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SINAMICS
s
4 ___________________ Commissioning 5 ___________________ Operation 6 ___________________ Parameter Descriptions 7 ___________________ Drive Functions 8 ___________________ Troubleshooting
Maintenance, Service, and 9 ___________________ Support
03/2012
A5E03460835A
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Trademarks
All names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens industry, Inc. 3333 Old Milton Parkway Alpharetta, GA 30005 USA
Preface
SINAMICS documentation
This documentation describes the standard features and the operation of the SINAMICS G120E enclosed drive products. WARNING Before installing and commissioning the drive, make sure that you read all the safety notes and warnings carefully, including the warning labels on the equipment itself.
Target group
This documentation is intended for engineers, commissioning engineers, and maintenance personnel who have a general knowledge of adjustable speed drives. It is recommended that persons using this documentation also have knowledge of SINAMICS drive systems and STARTER software.
Search tools
The following guides are provided to help you locate information in this manual: Contents List of abbreviations Index
Scope
This manual describes the G120E firmware release V4.3. The scope of the functionality described in this document may differ from the scope of the functionality of the drive that is actually supplied, depending on the actual customers specifications: It is possible for other functions not described in this documentation to be executed in the drive. Refer to the outline drawing and schematic for detailed information regarding the actual configuration of the drive supplied. Product manuals for order engineered functions will be supplied in the main owners manual to supplement the standard drive operating instructions.
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
Preface
Technical support
If you have any questions, please contact us on the following hotline:
Table 1 America (Johnson City, TN):
Internet Support-Request: http://www.siemens.com/automation/support-request Tel: +1 (800) 333-7421 Tel: +1 (423) 262-2522 Fax: +1 (423) 262-2200
Notation
The following notation and abbreviations are used in this documentation: Notation for parameters (examples): p0918 Adjustable parameter 918 r1024 Visualization parameter 1024 p1070[1] Adjustable parameter 1070, index 1 p2098[1].3 Adjustable parameter 2098, index 1, bit 3 p0099[03] Adjustable parameter 99, indices 0 to 3 r0945[2](3) Visualization parameter 945, index 2 of drive object 3 p0795.4 Adjustable parameter 795, bit 4 Notation for faults and alarms (examples): F12345 Fault 12345 A67890 Alarm 67890
Contact/Originator address
Siemens Industry, Inc. 3333 Old Milton Parkway Alpharetta, GA 30005 USA
Table of contents
Preface ...................................................................................................................................................... 3 1 Safety Information...................................................................................................................................... 9 1.1 1.1.1 1.1.2 1.1.3 1.2 1.2.1 1.2.2 1.2.2.1 1.2.2.2 1.2.3 1.2.4 2 2.1 2.2 2.2.1 2.2.2 2.2.3 2.3 2.3.1 2.3.2 2.3.3 2.3.3.1 2.3.3.2 2.3.4 2.3.4.1 2.3.4.2 2.3.5 2.3.5.1 2.3.5.2 2.3.6 2.3.7 2.3.8 2.3.9 2.3.9.1 2.3.9.2 2.3.9.3 2.3.9.4 Safety instructions..........................................................................................................................9 Overview ........................................................................................................................................9 General cautions and notes .........................................................................................................10 Components that can be destroyed by electrostatic discharge (ESD) ........................................11 Information ...................................................................................................................................12 Transport and storage..................................................................................................................12 Commissioning.............................................................................................................................13 Mechanical installation.................................................................................................................13 Electrical installation ....................................................................................................................14 Operation .....................................................................................................................................15 Repair...........................................................................................................................................16 Overview ......................................................................................................................................17 Features and functions ................................................................................................................18 G120E block diagram ..................................................................................................................18 Drive features...............................................................................................................................19 Drive functions .............................................................................................................................19 Basic components and options for the G120E ............................................................................21 G120E typical wall-mount enclosure photos with component locations ......................................21 G120E typical free-standing enclosure photos with component locations ..................................23 Control unit CU230P-2.................................................................................................................25 Variants of CU230P-2 ..................................................................................................................25 Interfaces, connectors, switches, control terminals, LEDs on the CU230P-2 .............................26 Control unit CU240E-2.................................................................................................................27 Variants of CU240E-2 ..................................................................................................................27 Interfaces, connectors, switches, control terminals, LEDs on the CU240E-2 .............................28 Control unit CU240S ....................................................................................................................29 Variants of CU240S .....................................................................................................................29 Interfaces, connectors, switches, control terminals, LEDs on the CU240S ................................29 Power modules ............................................................................................................................31 Main circuit breaker......................................................................................................................31 Intelligent operator panel (IOP)....................................................................................................31 Standard options..........................................................................................................................32 Overview ......................................................................................................................................32 Mechanical options ......................................................................................................................33 Input options.................................................................................................................................33 Output options..............................................................................................................................34
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
Table of contents
2.3.9.5 2.3.9.6 2.3.9.7 2.4 2.4.1 2.4.2 2.4.2.1 2.4.2.2 2.4.2.3 2.4.3 3 3.1 3.1.1 3.1.1.1 3.1.2 3.1.3 3.2 3.3 3.4 3.5 4 4.1 4.2 4.2.1 4.2.2 4.2.3 4.2.3.1 4.2.3.2 4.2.3.3 4.3 4.3.1 4.3.2 4.3.3 5 5.1 5.2 5.2.1 5.2.1.1 5.2.1.2 5.2.1.3 5.2.1.4
Bypass options............................................................................................................................ 34 Communication options............................................................................................................... 34 Miscellaneous electrical options ................................................................................................. 35 Technical specifications .............................................................................................................. 36 General technical specifications ................................................................................................. 36 Derating data............................................................................................................................... 37 Current derating as a function of the site altitude and ambient temperature.............................. 37 Voltage derating as a function of the site altitude ....................................................................... 37 Current reduction depending upon pulse frequency................................................................... 38 G120E specifications .................................................................................................................. 39 Connection .................................................................................................................................. 45 Connection to the power supply.................................................................................................. 45 Reforming the capacitors ............................................................................................................ 47 Connection to the motor.............................................................................................................. 48 Customer control terminals ......................................................................................................... 49 Cable accessibility....................................................................................................................... 49 Permissible cable length from motor connection to drive ........................................................... 50 Cooling ........................................................................................................................................ 50 Installation check list and required tools ..................................................................................... 51 Preliminary check........................................................................................................................ 53 Commissioning overview ............................................................................................................ 54 Single commissioning ................................................................................................................. 54 Series commissioning ................................................................................................................. 55 Commissioning with the IOP ....................................................................................................... 56 Quick commissioning with the IOP ............................................................................................. 56 Identifying motor data.................................................................................................................. 57 Reset parameters to control unit default settings ....................................................................... 57 Advanced commissioning with STARTER .................................................................................. 58 STARTER interfaces................................................................................................................... 58 Single commissioning with STARTER ........................................................................................ 58 Series commissioning with STARTER........................................................................................ 59 Running the drive for the first time .............................................................................................. 61 Intelligent operator panel............................................................................................................. 62 Overview ..................................................................................................................................... 62 Introduction ................................................................................................................................. 62 Layout and functions ................................................................................................................... 63 Screen icons ............................................................................................................................... 65 Menu structure ............................................................................................................................ 66
