and shaft guards shall be supplied and factory installed. Guards shall be in compliance with the Occupational Safety and Health Association (OSHA) standards. 3.5 Inspection and Tests All fans shall have Air Movement and Control Association (AMCA) certified air performance in accordance with the AMCA tests and procedures per publication 211 and 311 and shall be complete with an AMCA seal. 3.6 Preparation for Shipment Prior to shipment all fans shall be cleaned and painted inside and outside with one coat of a rust-inhibiting primer. All fan shafts shall be given a protective coating of an easily removable rust preventative. 3.7 Documentation A certified composite dimensioned outline drawing shall be provided of the fan, motor and ancillaries. The following information shall be included on the drawing: Dimensions of baseplates complete with diameter, number and location of anchor bolt holes. Shipping and maximum operating weight. Direction of rotation. Identification, size, rating and location of every terminal connection, including ducting and electrical wiring connections.

Composite installation, operating and maintenance instructions shall be provided of the fan, coupling and motor. A cross-sectional drawing of the fan shall be provided with parts numbered and a listing of the parts which agree with the fan supplied.

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998
3.8 Noise Limit The sound-power levels of fans shall be in accordance with, and certified by, AMCA Bulletin 300, Test Setup Number 1. The projected sound-pressure level shall not exceed 90 dB(A) free field at any point 3 feet from the fan.

4.0 Single Stage Centrifugal Pumps


4.1 General All pumps shall be complete with baseplate, coupling, coupling guard, packing or mechanical seal and drive motor. All pumps shall be completely assembled and tested prior to shipment. Pumps with constant speed drivers shall be selected so that the rated impeller diameter does not exceed 95% of the maximum impeller diameter. All pumps shall be complete with a rotational directional arrow on the pump casing. A manual isolating valve shall be installed in the suction line of the pump. A check valve and a manual isolating valve shall be installed in the discharge line of the pump. Eccentric reducers shall be used when required in the suction line of the pump to prevent air pocket formation. Elbows in the suction line of the pump shall be the long radius type. The piping shall be designed to prevent vibration and damage. The temperature and pressure rating of the auxilliary piping handling the pumped fluid shall not be less than the pump casing maximum discharge temperature and pressure unless protected with a pressure relieving device.

Figure 13-3: Single Stage Centrifugal Pump Assembly


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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998
4.2 Design All horizontal, end suction, single stage centrifugal pumps shall be in compliance with ANSI B73.1 unless otherwise noted. The pump casing shall have flanged suction and discharge connections to match ANSI flanges, rated as required. The suction flange shall be designed for the same pressure as the discharge flange. All pumps shall be furnished with drilled and tapped (1/2 NPT minimum) oil vent and drain connections in the bearing frame. The vent and drain connections shall be plugged with a pipe plug of the same material of construction as the bearing frame. The pump impeller shall be the open type to allow for greater wear area and longer life. The pump shaft shall be designed to accommodate the maximum motor horsepower and cover the entire head-capacity range with the maximum diameter impeller. The pump shaft shall be complete with a sleeve securely locked to the shaft The maximum shaft deflection at any operating speed shall not exceed 0.0025". The bearings and bearing lubrication system shall be designed for the service specified and shall be capable of operating continuously with a lubricant o o temperature not exceeding 180 F when the ambient temperature is 115 F. Antifriction bearings shall be of standard type and shall be selected with an L10 life expectancy of 17,500 hours at maximum operating conditions. Bearings are to be selected in accordance with the Anti-Friction Bearing Manufacturers Association (AFBMA) Standard 9. Bearing housings shall be effectively sealed against the entrance of water or dust. The maximum vibration level measured on the pump bearing housing at the rated speed +/-10 % and rated flow +/-10 % shall not exceed 0.25 in/sec. peak velocity.

Motor Coupling Guard

Baseplate

Pump

Figure 13-4: Single Stage Centrifugal Pump


29 Royal Road, Guelph, Ontario, Canada N1H 1G2 Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998
4.3 Packing Unless otherwise noted, when packing is specified, it shall be complete with nonasbestos packing rings and glass filled TFE lantern ring. A 1/4 NPT gland flush connection shall be provided and shall be plugged with a pipe plug of the same material of construction as the pump casing. The packing shall be installed prior to shipment, but should be left loose. 4.4 Mechanical Seals Unless otherwise noted, when a mechanical seal is specified it shall be of the single internal design with a 1/4" NPT seal chamber by-pass. The mechanical seals shall be installed prior to shipment and shall be clean and lubricated ready for initial service. 4.5 Couplings Couplings shall be flex rubber spacer type only. Threaded couplings shall not be used. In no case shall a coupling be bored larger than the maximum diameter permitted by the coupling manufacturer. Couplings shall be properly keyed in place and the cylindrical fit shall allow simple removal of the coupling in the field. All drivers shall be fitted prior to shipment. When a driver is removed prior to shipment, the fully machined coupling halves shall be mounted to the pump shaft and the driver shaft. Removable coupling guards shall be supplied and installed. Guards shall be in compliance with the Occupational Safety and Health Association (OSHA) Standards. 4.6 Baseplates Baseplates shall be of cast iron or carbon steel construction. The baseplate shall be designed to extend under the pump and the motor feet. Holes shall be drilled in the baseplate and the pump and motor shall be bolted to the baseplate. The pads for the motor shall also be machined and steel shims shall be provided to allow for proper alignment of the pump and motor. 4.7 Inspections and Tests All pressure casings shall be hydrostatically tested with water at 1.5 times the maximum allowable casing design pressure for 10 minutes with no casing joint seepage or leaks. 4.8 Preparation for Shipment Prior to shipment, all carbon steel and iron surfaces of the pumps shall be cleaned and painted with one coat of a rust inhibiting paint system. All exposed machined carbon steel surfaces shall be given a protective coating of an easily removable rust preventative. All openings shall be suitably capped or plugged.

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998
4.9 Nameplates Nameplates of 300 series stainless steel shall be securely attached to the pump in a clearly visible location. The nameplate shall include the manufacturers name, pump model, standard dimension designation, size, serial number, maximum impeller diameter, installed impeller diameter, material of construction, rated capacity, rated head and rated speed. 4.10 Documentation A certified composite dimensioned outline drawing shall be provided of the pump, motor and ancillaries. The following information shall be included on the drawing: Dimensions of baseplates complete with diameter, number and location of anchor bolt holes. Shipping and maximum operating weight. Direction of rotation. Identification, size, rating and location of every terminal connection, including piping and electrical wiring connections.

Composite installation, operating and maintenance instructions shall be provided of the pump, coupling, mechanical seal, if applicable, and motor. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agree with the pump supplied. 4.11 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly. 4.12 Materials of Construction Unless otherwise noted, the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All small internal parts and fasteners which are not specified shall be made of material equal in corrosion resistance to the impellers. Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other similar defects.

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 5.0 Multi-Stage Centrifugal Pumps
5.1 General All pumps shall be complete with coupling, coupling guard, mechanical seal and drive motor. All pumps shall be completely assembled and tested prior to shipment. A manual isolating valve shall be installed in the suction line of the pump. A check valve and a manual isolating valve shall be installed in the discharge line of the pump. Eccentric reducers shall be used when required in the suction line of the pump to prevent air pocket formation. Elbows in the suction line of the pump shall be the long radius type. The piping shall be designed to prevent vibration and damage. The temperature and pressure rating of the auxiliary piping handling the pumped fluid shall not be less than the pump casing maximum discharge temperature and pressure unless protected with a pressure relieving device.

5.2

Design The pump casing shall be of threadless one piece construction. The pump shall have victaulic or flanged suction and discharge connections, as required. All pumps shall have radial vane enclosed impellers that are positively attached to the impeller shaft to ensure they will not loosen during operation. All pumps shall be furnished with threaded oil vent and drain connections in the bearing frame. The vent connection shall be capped with a cap of the same material of construction as the bearing frame. The drain connection shall be plugged with a pipe plug of the same material as the bearing frame. The pump shaft shall be designed to accommodate the maximum motor horsepower and cover the entire head-capacity range with the installed impellers. The maximum shaft deflection at any operating speed shall not exceed 0.0025". The thrust bearings and bearing lubrication system shall be designed for the service specified and shall be capable of operating continuously with a lubricant o o temperature not exceeding 250 F when the ambient temperature is 115 F. The radial bearings shall be permanently greased. Anti-friction bearings shall be of standard type and shall be selected with an L10 life expectancy of 17,500 hours at maximum operating conditions. Bearings are to be selected in accordance with the Anti-Friction Bearing Manufacturers Association (AFBMA) Standard 9. Bearing housings shall be effectively sealed against the entrance of water or dust. The maximum vibration level measured on the pump bearing housing at the rated speed +/-10 % and rated flow +/-10 % shall not exceed 0.1/sec. peak velocity.

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998

Figure 13-5: Multi-Stage Centrifugal Pump 5.3 Mechanical Seals Unless otherwise noted the mechanical seal shall be of the single internal design. The mechanical seals shall be installed prior to shipment and shall be clean and lubricated ready for initial service. 5.4 Couplings Couplings shall be flex rubber spacer type only. Threaded couplings shall not be used. In no case shall a coupling be bored larger than the maximum diameter permitted by the coupling manufacturer. Couplings shall be properly keyed in place and the cylindrical fit shall allow simple removal of the coupling in the field. All drivers shall be fitted prior to shipment. When a driver is removed prior to shipment, the fully machined coupling halves shall be mounted to the pump shaft and the driver shaft. Removable coupling guards shall be supplied and installed. Guards shall be in compliance with the Occupational Safety and Health Association (OSHA) standards. 5.5 Baseplates When a baseplate is required, it shall be of cast iron or carbon steel construction. The baseplate shall be designed to extend under the pump and the motor feet. Holes shall be drilled in the baseplate and the pump and motor shall be bolted to the baseplate. The pads for the motor shall also be machined and steel shims shall be provided to allow for proper alignment of the pump and motor.

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998
5.6 Inspections and Tests All pressure casings shall be hydrostatically tested with water at 1.5 times the maximum allowable casing design pressure for 10 minutes with no casing joint seepage or leaks. 5.7 Preparation for Shipment Prior to shipment all carbon steel and iron surfaces of the pumps shall be cleaned and painted with one coat of a rust inhibiting paint system. All exposed machined carbon steel surfaces shall be given a protective coating of an easily removable rust preventative. All openings shall be suitably capped or plugged. 5.8 Nameplates A nameplate shall be securely attached to the pump in a clearly visible location. The nameplate shall include the manufacturers name, pump model, size, serial number, material of construction, rated capacity, rated head and rated speed. 5.9 Documentation A certified composite dimensioned outline drawing shall be provided of the pump, motor and ancillaries. The following information shall be included on the drawing: Dimensions of baseplates complete with diameter, number and location of anchor bolt holes. Shipping and maximum operating weight. Direction of rotation. Identification, size, rating and location of every terminal connection including piping and electrical wiring connections.

Composite installation, operating and maintenance instructions shall be provided of the pump, coupling, mechanical seal, and motor. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agree with the pump supplied. 5.10 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly.

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998
5.11 Materials of Construction Unless otherwise noted the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All small internal parts and fasteners which are not specified shall be made of material equal in corrosion resistance to the impellers. Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other similar defects.

6.0 Submersible Pumps


6.1 General All pumps shall be complete with a threadless plug-in coupling, anti-torque motor adapter and submersible water cooled drive motor. All pumps shall be completely assembled and tested prior to shipment. A manual isolating valve shall be installed in the suction line of the pump. A check valve and a manual isolating valve shall be installed in the discharge line of the pump. Eccentric reducers shall be used when required in the suction line of the pump to prevent air pocket formation. Elbows in the suction line of the pump shall be the long radius type. The piping shall be designed to prevent vibration and damage. The temperature and pressure rating of the auxiliary piping handling the pumped fluid shall not be less than the pump casing maximum discharge temperature and pressure unless protected with a pressure relieving device. 6.2 Design The pump casing shall be of threadless one piece construction. The pump shall have victaulic suction and discharge connections. All pumps shall have radial vane enclosed impellers that are positively attached to the impeller shaft to ensure they will not loosen during operation. The pump shaft shall be designed to accommodate the maximum motor horsepower and cover the entire head-capacity range with the installed impellers. The maximum shaft deflection at any operating speed shall not exceed 0.0025". The radial/upthrust bearings shall be permanently greased. Anti-friction bearings shall be of standard type and shall be selected with an L10 life expectancy of 17,500 hours at maximum operating conditions. Bearings are to be selected in accordance with the Anti-Friction Bearing Manufacturers Association (AFBMA) Standard 9. The maximum vibration level measured on the pump bearing housing at the rated speed +/-10 % and rated flow +/-10 % shall not exceed 0.1/sec. peak velocity.