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3
Commissioning ........................................................................................................................................ 53
Operation................................................................................................................................................. 61
Table of contents
5.2.2 5.2.2.1 5.2.2.2 5.2.2.3 5.2.2.4 5.2.3 5.2.3.1 5.2.3.2 5.2.3.3 5.2.3.4 5.3 5.3.1 5.3.1.1 5.3.1.2 5.3.1.3 5.3.1.4 5.3.2 6 6.1 6.2 6.2.1 6.2.2 6.2.3 6.3 6.3.1 6.3.2 6.3.3 7 7.1 7.2 7.3 7.4 8 8.1 8.1.1 8.2 8.2.1 8.2.2
Control..........................................................................................................................................67 Overview ......................................................................................................................................67 Setpoint ........................................................................................................................................67 Reverse........................................................................................................................................68 Jog ...............................................................................................................................................69 Menu ............................................................................................................................................70 Overview ......................................................................................................................................70 Parameters...................................................................................................................................71 Up/Download................................................................................................................................78 Extras ...........................................................................................................................................78 ON/OFF commands.....................................................................................................................82 Overview ......................................................................................................................................82 Overview ......................................................................................................................................82 ON / OFF (ON/OFF1) command..................................................................................................82 Coast stop (OFF2) command ......................................................................................................83 Quick stop (OFF3) command.......................................................................................................83 Power ON/OFF ............................................................................................................................83 Overview of parameters...............................................................................................................85 Key parameters for operating the drive .......................................................................................86 Parameter attributes ....................................................................................................................86 Monitoring parameters .................................................................................................................91 Write parameters .........................................................................................................................91 BICO technology, data sets, other parameters............................................................................92 BICO technology overview...........................................................................................................92 Using BICO technology................................................................................................................92 Data sets ......................................................................................................................................96 Overview of functions.................................................................................................................103 Overview of the CU230P-2 functions.........................................................................................104 Overview of the CU240E-2 functions.........................................................................................106 Overview of CU240S functions ..................................................................................................108 Faults and alarms ......................................................................................................................111 Overview of alarms and faults....................................................................................................112 Diagnostics display ....................................................................................................................113 Introduction ................................................................................................................................113 Diagnostics with the IOP............................................................................................................113
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
Table of contents
Maintenance, Service, and Support ....................................................................................................... 119 9.1 9.1.1 9.1.2 9.1.2.1 9.1.2.2 9.1.2.3 9.1.2.4 9.1.3 9.2 Maintenance.............................................................................................................................. 119 Overview ................................................................................................................................... 119 Maintenance procedure ............................................................................................................ 119 Overview ................................................................................................................................... 119 Cleaning .................................................................................................................................... 120 Inspecting .................................................................................................................................. 121 Replacing components.............................................................................................................. 121 Storage requirements................................................................................................................ 123 Service and support .................................................................................................................. 124 List of abbreviations .................................................................................................................. 127
Safety Information
1.1 Safety instructions
1.1.1
Overview
The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the connected machines. This section lists Warnings, Cautions and Notes, which apply generally when handling the drive, classified as General, Transport and Storage, Commissioning, Operation, Repair and Dismantling and Disposal. Specific Warnings, Cautions and Notes that apply to particular activities are listed at the beginning of the relevant sections in this manual and are repeated or supplemented at critical points throughout these sections. Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your drive and the equipment to which it is connected.
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
1.1.2
Static discharges on surfaces or interfaces that are not generally accessible (for example, terminal or connector pins) can cause malfunctions or defects. Therefore, when working with inverters or inverter components, ESD protective measures should be observed. Take particular notice of the general and regional installation and safety regulations regarding work on dangerous voltage installations as well as the relevant regulations regarding the correct use of tools and personal protective equipment (PPE).
10
CAUTION Children and the general public must be prevented from accessing or approaching the equipment! This equipment may only be used for the purpose specified by the manufacturer. Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires, electric shocks and injuries. NOTICE Keep this manual within easy reach of the equipment and make it available to all users. Whenever measuring or testing has to be performed on live equipment, applicable OSHA regulations must be observed. Suitable electronic tools should be used. Before installing and commissioning, please read these safety instructions and warnings carefully and all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels.
1.1.3
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Figure 1-1
1.2
Information
1.2.1
12
CAUTION Protect the equipment against physical shocks and vibration during transport and storage. It is important that the equipment is protected from water (rainfall) and excessive temperatures.
1.2.2
Commissioning
WARNING Working on the equipment by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the equipment. CAUTION Cable connection The control cables must be laid separately from the power cables. Carry out the connections as shown in the installation section in this manual, to prevent inductive and capacitive interference from affecting the correct function of the system.
1.2.2.1
Mechanical installation
WARNING To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in this manual. Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installation as well as the relevant regulations regarding the correct use of tools and personal protective equipment (PPE).
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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1.2.2.2
Electrical installation
WARNING Power and motor connections The cabinet must always be grounded. If it is not grounded correctly, extremely dangerous conditions may arise which could prove potentially fatal. Isolate the mains electrical supply and lock-out the disconnect before making or changing connections to the unit. The terminals of the drive can carry dangerous voltages even if the drive is inoperative. Wait at least 5 minutes to allow the unit to discharge after switching off the line supply before carrying out any installation work. When connecting the line supply to the drive, make sure that the terminal box of the motor is closed. When changing from the ON to OFF-state of an operation if an LED or other similar display is not lit or active; this does not indicate that the unit is switched-off or powered-down. Ensure that the drive is selected for the correct supply voltage range - it must not be connected to networks with nominal voltage outside the range of 460 - 480V (or 380 - 480V with option N75), +/-10%. The drive short circuit current rating (SCCR) is marked on the drive nameplate. To comply with the requirements of NFPA 70, it must not be connected to a network capable of delivering higher fault currents than the drive SCCR.
14
1.2.3
Operation
WARNING The inverter operates at high voltages. When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. The power supply, DC and motor terminals can carry dangerous voltages even if the drive is inoperative. Wait five minutes to allow the unit to discharge after switching off the line supply before carrying out any installation work. Emergency Stop facilities must remain operative in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to an uncontrolled or an undefined restart of the equipment. The mechanical disconnect installed in the drive has a defeat feature that should only be used by qualified personnel with the proper personal protective equipment (PPE). Certain parameter settings may cause the inverter to restart automatically after an input power failure, for example, the automatic restart function. Motor parameters must be accurately configured for motor overload protection to operate correctly. The power modules are components with a high leakage current! Use of mobile radio device (for example, telephones and walky-talkies) with a transmission power > 1 W in the immediate vicinity of the devices (< 1.5 m) can interfere with the functioning of the equipment! If an input circuit breaker or fuse trips in a branch circuit, a fault current may have been disconnected. To reduce the risk of fire or electric shock, current-conducting parts and other components in the drive should be inspected and damaged parts replaced. When a protective device trips, the cause of the trip must be identified and rectified.