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998

Victaulic Inlet

Submersible Water Cooled Motor in Stainless Steel Casing

Electrical Junction Box

Stainless Steel Pump Casing

Victaulic Discharge

Figure 13-6: Submersible Pump

6.3

Couplings Couplings shall be the threadless plug-in type only. Threaded couplings shall not be used. In no case shall a coupling be bored larger than the maximum diameter permitted by the coupling manufacturer. Couplings shall be properly secured in place and the cylindrical fit shall allow simple removal of the coupling in the field. All drivers shall be fitted prior to shipment.

6.4

Inspections and Tests All pressure casings shall be hydrostatically tested with water at 1.5 times the maximum allowable casing design pressure for 10 minutes with no casing joint seepage or leaks.

6.5

Preparation for Shipment Prior to shipment all carbon steel and iron surfaces of the pumps shall be cleaned and painted with one coat of a rust inhibiting paint system. All exposed machined carbon steel surfaces shall be given a protective coating of an easily removable rust preventative. All openings shall be suitably capped or plugged.

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998
6.6 Nameplates A nameplate shall be securely attached to the pump in a clearly visible location. The nameplate shall include the manufacturers name, pump model, size, serial number, material of construction, rated capacity, rated head and rated speed. 6.7 Documentation A certified composite dimensioned outline drawing shall be provided of the pump, motor and ancillaries. The following information shall be included on the drawing: Shipping and maximum operating weight. Direction of rotation. Identification, size, rating and location of every terminal connection including piping and electrical wiring connections.

Composite installation, operating and maintenance instructions shall be provided of the pump and motor. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agree with the pump supplied. 6.8 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly. 6.9 Materials of Construction Unless otherwise noted, the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All small internal parts and fasteners which are not specified shall be made of material equal in corrosion resistance to the impellers. Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other similar defects.

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 7.0 Motor Driven, Mechanically Actuated Positive Displacement Metering Pumps
7.1 General All pumps shall be complete with mechanically actuated, diaphragm type liquid end, integrated ball check valves in the suction and discharge of the liquid end, coupling, coupling guard where required, and drive motor. All pumps shall be completely assembled and tested prior to shipment. Pumps shall be selected so that the operating point of the pump is not less than 10% of the maximum recommended capacity or more than 90% of the maximum recommended capacity of the pump. A manual isolating valve shall be installed in the suction line of the pump. An external pressure relief valve and a manual isolating valve shall be installed in the discharge line of the pump. Manual vent valves shall be installed in the suction and discharge lines to enable venting and bleeding of the chemical from these lines. A pulsation dampener shall be installed in the common discharge line of the pump. The suction and discharge piping shall not be smaller than the nominal pipe size of the pump suction and discharge connections. The piping shall be designed to prevent vibration and damage. The pressure rating of the auxiliary piping handling the pumped fluid shall not be less than the setpoint of the external pressure relief valve.

Figure 13-7: Motor Driven Positive Displacement Metering Pump Assembly

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998
7.2 Design All positive displacement metering pumps shall be mechanically actuated, diaphragm type for pump capacities up to 150 gph @ 150 psig discharge pressure or 320 gph @ 60 psig discharge pressure. The pump shall have a repetitive accuracy of 1%. The stroke length of the pump shall be adjustable from 0 to 100% while the pump is at rest or in operation. The liquid end shall have threaded or flanged suction and discharge connections. The suction connection shall be designed for the same pressure as the discharge connection. The gearing, connecting rod, crank and crosshead components shall run oil immersed with positive pressurized lubrication and shall be totally enclosed in the pump casing.. All pumps shall be furnished with a drilled and tapped (I /4" NPT minimum) oil drain connection in the pump casing. The drain connection shall be plugged with a metallic pipe plug. The pump drive mechanism shall be designed to accommodate the maximum motor horsepower and cover the entire headcapacity range of the pump. The bearings and bearing lubrication system shall be designed for the service specified and shall be capable of operating o continuously with a lubricant temperature not exceeding 180 F when the o ambient temperature is 115 F. The pump casing shall be effectively sealed against the entrance of water or dust. 7.3 Liquid Ends The liquid end shall be securely attached to the pump casing. All liquid ends shall have a mechanically actuated diaphragm. All liquid ends shall be complete with guided ball check valves having controlled travel on the suction and discharge sides. All liquid ends shall be designed to prevent clogging from scale accumulation. All liquid ends shall be complete with diaphragms that will operate without the need for hydraulic backing.

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Water Conditioning

Technical Bulletin 6.13, Rev. 0 December 1998


7.4 Stroke Adjustment Unless otherwise noted all pumps shall be complete with a manually operated micrometer adjustment calibrated in 1% increments from 0 to 100%. The micrometer dial shall be located in an easily accessible location on the pump casing. When specified electronic capacity control shall be provided. This shall provide remote control of the pump stroke length from a manually operated station or automatically from a process control device such as a PLC. An electronic actuator shall be mounted on the pump casing in a NEMA 4 enclosure in place of the micrometer dial. The actuator shall be driven by a 120/1/60 VAC reversible stepper motor. The electronic capacity control shall be direct acting and shall accept a 4 to 20 mA DC control signal. An increase in control signal will result in an increase in pump stroke length. The electronic capacity control shall be complete with a handwheel for manual stroke length adjustment and local micrometer for stroke indication. Unless otherwise noted all pumps shall be complete with a manually operated adjustment dial to control stroke length and a manually operated adjustment dial to control stroke frequency. Both adjustment dials shall be calibrated from 0 to 100%. The adjustment dials shall be located in an easily accessible location on the pump housing. 7.5 Inspection and Tests All pumps shall undergo a standard production acceptance test for a sufficient period of time. This test shall verify that the assembled parts function normally without external leakage or drive overload, the calibration of control accessories and the pump operates at the flow rates and pressures specified. The pump shall be drained and thoroughly dried upon completion of the test. 7.6 Preparation for Shipment Prior to shipment all carbon steel and iron surfaces of the pump shall be cleaned and painted with a chemical resistant paint. All exposed machined carbon steel surfaces shall be given a protective coating of an easily removable rust preventative. All openings shall be suitably capped or plugged. 7.7 Nameplates Nameplates shall be securely attached to the pump in a clearly visible location. The nameplate shall include the manufacturers name, pump model number, serial number, rated capacity, and pressure.