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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1.2.4
Repair
WARNING Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual. Any defective parts or components must be replaced using parts contained in the relevant spare parts list. Disconnect and lock out the power supply before opening the equipment for access. Replace any failed fuses with the same class and current rating. Refer to the label installed inside the drive cabinet.
16
Product Description
2.1 Overview
SINAMICS G120E
The SINAMICS G120E is a stand-alone, adjustable speed, enclosed drive for single motor applications with variable or constant torque loads. This compact and quiet drive includes an AC/AC power module with IGBT power semiconductors and an innovative cooling concept. The control can be operated in either Volts/Hertz or sensorless vector modes or closed loop vector control with encoder (depending on the control unit option selected). The standard drive enclosure is either a wall mount box or a floor standing cabinet, which can be equipped with a variety of options. G120E is delivered with the following standard features: SINAMICS G120 converter components NEMA 1 enclosure UL listed to UL508C Circuit breaker disconnect (per NEC requirements for motor branch circuit protection) 65 kA SCCR Mechanical door interlocks Input line reactor (only with power module PM240) Intelligent Operator Panel for easy start-up and operation
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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2.2
2.2.1
Figure 2-1
18
2.2.2
Drive features
Modular inverter Simple to install Signal interconnection possible via BICO technology Different data sets selectable Fast current limiting (FCL) for trip-free operation Easy exchange of Power Module or Control Unit Rugged EMC design Configurable for a wide range of applications Status display via LEDs on the Control Unit High pulse frequencies for low noise motor operation EM (Electro-Magnetic) brake relay driver Built-in braking chopper for dynamic braking DC-link voltage controller Kinetic buffering
2.2.3
Drive functions
Commissioning functions
Quick commissioning Motor/control data calculation Motor data identification Application commissioning Series commissioning Parameter reset to the control unit defaults
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Operating functions
Adjustable setpoint channel Adjustable ramp-function generator (RFG) JOG mode Free function blocks (FFB) Fast free function blocks (Fast FFB) Automatic restart (WEA) Flying restart Motorized potentiometer Fixed and skip frequencies PID controller Current limiting Slip compensation Motor holding brake (MHB) Wobble generator
Control functions
V/Hz control with different characteristics SLVC (Sensorless vector control mode) speed and torque VC (Vector control mode with encoder) speed and torque (only with CU240S)
Protective functions
Motor protective functions Inverter protective functions Plant / system protective functions
Maintenance functions
Monitoring function Fault log Alarm log
20
Product Description 2.3 Basic components and options for the G120E
2.3
2.3.1
Figure 2-2
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Product Description 2.3 Basic components and options for the G120E
Figure 2-3
22
Product Description 2.3 Basic components and options for the G120E
2.3.2
Figure 2-4
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Product Description 2.3 Basic components and options for the G120E
Figure 2-5
24
Product Description 2.3 Basic components and options for the G120E
2.3.3
2.3.3.1
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Product Description 2.3 Basic components and options for the G120E
2.3.3.2
Figure 2-6
26
Product Description 2.3 Basic components and options for the G120E
2.3.4
2.3.4.1
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Product Description 2.3 Basic components and options for the G120E
2.3.4.2
Figure 2-7
28
Product Description 2.3 Basic components and options for the G120E
2.3.5
2.3.5.1
2.3.5.2
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Product Description 2.3 Basic components and options for the G120E
All of these interfaces are shown in the following diagram:
Figure 2-8
30
Product Description 2.3 Basic components and options for the G120E
2.3.6
Overview
Power modules
The following are the types of SINAMICS G120 series power modules available for applications. PM240 power modules with braking capability (resistor braking): 380 V 480 V, IP20, Frame size A 1.0 HP 2.0 HP 380 V 480 V, IP20, Frame size B 3.0 HP 5.0 HP 380 V 480 V, IP20, Frame size C 10 HP 20 HP 380 V 480 V, IP20, Frame size D 25 HP 40 HP 380 V 480 V, IP20, Frame size E 50 HP 60 HP 380 V 480 V, IP20, Frame size F 75 HP 200 HP PM250 power modules with regenerative braking capability: 380 V 480 V, IP20, Frame size D 25 HP 40 HP 380 V 480 V, IP20, Frame size E 50 HP 60 HP 380 V 480 V, IP20, Frame size F 75 HP 125 HP
2.3.7
2.3.8
Description
The IOP has been designed to enhance the interface and communication capabilities of the SINAMICS G120E drives. The IOP can be used for commissioning, operation, and diagnostic purposes. The IOP connects to the CU230P-2 or CU240E-2 control unit through an RS232 interface. It is designed to automatically recognize the specific control unit type.
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Product Description 2.3 Basic components and options for the G120E
Structure
The IOP has a back-lit display and push-wheel that allows simple progression through its menu system. The IOP provides support using a USB connection for downloading of wizards and additional languages. The panel is installed in the cabinet door.
2.3.9
2.3.9.1
Standard options
Overview
Pre-designed standard options are available to tailor the G120E to customer specifications, whilst maintaining short ex factory delivery times. Please consult your local Siemens Sales Representative for additional options. Note It is a mandatory requirement that a control unit be selected from the control unit options list.