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Technical Bulletin 6.13, Rev. 0 December 1998
7.8 Documentation A certified composite dimensioned outline drawing shall be provided of the pump, motor and ancillaries. The following information shall be included on the drawing: Diameter, number and location of anchor bolt holes. Shipping and maximum operating weight. Direction of rotation. Identification, size, rating and location of every terminal connection for piping.

Composite installation, operating and maintenance instructions shall be provided of the pump, coupling and motor. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agree with the pump supplied. 7.9 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly. 7.10 Materials of Construction Unless otherwise noted, the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All external screws and fittings, not directly in contact with the process fluid, shall be of corrosion resistant materials. Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other similar defects.

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 8.0 Motor Driven, Hydraulic Diaphragm Positive Displacement Metering Pumps
8.1 General All pumps shall be complete with a hydraulically driven, diaphragm type liquid end, internal hydraulic pressure relief valve, integrated ball check valves in the suction and discharge of the liquid end, coupling, coupling guard where required, and drive motor. All pumps shall be completely assembled and tested prior to shipment. Pumps shall be selected so that the operating point of the pump is not less than 10% of the maximum recommended capacity or more than 90% of the maximum recommended capacity of the pump. A manual isolating valve shall be installed in the suction line of the pump. An external pressure relief valve and a manual isolating valve shall be installed in the discharge line of the pump. Manual vent valves shall be installed in the suction and discharge lines to enable venting and bleeding of the chemical from these lines. A pulsation dampener shall be installed in the common discharge line of the pump. The suction and discharge piping shall not be smaller than the nominal pipe size of the pump suction and discharge connections. The piping shall be designed to prevent vibration and damage. The pressure rating of the auxiliary piping handling the pumped fluid shall not be less than the setpoint of the external pressure relief valve.

Figure 13-8: Motor Driven, Hydraulic Diaphragm Positive Displacement Metering Pump

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Technical Bulletin 6.13, Rev. 0 December 1998
8.2 Design All positive displacement metering pumps shall be hydraulically driven, diaphragm type. The pump shall have a repetitive accuracy of 1%. The stroke length of the pump shall be adjustable from 0 to 100% while the pump is at rest or in operation. The liquid end shall have threaded or flanged suction and discharge connections. The suction connection shall be designed for the same pressure as the discharge connection. The gearing, connecting rod, crank and crosshead components shall run oil immersed with positive pressurized lubrication and shall be totally enclosed in the pump casing. All pumps shall be furnished with a drilled and tapped (I /4" NPT minimum) oil drain connection in the pump casing. The drain connection shall be plugged with a metallic pipe plug. The pump drive mechanism shall be designed to accommodate the maximum motor horsepower and cover the entire headcapacity range of the pump. The bearings and bearing lubrication system shall be designed for the service specified and shall be capable of operating o continuously with a lubricant temperature not exceeding 180 F when the o ambient temperature is 115 F. The pump casing shall be effectively sealed against the entrance of water or dust. 8.3 Couplings Couplings shall be pin type, jaw type, socket type or metallic spacer type. Threaded couplings shall not be used. In no case shall a coupling be bored larger than the maximum diameter permitted by the coupling manufacturer. Couplings shall be properly keyed in place and the cylindrical fit shall allow simple removal of the coupling in the field. All couplings shall be fitted prior to shipment. When a driver is removed prior to shipment, the coupling halves shall be mounted to the pump shaft and driver shaft. Appropriate coupling guards shall be supplied and installed. Guards shall be in compliance with the Occupational Safety and Health Association (OSHA) standards. 8.4 Liquid Ends The liquid end shall be securely attached to the pump casing. All liquid ends shall have a hydraulically actuated diaphragm. All liquid ends shall have automatic air venting to prevent the accumulation of vapour and to ensure repetitive accuracy. All liquid ends shall have a built in pressure relief valve on the hydraulic fluid side of the diaphragm to prevent over pressurization should the discharge become blocked during operation. The relief valve shall be spring loaded and easily adjustable while the pump is at rest or in operation.The relief valve shall be factory set to 1.15 times the operating pressure. All liquid ends shall be complete with guided ball check valves having controlled travel on the suction and discharge sides. The balls and seats shall be easily removable without disconnecting the system piping. All liquid ends shall be complete with a TFE or PTFE faced Nitrile backed diaphragm. The pump plunger shall not be mechanically coupled to the diaphragm.

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Technical Bulletin 6.13, Rev. 0 December 1998
8.5 Stroke Adjustment Unless otherwise noted, all pumps shall be complete with a manually operated micrometer adjustment calibrated in 1% increments from 0 to 100% The micrometer dial shall be located in an easily accessible location on the pump casing. When specified, electronic capacity control shall be provided. This shall provide remote control of the pump stroke length from a manually operated station or automatically from a process control device such as a PLC. An electronic actuator shall be mounted on the pump casing in a NEMA 4 enclosure in place of the micrometer dial. The actuator shall be driven by a 120/1/60 VAC reversible stepper motor. The electronic capacity control shall be direct acting and shall accept a 4 to 20 mA DC control signal. An increase in control signal will result in an increase in pump stroke length. The electronic capacity control shall be complete with a handwheel for manual stroke length adjustment and local micrometer for stroke indication. 8.6 Inspection and Tests All pumps shall undergo a standard production acceptance test for a sufficient period of time. This test shall verify that the assembled parts function normally without external leakage or drive overload and confirm relief valve set points. The pump shall be drained and thoroughly dried upon completion of the test. 8.7 Preparation for Shipment Prior to shipment all carbon steel and iron surfaces of the pump shall be cleaned and painted with a chemical resistant paint. All exposed machined carbon steel surfaces shall be given a protective coating of an easily removable rust preventative. All openings shall be suitably capped or plugged. 8.8 Nameplates Nameplates shall be securely attached to the pump in a clearly visible location. The nameplate shall include the manufacturers name, pump model number, serial number, rated capacity, pressure and relief valve set pressure.

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Technical Bulletin 6.13, Rev. 0 December 1998
8.9 Documentation A certified composite dimensioned outline drawing shall be provided of the pump, motor and ancillaries. The following information shall be included on the drawing: Diameter, number and location of anchor bolt holes. Shipping and maximum operating weight. Direction of rotation. Identification, size, rating and location of every terminal connection for piping.

Composite installation, operating and maintenance instructions shall be provided of the pump, coupling, and motor. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agrees with the pump supplied. 8.10 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly. 8.11 Materials of Construction Unless otherwise noted the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All external screws and fittings, not directly in contact with the process fluid, shall be of corrosion resistant materials. Castings shall be sound and free of shrink holes, blow holes, scale, blisters and other similar defects.

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Technical Bulletin 6.13, Rev. 0 December 1998 9.0 Solenoid Driven, Mechanically Actuated Positive Displacement Metering Pumps
9.1 General All pumps shall be complete with mechanically actuated, diaphragm type liquid end, integrated ball check valves in the suction and discharge of the liquid end, a foot valve/strainer assembly for the suction line, injection valve, over pressurization protection and a solid state electronic solenoid type drive mechanism. All pumps shall be completely assembled and tested prior to shipment. Pumps shall be selected so that the operating point of the pump is not less than 10% of the maximum recommended capacity or more than 90% of the maximum recommended capacity of the pump. A manual isolating valve shall be installed in the suction line of flooded suction pumps. The suction and discharge piping shall be of the same nominal pipe size as the pump suction and discharge connections. The piping shall be designed to prevent vibration and damage. The pressure rating of the auxiliary piping handling the pumped fluid shall not be less than the setpoint of the pressure relief valve.

Figure 13-9: Solenoid Driven Positive Displacement Metering Pump Assembly

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Technical Bulletin 6.13, Rev. 0 December 1998
9.2 Design All positive displacement metering pumps shall be simplex, mechanically actuated, diaphragm type. The maximum pump capacities shall be 96 gpd at 100 psi discharge pressure or 192 gpd at 60 psi discharge pressure. The pump shall have a repetitive accuracy of 1%. The stroke length of the pump shall be adjustable from 0 to 100% while the pump is at rest or in operation. The stroke frequency of the pump shall be adjustable from 0 to 100% while the pump is at rest or in operation. The liquid end shall have compression type connections for process suction and discharge. The electronics shall be completely contained in a chemical resistant enclosure that is an integral part of the pump housing. The pump casing shall be effectively sealed against the entrance of water or dust.

Figure 13-10: Solenoid Driven Metering Pump

9.3

Liquid Ends The liquid end shall be securely attached to the pump casing. All liquid ends shall be complete with guided ball check valves having controlled travel on the suction and discharge sides and seal rings. The discharge check valve shall be spring loaded to provide positive backflow protection. All liquid ends shall be complete with a combination anti-syphon/backpressure valve to prevent siphoning and low overpumping at low pressures. All liquid ends shall be designed to prevent clogging from scale accumulation.All liquid ends shall be complete with diaphragms that will operate without the need for hydraulic backing.

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Water Conditioning

Technical Bulletin 6.13, Rev. 0 December 1998


9.4 Stroke Adjustment Unless otherwise noted all pumps shall be complete with a manually operated adjustment dial to control stroke length and a manually operated adjustment dial to control stroke frequency. Both adjustment dials shall be calibrated from 0 to 100%. The adjustment dials shall be located in an easily accessible location on the pump housing. When specified, remote capacity control shall be provided. This shall provide remote control of the pump stroke frequency from a manually operated station or automatically from a process control instrument such as a conductivity transmitter or a pH transmitter. When controlled from a remote station the pump shall receive a pulsed input ranging from 0 to 100 pulses per minute. When controlled from a process control instrument a current-to-frequency converter shall be supplied. The converter shall be in a splash-proof enclosure and shall be designed to receive a 4 to 20 mA DC input signal and supply a proportional pulsed signal to the pump ranging from 0 to 100 pulses per minute. The converter shall be complete with an on/off switch, zero adjustment and response rate adjustment. The pump shall be complete with a manual/auto selector switch to select automatic or manual control. 9.5 Drive Assembly The drive assembly shall be solid state electronic and the electronics shall be fully encapsulated in a separate compartment attached to the pump housing. The drive assembly shall be complete with the necessary solenoid drive, circuitry and thermostatic protection. 9.6 Inspection and Test All pumps shall undergo a standard production acceptance test for a sufficient period of time. This test shall verify that the assembled parts function normally without external leakage or drive overload, calibration of control accessories and pump flow rates and pressures specified. The pump shall be drained and thoroughly dried upon completion of the tests. 9.7 Nameplates Nameplates shall be securely attached to the pump in a clearly viable location. The nameplate shall include the manufacturers name, pump model, serial number and rated capacity and pressure.

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Technical Bulletin 6.13, Rev. 0 December 1998
9.8 Documentation A certified composite dimensioned outline drawing shall be provided of the pump and ancillaries. The following information shall be included on the drawing: Shipping and maximum operating weight. Identification, size, rating and location of every terminal connection including tubing and electrical wiring connections.

Composite installation, operating and maintenance instructions shall be provided of the pump. A cross sectional drawing of the pump shall be provided with parts numbered and a listing of the parts which agree with the pump supplied. 9.9 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the pump assembly and product being handled shall not exceed 90 dB(A) free field, at any point 3 feet from the pump assembly. 9.10 Materials of Construction Unless otherwise noted the materials of construction of all pump parts shall be in accordance with the attached Pump Specification Sheets. All hardware which is not specified shall be made of corrosion resistant material.

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Technical Bulletin 6.13, Rev. 0 December 1998 10.0 Rotary Lobe Type Positive Displacement Blowers
10.1 General All blowers shall be complete with baseplate, inlet filter, inlet silencer, outlet silencer (or integral silencer/base), relief valve, check valve, flexible connectors, V-belt, belt guard and drive motor. All blowers shall be completely assembled and tested prior to shipment. A check valve, pressure relief valve and a manual isolating valve shall be installed in the discharge line of the blower. The piping shall be designed to prevent vibration and damage. The temperature and pressure rating of the auxiliary piping handling the pumped fluid shall not be less than the blower casing maximum discharge temperature and pressure. All blowers shall be complete with a rotational directional arrow on the blower casing.