Standard options Description CU230P-2 HVAC CU230P-2 DP CU240E-2 CU240E-2 DP CU240S CU240S DP CU240S PN CU240E-2 F CU240E-2 DP-F CU240S DP-F CU240S PN-F NEMA 12 design with air filters Input contactor Input line reactor 5% nominal impedance Input fuses
Control Unit (Mandatory) Options G80 G81 G83 G84 G85 G86 G87 G93 G94 G96 G97 Mechanical Options M12 Input Options L13 L24 L27
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Product Description 2.3 Basic components and options for the G120E
Option Code L96 Output Options L08 Bypass Options L28 Communication Options (CU240S only) G21 G22 G26 G27 Miscellaneous Electrical Options N75
Description Input SPD (surge protective device) Output reactor 2 contactor bypass (FVNR) - Manual Modbus Plus communication Modbus RTU communication Ethernet IP communication Modbus TCP / IP communication Expanded voltage range (380 - 480 VAC)
2.3.9.2
Mechanical options
2.3.9.3
Input options
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Product Description 2.3 Basic components and options for the G120E
2.3.9.4
Output options
2.3.9.5
Bypass options
2.3.9.6
Communication options
34
Product Description 2.3 Basic components and options for the G120E
2.3.9.7
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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2.4
Technical specifications
2.4.1
Up to 3280 ft (1000 m) above sea level without derating > 3280 ft (1000 m) above sea level with derating
36
2.4.2
2.4.2.1
Table 2- 3
Derating data
Current derating as a function of the site altitude and ambient temperature
Output Current (VT) derating as a function of ambient temperature (air temperature at the air inlet of the cabinet) and site altitude Ambient Temperature 95 F (35 C) 100% 100% 100% 98.1% 94.5% 90.8% 87.2% 104 F (40 C) 100% 96.7% 93.3% 90.0% 86.7% 83.3% 80.0% 113 F (45 C) 91.0% 88.0% 84.9% 81.9% 78.9% 75.8% 72.8% 122 F (50 C) 82.0% 79.3% 76.5% 73.8% 71.1% 68.3% 65.6%
Site Altitude Above Sea Level 0 to 3280 ft (1000 m) Up to 4920 ft (1500 m) Up to 6560 ft (2000 m) Up to 8200 ft (2500 m) Up to 9840 ft (3000 m) Up to 11480 ft (3500 m) Up to 13120 ft (4000 m)
Table 2- 4
Output Current (CT) derating as a function of ambient temperature (air temperature at the air inlet of the cabinet) and site altitude Ambient Temperature 95 F (35 C) 104 F (40 C) 100.0% 96.7% 93.3% 90.0% 86.7% 83.3% 80.0% 113 F (45 C) 122 F (50 C) 87.0% 84.1% 81.2% 78.3% 75.4% 72.5% 69.6%
Site Altitude Above Sea Level 0 to 3280 ft (1000 m) Up to 4920 ft (1500 m) Up to 6560 ft (2000 m) Up to 8200 ft (2500 m) Up to 9840 ft (3000 m) Up to 11480 ft (3500 m) Up to 13120 ft (4000 m)
2.4.2.2
Site Altitude Above Sea Level 0 to 6560 ft (2000 m) to 7380 ft (2250 m) to 8200 ft (2500 m)
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Site Altitude Above Sea Level to 9020 ft (2750 m) to 9840 ft (3000 m) to 10660 ft (3250 m) to 11480 ft (3500 m) to 12300 ft (3750 m) to 13120 ft (4000 m)
Rated Converter Input Voltage 432V 422V 409V 394V 381V 367V
2.4.2.3
38
2.4.3
G120E specifications
CAUTION High Overload (CT) and Light Overload (VT) input currents The input current at the rated operating point applies to a power system where the shortcircuit voltage of the line supply Vk=1% (referred to the G120E rated power) is at rated voltage.
G120E (PM240) Frame Sizes A, 3 AC 460 V 480 V, 10% 6SL3710Hp kW BTU/hr A A A Cfm dB(A) AWG AWG kg lb mm in mm in 1BJ12-2AU0 1 0.14 480 4.3 2.2 2.2 77 45 14 to 10 14 104 230 508x427x1219 20.0x16.8x48.0 152 6.0 1BJ13-1AU0 1.5 0.15 510 5.2 3.1 3.1 77 45 14 to 10 14 104 230 508x427x1219 20.0x16.8x48.0 152 6.0 1BJ14-1AU0 2 0.15 510 6.3 4.1 4.1 77 45 14 to 10 14 104 230 508x427x1219 20.0x16.8x48.0 152 6.0
Output Rating (VT) Power Loss - Base Cabinet Rated Input Current Output Current (VT) Output Current (CT) Required cooling air flow Sound Pressure Input Cable Output Cable Weight - Base Cabinet Dimensions - Base Cabinet (Width x Depth x Height) Installation Clearance (Left Side Only)
G120E Enclosed Drives, 1.0 Hp to 200 Hp, Firmware V4.3 Operating Instructions, 03/2012, A5E03460835A
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Note 1: This size is applicable for all options. For certain configurations it may be possible to accommodate other wire sizes too.
G120E (PM240) Frame Sizes C, 3 AC 460 V 480 V, 10% 6SL3710Hp kW BTU/hr A A A Cfm dB(A) AWG AWG kg lb mm in 1BJ21-8AU0 10 0.38 1300 18.6 16 13.2 182 64 14 to 10 14 to 10 104 230 508x427x1219 20.0x16.8x48.0 1BJ22-5AU0 15 0.44 1500 25 22 19 182 64 10 to 1/0 14 to 8 104 230 508x427x1219 20.0x16.8x48.0 1BJ23-2AU0 20 0.47 1600 30 27 26 182 64 10 to 1/0 14 to 8 104 230 508x427x1219 20.0x16.8x48.0
Output Rating (VT) Power Loss - Base Cabinet Rated Input Current Output Current (VT) Output Current (CT) Required cooling air flow Sound Pressure Input Cable Output Cable Weight - Base Cabinet Dimensions - Base Cabinet (Width x Depth x Height)
40
6SL3710mm in
G120E (PM240) Frame Sizes D, 3 AC 460 V 480 V, 10% 6SL3710Hp kW BTU/hr A A A Cfm dB(A) AWG AWG kg lb mm in mm in 1BJ23-8AU0 25 0.58 1980 38 34 32 318 65 10 to 1/0 8 to 6 150 330 660x527x1524 26.0x20.8x60.0 305 12.0 1BJ24-5AU0 30 0.68 2320 45 41 38 318 65 10 to 1/0 8 to 4 150 330 660x527x1524 26.0x20.8x60.0 305 12.0 1BJ26-0AU0 40 0.85 2900 59 54 45 318 65 10 to 1/0 8 to 4 150 330 660x527x1524 26.0x20.8x60.0 305 12.0
Output Rating (VT) Power Loss - Base Cabinet Rated Input Current Output Current (VT) Output Current (CT) Required cooling air flow Sound Pressure Input Cable Output Cable Weight - Base Cabinet Dimensions - Base Cabinet (Width x Depth x Height) Installation Clearance (Left Side Only)
G120E (PM240) Frame Sizes E, 3 AC 460 V 480 V, 10% 6SL3710Hp kW BTU/hr A A A Cfm dB(A) AWG AWG 1BJ27-5AU0 50 1.27 4340 73 68 60 360 67 10 to 1/0 8 to 4 1BJ29-0AU0 60 1.49 5090 86 80 75 360 67 2 to 3/0 8 to 2
Output Rating (VT) Power Loss - Base Cabinet Rated Input Current Output Current (VT) Output Current (CT) Required cooling air flow Sound Pressure Input Cable Output Cable
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Order No. Weight - Base Cabinet Dimensions - Base Cabinet (Width x Depth x Height) Installation Clearance (Left Side Only)
6SL3710kg lb mm in mm in