Figure 13-11: Rotary Lobe Blower Assembly

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Technical Bulletin 6.13, Rev. 0 December 1998
10.2 Design The blower casing shall have threaded suction and discharge connections to match ANSI 150 lb. NPS taper threads or ANSI 125 lb. flanged connections. All blowers shall be furnished with drilled and tapped (1/4" NPT minimum) oil vent and drain connections in the gear box cover. The vent and drain connections shall be plugged with pipe plugs of the same material of construction as the gearbox cover. The bearing housing shall be complete with standard grease nipples. The blower shafts shall be designed to accommodate the maximum motor horsepower and cover the entire head-capacity range. The bearings and bearing lubrication system shall be designed for the service specified and shall be capable of operating continuously based on the blower operating at a maximum o discharge temperature of 285 F. Anti-friction bearings shall be of standard type and shall be selected with an L10 life expectancy of 17,500 hours at maximum operating conditions. Bearings are to be selected in accordance with the AntiFriction Bearing Manufacturers Association (AFBMA) Standard 9 and Standard 11. Bearing housings shall be effectively sealed against the entrance of water or dust. The impellers shall be two or three lobe and designed with a minimum amount of interface clearance to minimize slip. The impellers shall be designed to avoid the need for lubrication. It is a requirement that the blower delivers clean oil free air. The impellers shall be dynamically balanced.

Inlet Filter Blower Inlet Silencer

Motor

Outlet Silencer
Figure 13-12: Rotary Lobe Blower
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Technical Bulletin 6.13, Rev. 0 December 1998
10.3 Belt Drives All belt drives shall be V-belt style. V-belt drives shall have a minimum service factor of 1.5 based on motor horsepower. For optimum performance the pulleys should be sized for a belt speed of approximately 4000 fpm. The belt speed shall not be greater than 5000 fpm or less than 1000 fpm. All blowers shall be complete with an adjustable motor mount attached to the baseplate. The motor mount assembly shall consist of a steel motor slide plate which will provide rigid motor support and a method of easily adjusting belt tension and sheave alignment. All drivers shall be fitted prior to shipment. Removable belt guards shall be supplied and installed. Guards shall be in compliance with the Occupational Safety and Heath Association (OSHA) Standards. 10.4 Inlet Filters Cartridge type inlet filters shall be provided on the inlet of every blower. They shall be of rugged carbon steel construction with an easily removable weatherhood for filter element replacement. All filters shall be mounted directly on the inlet silencers. The filter elements shall be made of high quality industrial grade, pleated filter paper with a nominal filter rating of 2 microns. 10.5 Inlet Silencers The inlet silencer shall be the chamber type. The silencer shall be of heavy duty, all welded carbon steel construction. All silencers shall be mounted horizontally. All silencers shall be complete with a drilled and tapped (1/4 NPT minimum) drain connection in the bottom end. The drain connection shall be plugged with a pipe plug of the same material of construction as the silencer. The inlet silencer shall be mounted to the blower inlet. 10.6 Discharge Silencer and Discharge Silencer with Integral Base The discharge silencer shall be the chamber type. The silencer shall be of heavy duty, all welded carbon steel construction. All silencers shall be mounted horizontally. All silencers shall be complete with a drilled and tapped (1/4 NPT minimum) drain connection in the bottom end. The drain connection shall be plugged with a pipe plug of the same material of construction as the silencer. The outlet silencer shall be mounted at the blower outlet and shall be isolated from the discharge piping with a flexible connector. When a discharge silencer with integral base is used, the blower, motor and Vbelt drive will be mounted directly on the base. 10.7 Flexible Connectors Flexible connectors shall be installed between the discharge silencer and blower. The flexible connectors shall consist of synthetic elastomer hose and clamps.

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Technical Bulletin 6.13, Rev. 0 December 1998
10.8 Relief Valves Relief valves shall be installed in the discharge line of all positive displacement type blowers after the discharge silencer and before the outlet isolating valve. Unless otherwise noted, all relief valves shall be the non-vibrating, weighted type. All valves shall be mounted vertically and shall have female NPT connections. 10.9 Baseplates Baseplates used with discharge silencers shall be of carbon steel construction. The baseplate shall be designed to extend under the blower, silencers and the motor slide plate. Holes shall be drilled in the baseplate and the blower and motor slide plate shall be bolted to the baseplate. All ancillaries shall be rigidly supported from the baseplate with structural carbon steel members. 10.10 Inspection and Tests All blowers shall undergo a standard slip RPM test at 1 psig pressure in accordance with the latest edition of ASME PTC Test Code. 10.11 Preparation for Shipment Prior to shipment all carbon steel and iron surfaces of the blowers shall be cleaned and painted with one coat of a rust inhibiting paint system. All exposed machined carbon steel surfaces shall be given a protective coating of an easily removable rust preventative. All openings shall be suitably capped or plugged. 10.12 Nameplates Nameplates shall be non-ferrous and shall be securely attached to the blower in a clearly visible location. The nameplate shall include the manufacturers name, blower model, size and serial number.

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Technical Bulletin 6.13, Rev. 0 December 1998
10.13 Documentation A certified composite dimensioned outline drawing shall be provided of the blower, motor and ancillaries. The following information shall be included on the drawing: Dimensions of baseplates complete with diameter, number and location of anchor bolt holes. Shipping and maximum operating weight. Direction of rotation. Identification, size, rating and location of every terminal connection including piping and electrical wiring connections.

Composite installation, operating and maintenance instructions shall be provided of the blower, motor and ancillaries. A cross sectional drawing of the blower shall be provided with parts numbered and a listing of the parts which agrees with the blower supplied. 10.14 Noise Limit The sound-pressure levels calculated from sound-power levels produced by the blower assembly and product being handled shall not exceed 97 dB(A) free field, at any point 3 feet from the blower assembly in accordance with OSHA standards for permissible noise exposure not exceeding 3 hours per day. 10.15 Materials of Construction Unless otherwise noted the materials of construction of all blower parts shall be in accordance with the attached Blower Specification Sheet.

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Technical Bulletin 6.13, Rev. 0 December 1998 Attachment A (Page 1 of 5) Specification Sheet For Horizontal, End Suction, Single Stage Centrifugal Pumps
Component Casing Impeller Shaft Sleeve Gland Packed Box Bearing Frame Bearing Housing Stuffing Box Cover Bearings Bearing Locknut Gland Packing Casing Gasket Oil Seals Bearing Housing O-ring Impeller O-Ring Description: Ductile Iron Casing and Impeller Cast ductile iron per ASTM A395 Grade 60-40-18 Cast ductile iron per ASTM A536 Grade 80-60-13 or A395 Grade 60-40-18 Wrought steel per ASTM A434 Grade 4140 or A108 Grade 1144 Wrought stainless steel per ASTM A276 Type 316 or A744 Grade CF8M Cast stainless steel per ASTM A744 CF8M or A744 Grade CN7M Cast iron per ASTM A48 Cast iron per ASTM A48 Cast ductile iron per ASTM A536 Grade 80-60-13 or A395 Grade 60-40-16 Hardened carbon steel Carbon steel TFE/Grafoil Aramid fiber with EPDM rubber or Modified TFE, as required Elastomer Elastomer TFE

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Technical Bulletin 6.13, Rev. 0 December 1998 Attachment A (Page 2 of 5) Specification Sheet For Horizontal, End Suction, Single Stage Centrifugal Pumps
Component Description: Ductile Iron Casing and 316 Stainless Steel Impeller Cast ductile iron per ASTM A395 Grade 60-40-18 Cast stainless steel per ASTM A744 CF8M Wrought steel per ASTM A434 Grade 4140 or A108 Grade 1144 Stainless steel per ASTM A276 Type 316 or A744 Grade CF8M Cast stainless steel per ASTM A744 CF8M or A744 Grade CN7M Cast iron per ASTM A48 Cast iron per ASTM A48 Cast ductile iron per ASTM A536 Grade 80-60-13 or A395 Grade 60-40-18 Hardened carbon steel Carbon steel TFE/Grafoil Aramid fiber with EPDM rubber or Modified TFE, as required Elastomer Elastomer TFE

Casing Impeller Shaft Sleeve Gland Packed Box Bearing Frame Bearing Housing Stuffing Box Cover Bearings Bearing Locknut Gland Packing Casing Gasket Oil Seals Bearing Housing O-Ring Impeller O-Ring

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Technical Bulletin 6.13, Rev. 0 December 1998 Attachment A (Page 3 of 5) Specification Sheet For Horizontal, End Suction, Single Stage Centrifugal Pumps
Component Description: 316 Stainless Steel Casing and 316 Stainless Steel Impeller Cast stainless steel per ASTM A744 CF8M Cast stainless steel per ASTM A744 CF8M Wrought steel per ASTM A434 Grade 4140 or A108 Grade 1144 Stainless steel per ASTM A276 Type 316 or A744 CF8M Cast stainless steel per ASTM A744 CF8M or A744 CN7M Cast iron per ASTM A48 Cast iron per ASTM A48 Cast stainless steel per ASTM A744 CF8M Hardened carbon steel Carbon steel TFE/Grafoil Aramid fiber with EPDM rubber or Modified TFE, as required Elastomer Elastomer TFE

Casing Impeller Shaft Sleeve Gland Packed Box Bearing Frame Bearing Housing Stuffing Box Cover Bearings Bearing Locknut Gland Packing Casing Gasket Oil Seals Bearing Housing O-Ring Impeller O-Ring

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Technical Bulletin 6.13, Rev. 0 December 1998 Attachment A (Page 4 of 5) Specification Sheet For Horizontal, End Suction, Single Stage Centrifugal Pumps
Component Casing Impeller Shaft Sleeve Gland Packed Box Bearing Frame Bearing Housing Stuffing Box Cover Bearings Bearing Locknut Gland Packing Casing Gasket Oil Seals Bearing Housing O-Ring Impeller O-Ring Description: Carpenter 20 Casing and Impeller Cast Carpenter 20 per ASTM A744 Grade CN7M Cast Carpenter 20 per ASTM A744 Grade CN7M Wrought steel per ASTM A434 Grade 4140 or A108 Grade 1144 Carpenter 20 per ASTM B473 Type CB3 or A744 CN7M Cast Carpenter 20 per ASTM A744 Grade CN7M Cast iron per ASTM A48 Cast iron per ASTM A48 Cast Carpenter 20 per ASTM A744 Grade CN7M Hardened carbon steel Carbon steel TFE/Grafoil Aramid fiber with EPDM rubber or Modified TFE, as required Elastomer Elastomer TFE

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 Attachment A (Page 5 of 5) Specification Sheet For Horizontal, End Suction, Single Stage Centrifugal Pumps
Component Casing Impeller Shaft Sleeve Gland Packed Box Bearing Frame Bearing Housing Stuffing Box Cover Bearings Bearing Locknut Gland Packing Casing Gasket Oil Seals Bearing Housing O-Ring Impeller O-Ring Description: CD4MCu Casing and Impeller Cast CD4MCu per ASTM A744 Grade CN7M Cast CD4MCu per ASTM A744 Grade CN7M Wrought steel per ASTM A434 Grade 4140 or A108 Grade 1144 Carpenter 20 per ASTM B473 Type CB3 or A744 CN7M CD4MCu Cast Iron per ASTM A48 Cast Iron per ASTM A48 Cast CD4MCu per ASTM A744 Grade CN7M Hardened carbon steel Carbon steel TFE/Grafoil Aramid fiber with EPDM rubber or Modified TFE, as required Elastomer Elastomer TFE

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 Attachment B (Page 1 of 2) Specification Sheet For Horizontal Multi Stage Centrifugal Pumps
Component Pump Casing Impeller Impeller Shaft Intermediate Chamber Split Cone & Nut Casing Adapter Starter Plate Shaft End Cap Bearing Runner Bearing Frame Bearing Retainer Bearing Shaft Shaft Coupler Mech. Seal Housing Bearings Snap Rings Oil Seals O-Rings Upthrust Washer Description: 316 Stainless Steel Casing and Impeller Stainless steel per ASTM A312 Grade 316 Stainless steel per ASTM A276 Grade 316 Stainless steel per ASTM A240 Grade 316 Stainless steel per ASTM A276 Grade 316 Stainless steel per ASTM A276 Grade 316 Stainless steel per ASTM A276 Grade 316 Stainless steel per ASTM A276 Grade 316 Stainless steel per ASTM A240 Grade 316 Stainless steel per ASTM A240 Grade 316 Cast steel per ASTM A216 Cast steel per ASTM A216 Wrought steel per ASTM A322 Grade 4140 Stainless steel per ASTM A276 Grade 316 Stainless steel per ASTM A276 Grade 316 Hardened carbon steel Spring steel High temperature Viton High temperature Viton Delrin