G120E (PM240) Frame Sizes F, 3 AC 460 V 480 V, 10% 6SL3710Hp kW BTU/hr A A A Cfm dB(A) AWG AWG kg lb mm in 1BJ31-1AU0 75 1.90 6490 108 100 90 504 69 4 to 350 kcmil 6 to 350 kcmil 327 720 762x611x2377 30.0x24.1x93.6 1BJ31-5AU0 100 2.40 8200 138 130 110 504 69 4 to 350 kcmil 6 to 350 kcmil 327 720 762x611x2377 30.0x24.1x93.6 1BJ31-8AU0 125 2.80 9560 170 160 145 504 69 4 to 350 kcmil 6 to 350 kcmil 327 720 762x611x2377 30.0x24.1x93.6
Output Rating (VT) Power Loss - Base Cabinet Rated Input Current Output Current (VT) Output Current (CT) Required cooling air flow Sound Pressure Input Cable Output Cable Weight - Base Cabinet Dimensions - Base Cabinet (Width x Depth x Height)
G120E (PM240) Frame Sizes F+, 3 AC 460 V 480 V, 10% 6SL3710Hp kW BTU/hr A A A Cfm dB(A) 1BJ32-0AU0 150 2.83 9660 194 186 178 525 69 1BJ32-5AU0 200 2.93 10000 249 240 205 525 69
Output Rating (VT) Power Loss - Base Cabinet Rated Input Current Output Current (VT) Output Current (CT) Required cooling air flow Sound Pressure
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Order No. Input Cable Output Cable Weight - Base Cabinet Dimensions - Base Cabinet (Width x Depth x Height)
6SL3710AWG AWG kg lb mm in
1BJ32-0AU0 2x3/0 to 250 kcmil 2x4 to 350 kcmil 345 760 762x611x2377 30.0x24.1x93.6
1BJ32-5AU0 2x3/0 to 250 kcmil 2x4 to 350 kcmil 345 760 762x611x2377 30.0x24.1x93.6
G120E (PM250) Frame Sizes D, 3 AC 460 V 480 V, 10% 6SL3710Hp kW BTU/hr A A A Cfm dB(A) AWG AWG kg lb mm in mm in 5BJ23-8AU0 25 0.58 1980 34 34 32 318 65 10 to 1/0 8 to 2 150 330 660x527x1524 26.0x20.8x60.0 305 12.0 5BJ24-5AU0 30 0.68 2320 41 41 38 318 65 10 to 1/0 8 to 2 150 330 660x527x1524 26.0x20.8x60.0 305 12.0 5BJ26-0AU0 40 0.85 2900 52 54 45 318 65 10 to 1/0 8 to 2 150 330 660x527x1524 26.0x20.8x60.0 305 12.0
Output Rating (VT) Power Loss - Base Cabinet Rated Input Current Output Current (VT) Output Current (CT) Required cooling air flow Sound Pressure Input Cable Output Cable Weight - Base Cabinet Dimensions - Base Cabinet (Width x Depth x Height) Installation Clearance (Left Side Only)
G120E (PM250) Frame Sizes E, 3 AC 460 V 480 V, 10% 6SL3710Hp kW BTU/hr A A A 5BJ27-5AU0 50 1.27 4340 65 68 60 5BJ29-0AU0 60 1.44 5090 77 80 75
Output Rating (VT) Power Loss - Base Cabinet Rated Input Current Output Current (VT) Output Current (CT)
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Order No. Required cooling air flow Sound Pressure Input Cable Output Cable Weight - Base Cabinet Dimensions - Base Cabinet (Width x Depth x Height) Installation Clearance (Left Side Only)
G120E (PM250) Frame Sizes F, 3 AC 460 V 480 V, 10% 6SL3710Hp kW BTU/hr A A A Cfm dB(A) AWG AWG kg lb mm in 5BJ31-1AU0 75 1.90 6490 96 100 90 504 69 4 to 350 kcmil 6 to 350 kcmil 327 720 762x611x2377 30.0x24.1x93.6 5BJ31-5AU0 100 2.40 8200 124 130 110 504 69 4 to 350 kcmil 6 to 350 kcmil 327 720 762x611x2377 30.0x24.1x93.6 5BJ31-8AU0 125 2.80 9560 152 160 145 504 69 4 to 350 kcmil 6 to 350 kcmil 327 720 762x611x2377 30.0x24.1x93.6
Output Rating (VT) Power Loss - Base Cabinet Rated Input Current Output Current (VT) Output Current (CT) Required cooling air flow Sound Pressure Input Cable Output Cable Weight - Base Cabinet Dimensions - Base Cabinet (Width x Depth x Height)
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3.1.1
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CAUTION The control cables must be laid separately from the power cables. The connection must be carried out as shown in the installation section in this manual, to prevent inductive and capacitive interference from affecting the correct function of the system. Note Enclosed drives are equipped with mechanical door interlocks that require the incoming disconnect to be open before the doors can be opened. Ensure that all doors are closed before energizing the drive. Internal protective covers may have to be removed during installation and connection procedures. Once work has been completed, the protective covers must be properly refitted.
Grounding
WARNING Power and motor connections The cabinet must always be grounded. If it is not grounded correctly, extremely dangerous conditions may arise which could prove potentially fatal. Disconnect and lock-out the main electrical supply before making or changing connections to the unit. The terminals of the drive can carry dangerous voltages even if the drive is inoperative. Wait at least 5 minutes to allow the unit to discharge after switching off the line supply before carrying out any installation work. When connecting the line supply to the drive, make sure that the terminal box of the motor is closed. When changing from the ON to OFF-state of an operation if an LED or other similar display is not lit or active; this does not indicate that the unit is switched-off or powered-down. Ensure that the drive is configured for the correct supply voltage it must not be connected to a higher voltage supply.
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3.1.1.1
Figure 3-1
Reforming Capacitors
Instruction
1. Open the cabinet. Remove the covers (if necessary) in front of the connectors on the line side of the main circuit breaker. 2. Move or remove the plate through which the power cables are fed. Route the cables through the holes punched in the plate or in the cabinet itself. 3. Connect the ground-bonding cable from the building ground grid to the ground bus connection point provided in the cabinet. 4. Connect the power cables to the terminals L1, L2, and L3, located on the main circuit breaker.
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3.1.2
48
Instruction
WARNING Swapping the input and output terminals can destroy the drive! Swapping or short-circuiting the DC link terminals can destroy the drive! The contactor and relay operating coils that are connected to the same supply network as the drive or are located near the drive must be connected to overvoltage limiters (for example, RC elements). 1. Open the cabinet. Remove the covers (if necessary) in front of the connection panel for motor cables (terminals U2, V2, and W2). 2. Move or remove the plate through which the motor cables are fed. Route the cables through holes punched in the plate or in the cabinet itself. 3. Screw the ground cable from the motor frame into the ground bus connection point provided in the cabinet. 4. Connect the motor cables to the terminals U2, V2, and W2, which may be located at the inverter, output contactor, output reactor, overload relay, or at a motor terminal block, depending on the option provided (refer to schematics).
3.1.3
3.2
Cable accessibility
In general, the recommended cable access is at the top or bottom of the cabinet. Consult the "as-built" drawings for individual orders to determine exact cable access locations. These outline drawings provide the locations of clear areas for connecting conduit. CAUTION When cutting holes in the cabinet for conduit, ensure that metal filings and debris do not fall onto the drive components. A paper, plastic or fabric drop cloth should be used to cover the drive panel and its components during such operations
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Drive Installation and Connection 3.3 Permissible cable length from motor connection to drive
3.3
Using output reactors as specified in the catalog, the following cable lengths are possible:
Table 3- 2 Frame Size Permissible Cable Lengths Using Output Reactors Maximum permissible motor cable length for line voltage of: Screened 460 V 480 V 10% A B ... C D ... F 100 m 100 m 200 m 328 ft. 328 ft. 656 ft. 100 m 150 m 300 m 328 ft. 492 ft. 984 ft. Unscreened
3.4
Cooling
The SINAMICS G120E cabinets are designed to use ambient air for cooling of internal components. When mounting the cabinets, the specified environmental conditions must not be exceeded, and the installation clearance must be maintained for proper cooling; otherwise, the drive may experience a loss of functionality. No equipment that could have a negative effect on the flow of cooling air should be installed near the cabinet. Make sure that the cooling vents on the cabinet are unobstructed to allow for the free movement of air. If exhaust air ducts are fitted to the cabinet, an external fan must be added to make up for the pressure drop in the ductwork.
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Drive Installation and Connection 3.5 Installation check list and required tools
3.5
Table 3- 3 Item 1
The line-side and motor-side power cables must be dimensioned and routed in accordance with the ambient and routing conditions. The maximum permissible cable lengths between the converter and motor must be observed depending on the type of cable used. The motor ground must be fed back directly to the drive. The ground cables must be properly connected with a torque of 50 Nm to the drive ground terminals. The cables for the motor and low-voltage switchgear must also be connected with the required torques.
2 3 4
The cables between the low-voltage switchgear and the drive must be protected with a circuit breaker or line fuses to provide adequate conductor protection. For strain relief, the cables must be fixed to the cabinet structure where possible. When EMC-shielded cables are used, screwed glands that connect the shield to ground with the greatest possible surface area must be provided on the motor terminal box. On the cabinet, the cable shields must be grounded with the greatest possible surface area directly to the inverter. The cable shields must be properly applied and the cabinet properly grounded at the appropriate points. The nameplate can be used to ascertain the date of manufacture. If the period from the date of manufacture to initial commissioning or the drive downtime is less than one year, the DC link capacitors do not have to be reformed. If the downtime period is longer than one year, they must be reformed in accordance with the description in this manual.
5 6
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Drive Installation and Connection 3.5 Installation check list and required tools
Activity Drive operation by higher-level controller / control room. The control cables must be connected in accordance with the interface assignment and the shield applied. Taking into account electrical interference and the distance from power cables, the digital and analog signals must be routed with separate cables. When the analog inputs on the customer terminal block are used as current or voltage inputs, DIP switch selectors 1 and 2 on the control unit must be set accordingly.
Fulfilled / Complete
Required tools
To install the connections, you will require: Wrench or socket wrench (10 mm) Wrench or socket wrench (13 mm) Wrench or socket wrench (16/17 mm) Wrench or socket wrench (18/19 mm) Hexagon-socket wrench (size 8) Torque wrench up to 50 Nm Screwdriver, size 2 Screwdriver Torx T20 Screwdriver Torx T30
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Commissioning
4.1 Preliminary check
Check list before powering on the drive:
Verify that the drive/cabinet is clean and dry. Verify that no parts are broken or hanging loose. Terminal block connections and wire terminations should be verified for good contact and tightness. Before applying power to the drive, ensure that the incoming power is 460 - 480 VAC, three phases (or appropriate for the drive input power nameplate rating) and it is connected to the L1, L2 and L3 drive input power terminals. For option N75, expanded voltage range, ensure that all control power transformers (-T10 and -T30) are configured for the appropriate input voltage between 380 and 480 VAC. Before connecting the motor to the drive, check the motor for leakage to ground. Readings in excess of 100 M Ohms should be observed. Verify that the drive cabinet is connected to ground. Collect the following data to complete the commissioning: Motor nameplate data Command/setpoint sources Minimum/maximum frequency and ramp-up/ramp-down times Control mode
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4.2
Commissioning overview
The G120E provides two options for commissioning: Single commissioning One inverter is parameterized for commissioning with an individual parameter set. Usually, you use the STARTER or IOP for single commissioning. Series commissioning Several inverters are parameterized for commissioning via download of a complete parameter set. Usually, you use the MMC for series commissioning. Note We recommend commissioning via STARTER. The commissioning process using STARTER is driven by dialog boxes and will not be interpreted in this manual (refer to the control unit operating instructions). This manual describes the parameter-related commissioning through IOP. When commissioning using STARTER, the part number of the SINAMICS G120 drive chassis must be entered. This information can be found on the power module installed in the G120E cabinet.
4.2.1
Overview
Single commissioning
For single commissioning, you set the parameter of the inverter manually. You may use either the IOP (Intelligent Operator Panel) or STARTER (Commissioning software via PC) for commissioning. Note We recommend commissioning the drive with the STARTER commissioning tool. It is a tool that gives tremendous insight into the functioning of the drive and the possibilities for its use. STARTER also contains on-line help for understanding the parameters, as well as graphic depictions of control structures, signal flow, and signal status. This manual describes parameter-related commissioning through IOP.
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Settings of commissioning
Commissioning the G120E comprises different settings and kinds of single commissioning. The following list provides an overview: Basic commissioning Quick commissioning Motor data identification Further settings for commissioning Calculating the motor/control data Reset parameters to control unit defaults For detailed information to the settings of single commissioning, refer to the section "Commissioning with the IOP".
4.2.2
Description
Series commissioning
Series commissioning means transferring the parameter set from one inverter into a number of other inverters. This provides fast commissioning for identical applications (for example, series machines or group inverter).
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4.2.3
4.2.3.1
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4.2.3.2
4.2.3.3
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4.3
4.3.1
STARTER interfaces
A PC with STARTER software can be connected to the G120E through one of many interfaces which are control unit dependent. Refer to the SINAMICS control unit operating instructions manual for further information.
4.3.2
STARTER projects
Using STARTER either a new project can be created or an already existing project can be opened. To create a new project in STARTER one of the following methods can be used: Search inverter Wizard Select inverter When opening an existing project or creating a new project STARTER is in the offline mode. To go online the button has to be pressed.
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4.3.3
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Operation
5.1 Running the drive for the first time
WARNING Notify all personnel of the intent to start the unit.