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 Attachment B (Page 2 of 2) Specification Sheet For Horizontal Multi Stage Centrifugal Pumps
Component Description: 316 Stainless Steel Casing and Thermal Plastic Impeller Stainless steel per ASTM A312 Grade 316 Glass filled Noryl Stainless steel per ASTM A240 Grade 316 Stainless steel per ASTM A276 Grade 316 Nylon Glass filled Noryl Stainless steel per ASTM A276 Grade 316 Nylon Stainless steel per ASTM A240 Grade 316 Stainless steel per ASTM A240 Grade 316 Cast steel per ASTM A216 Cast steel per ASTM A216 Wrought steel per ASTM A322 Grade 4140 Stainless steel per ASTM A276 Grade 316 Stainless steel per ASTM A276 Grade 316 Hardened carbon steel Delrin Spring steel High temperature Viton High temperature Viton Delrin

Pump Casing Impeller Impeller Shaft Interstage Bearing Sleeve Impeller Cap Difuser Casing Adapter 1st Stage Cap Shaft End Cap Bearing Runner Bearing Frame Bearing Retainer Bearing Shaft Shaft Coupler Mech. Seal Housing Bearings Intermediate Bearing Snap Rings Oil Seals O-Rings Upthrust Washer

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 Attachment C (Page 1 of 1) Specification Sheet For Submersible Pumps
Component Pump Casing Impeller Impeller Shaft Intermediate Chamber Split Cone & Nut Casing Adapter Shaft Coupler Seal Ring Bearings O-Rings Description: 304 Stainless Steel Casing and Impeller Stainless steel per ASTM A312 Grade 304 Stainless steel per ASTM A276 Grade 304 Stainless steel Stainless steel per ASTM A276 Grade 304 Stainless steel per ASTM A276 Grade 304 Stainless steel per ASTM A276 Grade 304 Stainless steel Stainless steel per ASTM A276 Grade 316 Stainless steel Elastomer

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 Attachment D (Page 1 of 3) Specification Sheet For Motor Driven, Positive Displacement Diaphragm Metering Pumps
Component Pump Casing Gears Hardened Plunger Assembly Displacement Chamber Diaphragm Diaphragm Head Fluid Connections Ball Seats Ball Checks Ball Guides Coupling Guard Description: 316 Stainless Steel Liquid End Cast iron per ASTM A48 Class 30 Carbon Steel per AISI B1112 Rc45 Nitrile rubber Ductile iron per ASTM A395 PTFE bonded to Nitrile or TFE Stainless steel per ASTM A743 CF8M Stainless steel per ASTM A743 CF8M Stainless steel per ASTM A276 Type 316 Stainless steel per ASTM A314 Type 316 Stainless steel per ASTM A743 CF8M Cast iron per ASTM A48 Class 30

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 Attachment D (Page 2 of 3) Specification Sheet For Motor Driven, Positive Displacement Diaphragm Metering Pumps
Component Pump Casing Gears Plunger Assembly Displacement Chamber Diaphragm Diaphragm Head Fluid Connections Ball Seats Ball Checks Ball Guides Coupling Guard Description: Carpenter 20 Liquid End Cast iron per ASTM A48 Class 30 Hardened Carbon Steel per AISI B1112 Rc45 Nitrile rubber Ductile iron per ASTM A395 PTFE bonded to Nitrile or TFE Carpenter 20 per ASTM A743 CN7M Carpenter 20 per ASTM A743 CN7M Carpenter 20 per ASTM B473 UNS N08020 Carpenter 20 per ASTM B472 UNS N08020 Carpenter 20 per ASTM A743 CN7M Cast iron per ASTM A48 Class 30

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 Attachment D (Page 3 of 3) Specification Sheet For Motor Driven, Positive Displacement Diaphragm Metering Pumps
Component Pump Casing Gears Plunger Assembly Displacement Chamber Diaphragm Diaphragm Head Fluid Connections Suction Cartridge Discharge Cartridge Ball Seats Ball Checks Ball Guides Coupling Guard Description: PVC Liquid End with Hastelloy C Trim Cast iron per ASTM A48 Class 30 Hardened Carbon Steel per AISI B1112 Rc45 Nitrile rubber Ductile iron per ASTM A395 PTFE bonded to Nitrile or TFE PVC PVC PVC PVC Hastelloy C per ASTM B574 UNS N10276 Hastelloy C per ASTM B574 UNS N10276 Hastelloy C per ASTM A494 Cast iron per ASTM A48 Class 30

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 Attachment E (Page 1 of 1) Specification Sheet For Solenoid Driven, Positive Displacement Diaphragm Metering Pumps
Component Pump Housing Diaphragm Diaphragm Head Suction Valve Discharge Valve Injection Valve Ball Seats Ball Checks Foot Valve Suction Strainer Valve Seats Spring Description: PVC Liquid End Molded glass reinforced polypropylene TFE or TFE co-polymer PVC PVC PVC PVC TFE Ceramic PVC PVC TFE PVDF coated steel

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com

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ROTATING EQUIPMENT Water Conditioning GRD2000 TECHNICAL SPECIFICATIONS


Technical Bulletin 6.13, Rev. 0 December 1998 Attachment F (Page 1 of 1) Specification Sheet For Rotary Lobe Type Positive Displacement Blowers
Component Casing Gear Box Covers Headplates Impellers Shafts Gears Bearings Internal Seals Description: Cast Iron Casing and Impellers Cast iron per ASTM A48 Class 35B Cast iron per ASTM A48 Class 35B Cast iron per ASTM A48 Class 35B Cast iron per ASTM A48 Class 35B SAE1045 Carburized and ground alloy steel per SAE 4142 Hardened carbon steel Piston ring

29 Royal Road, Guelph, Ontario, Canada N1H 1G2

Telephone:(519) 836-0500, Fax:(519) 837-3067, Website www.glegg.com

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