5% speed
Apply power to the unit. If everything appears normal, set the speed to approximately 5% and start the drive. After approximately 0.5 second, the inverter and door fans will start. The operator should now be able to verify that the motor has started to turn. If the direction of rotation at this point is incorrect, stop the drive, remove power from the unit, allow 5 minutes for the storage capacitors to discharge, and change any two phases at the motor terminals, or alternatively if no constant speed bypass is provided, change the direction in software and then resume start-up.
25% speed
If everything appears normal, change the drive speed to 25%. At this speed, the motor terminal voltage should be 115 volts AC (+5%) (read from the operator panel), for 460 VAC motors.
50% speed
Now increase the drive speed to 50%. At 50% speed, variable torque loads such as fans and pumps will begin to provide load on the motor.
100% speed
Before proceeding further, stop the drive. The drive should ramp down in a controlled manner and de-energize. Restart the drive and run it to 75% speed. Increase the speed towards 100% watching for proper drive and process operation. The output voltage at 100% speed should be 460 VAC or more appropriately motor rated voltage.
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Final steps
Stop the drive. It should ramp down to zero speed and shut off. The drive has now been tested over the operating range and proved to be functional. All that remains to be done is to adjust any application-specific parameters if necessary and verify that meter outputs, the auto control mode, and any auxiliary control logic are functioning correctly.
5.2
5.2.1
5.2.1.1
Overview
Introduction
The Intelligent Operator Panel (IOP) has been designed to enhance the interface and communications capabilities of SINAMICS Inverters. The IOP connects to the Inverter through an RS232 interface. It is provided as standard on all G120E drives. The IOP is mounted in the door of the drive cabinet. The IOP provides support, using the USB connection utilizing a PC for the following functions: Downloading of wizards Downloading additional languages Note IOP functional support The actual menu structure and functionality of the IOP will be influenced by the following factors: The software version and type of Control Unit to which the IOP is fitted. The firmware and software version of the IOP. The selected functional group filtering of the parameters.
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5.2.1.2
Figure 5-1
Layout of IOP
The IOP is operated by using a push-wheel and five additional buttons. The specific functions of the push-wheel and buttons are shown in the table below.
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Function The push-wheel has the following functions: In a menu, turning the push-wheel changes the selection. When a selection is highlighted, pressing the push-wheel confirms the selection. When editing a parameter, turning the push-wheel changes the displayed value; clockwise increases the value and anti-clockwise decreases the displayed value. In AUTO mode, the screens displays an information screen, stating that the command sources is AUTO and can be changed by pressing the HAND/AUTO KEY.
In HAND mode the Inverter is started - the Inverter status icon starts turning. Notes: When running in AUTO mode, HAND mode cannot be selected unless the Inverter is stopped. When the Inverter is running in HAND mode, the motor stops when switched to AUTO. The OFF key has the following functions: If pressed for longer than 3 seconds the Inverter will perform an OFF2; the motor will then coast down to a standstill. If pressed for less than 3 seconds the following actions will be performed: If in AUTO mode the screen will display an information screen stating that the command sources is AUTO and can be changed using the HAND/AUTO key. The Inverter will not be stopped. If in HAND mode the Inverter will perform an OFF1; the motor will come to a standstill in the ramp-down time set in parameter P1121.
The ESC key has the following functions: If pressed for less than 3 seconds the IOP returns to the previous screen or if a value has been edited, the new value is not saved.
If pressed longer than 3 seconds the IOP returns to the status screen. When using the ESC key in the parameter editing mode, no data is saved unless the OK key is pressed first. The INFO key has the following functions: Displays additional information for the currently selected item. Pressing INFO again will display the previous screen. HAND sets the command source to the IOP. AUTO sets the command source to an external source, for example, fieldbus.
The HAND/AUTO key switches the command source between HAND and AUTO mode.
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5.2.1.3
Screen icons
The IOP displays a number of icons at the top right-hand edge of the display to indicate various states or current conditions of the Inverter. These icons are explained in the table below.
Table 5- 2 Function Command source Screen icons Status Auto Hand Inverter status Ready Running Fault pending Alarm pending Battery condition Fault Alarm Fully Charged Discharged Only for use with the handheld kit. icon rotates when the motor is running Icon Remarks
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5.2.1.4
Menu structure
The IOP is a menu-driven device and has the following menu structure:
Figure 5-2
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5.2.2
5.2.2.1
Control
Overview
The Control menu allows the user to change the following settings in real-time: Setpoint Reverse Jog The control menu is accessed from the menu at the bottom-center of the Status screen, as shown below:
Figure 5-3
5.2.2.2
Setpoint
The setpoint value determines the speed at which the motor runs as a percentage of its full range of motion. To change the setpoint, the following actions should be performed: 1. 2. 3. 4. 5. 6. 7. 8. Rotate the Wheel to select "Control". Press the Wheel to confirm selection. The "Control" screen is displayed. "Setpoint" is already highlighted. Press the Wheel to select the "Setpoint". The "Setpoint" screen is displayed. Rotate the Wheel to increase or decrease the setpoint. Press the Wheel to confirm new setpoint.
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5.2.2.3
Reverse
The function of the reverse command is to set the direction of rotation of the motor from its normal forward motion. To reverse the direction of the motor, the following actions should be performed: 1. Rotate the Wheel to select "Control". 2. Press the Wheel to confirm selection. 3. The "Control" screen is displayed. 4. Rotate the Wheel to select the "Reverse" option. 5. Press the Wheel to confirm selection. 6. The "Reverse" screen is displayed. 7. Rotate the Wheel to select "On" or "Off". 8. Press the Wheel to confirm the selection. 9. The display returns to the "Control" screen. 10.Press "Esc" to return to the "Status" screen.
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5.2.2.4
Jog
The Jog function, when selected will allow the motor to be manually rotated by a pre-determined value with each press of until is released. To enable or disable the Jog function, the following actions should be performed: Rotate the Wheel to select "Control". Press the Wheel to confirm selection. The "Control" screen is displayed. Rotate the Wheel to select the "Jog" option. 5. Press the Wheel to confirm selection. 6. The "Jog" screen is displayed. 7. Rotate the Wheel to select "On" or "Off". 8. Press the Wheel to confirm selection. 9. The display returns to the "Control" screen 10.Press "Esc" to return to the "Status" screen. 1. 2. 3. 4. . If is pressed continuously, the motor will rotate continuously
Note Selection of Jog frequencies It is important that the Jog parameters P1058 and P1059 are set to the required frequencies for the users application. When the Jog left and Jog right (Jog1 and Jog 2) have been set; it is necessary to press the "INFO" key to select the other jog mode.
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5.2.3
5.2.3.1
Menu
Overview
The "Menu" is selected from the three menu options at the bottom of the IOP screen. If the menu options are not displayed, then one press of the Wheel will display the menu options.
Menu selection
Menu screen
When the "Menu" option is selected the following functions are displayed: Diagnostics (see the "Diagnostics with the IOP" chapter) Parameters Wizards (this is a shortcut to the main Wizards menu) Up/Download Extras By rotating the Wheel, the required function can be highlighted. Pushing the Wheel confirms the selection and further sub-menus will be displayed. Pressing "Esc" once, will return the IOP to the previous screen; a longer press will return the display to the "Status" screen. Note IOP functional support The actual menu structure and functionality of the IOP will be influenced by the following factors: The software version and type of Control Unit to which the IOP is fitted The firmware and software version of the IOP The selected functional group filtering of the parameters
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5.2.3.2
Parameters
Note IOP functional support The actual menu structure and functionality of the IOP will be influenced by the following factors: The software version and type of Control Unit to which the IOP is fitted The firmware and software version of the IOP The selected functional group filtering of the parameters
The parameter menu allows the user extensive functionality and access to all the Inverter parameters. When this option is selected the user is given the opportunity to perform parameter orientated functions grouped in the following manner: Parameter groups All parameters Search by number My parameters Changed parameters Parameter filter Default dataset Drive factory reset
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Parameter groups
Quick commissioning
This screen displays a complete listing of all the parameters required for quick commissioning. The parameters are listed in numerical order and can be accessed to either confirm the set values or modified should there be a need to fine tune the application or correct any errors in the parameter values.
System Information
This screen displays all the parameters that contain system information regarding the Inverter. The majority of these parameters are read-only and are for information purposes only.
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Setpoint channels
This option allows the user to display and modify the following setpoint parameters: Frequency setpoint Fixed setpoints Motor potentiometer Torque setpoint Jog setpoint Frequency limitation Ramp-function generator
Motor control
This option allows the user to view, and if required, change the method by which the Inverter controls the attached motor. It presents the following control functions: V/f control Sensorless Vector control The Inverter will not allow the control mode to be changed while the motor is running. The motor and therefore the system must be stopped to allow the control mode to be changed.
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Drive functions
This option allows the user direct access to the parameters regarding the following drive functions: Shutdown functions Brake control Vdc controller Automatic restart Flying restart Safety Integrated It is important that if any parameters concerning the above mentioned functions are to be modified, that the Inverter/motor system is in a safe state prior to the parameter changes.
Application functions
This option allows the user direct access to specific application functions parameters as listed below: Technology controller Hibernation Load torque monitoring Digital time switch Positioning deceleration ramp Wobble function Free blocks
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Diagnostics
This option allows the user direct access to the parameters that monitor the state of the system. The are divided into the following functional groups: Control/status words Drive enables Interconnections Faults/alarms All the parameters under these groupings are read-only and cannot be modified.
All parameters
This option allows the user access to the individual parameters of the Inverter. The default filter is "Standard" which allows the user access to the most frequently used parameters. The default filter settings can be changed by selecting "Parameter filter" from the parameters menu.
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Search by number
This option allows the user to search for a specific parameter number. Should the parameter number not exist, then the nearest parameter to the entered value is displayed. Use the Wheel to alter the value of each digit and press the Wheel to confirm. The next digit will automatically be highlighted, rotate the Wheel to change the value and press the Wheel to confirm. Once all fields have been entered, the IOP will display the parameter.
My parameters
This option allows the user to select the parameters that they wish to list. The user is presented with a list of parameters that can be selected. Once selected - only those parameters are displayed when the "My Parameters" option is selected. There are additional options that allow the user to manage their list of parameters.
Changed parameters
When the "Changed parameters" option is selected the IOP will search the Inverter parameter list for all the parameters that have had their values changed from the factory default settings. Once the search is complete, the screen will present a list of all parameters that have changed values. The individual parameters can be accessed so that their current values can be displayed and modified if necessary.
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Parameter filter
This option allows the user to select the parameter access level. Standard is the default access which give the user access to the most frequently used parameters. Expert level gives access to all available parameters.
Default dataset
This option allows the user to determine which is the default command dataset when viewing or selecting a new default dataset from the options provided.
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5.2.3.3 Overview
Up/Download
The upload and download options allow the user to save parameter sets to the various memory storage that is available to the system. The following options are presented to the user: Download: Panel to drive Upload: Drive to panel
It is important to remember that during the transfer of data to and from the Inverter, that the transfer is not interrupted and must be allowed to complete the process. If the process is interrupted, it is possible that the data could be corrupted and the system may behave in an unexpected manner.
5.2.3.4 Overview
Extras
The Extras menu presents a number of options for the configuration of the IOP. These are the following: Status-screen wizard Language Time and date Drive identity Operator panel restart Operator panel factory reset Display backlight Display contrast Lighting duration Panel identity
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Status-screen wizard
The status-screen wizard allows the user to configure the information displayed on the status screen. By default, it displays the output voltage and output frequency of the Inverter. These can be changed by using the wizard to select other physical values of the Inverter. Displayed units of value can be specifically adapted using known conversion factors and, with the addition of an offset value, allows the units of measure to be displayed as required for the users application.
Language
This option allows the user to select the language that is used to display information and text on the IOP. This option has been previously described in the initial set-up section of this manual. Languages can be added or deleted using the USB connection on the IOP and a PC.
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Drive identity
The option allows the user to display the technical details of the components that comprise the Inverter system. This includes the details of the Control Unit and Power Module. This is a read-only screen and cannot be modified.
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Display backlight
This option allows the user to change intensity of the display lighting.
Display contrast
This option allows the user to change the contrast between black and white on the display.
Lighting duration
The backlight display, by default, is set to automatically turn off after 10 seconds from the last key press. This time can be adjusted to 30 seconds, 60 seconds, 300 seconds, or permanently on.
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Panel identity
The panel identity screen displays the following technical information regarding the IOP: IOP firmware version Menu description version Parameter description version Menu texts version Parameter name index version
5.3
ON/OFF commands
5.3.1
5.3.1.1
Overview
Overview
The G120E provides the following ON/OFF commands: ON / OFF (ON/OFF1) Coast stop (OFF2) Quick stop (OFF3)
5.3.1.2
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5.3.1.3
5.3.1.4
5.3.2
Power ON/OFF
ON/OFF via DI
The ON command requires a permanent signal.
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OFF1 OFF2
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Parameter Descriptions
6.1 Overview of parameters
The inverter is adapted to a particular application using the corresponding parameters. This means that each parameter is identified by a parameter number and specific attributes (for example, monitoring parameter, write parameter, BICO attribute, and group attribute). Within any one particular inverter system, the parameter number is unique. Parameters can be accessed using the following operator units: IOP PC-based commissioning (start-up) tool STARTER There are two main types of parameters; those that can be altered and those that are read-only.
Figure 6-1
Parameter Types
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6.2
6.2.1
Overview
Parameter attributes
In the Parameter Manual, the header line of each parameter shows all the attributes and groups for that specific parameter. The figure below shows the details for parameter P0700 and r1515.
Figure 6-2
Figure 6-3
Index
Using the index, a parameter (for example, p0013[20]) is defined with several consecutive elements (in this case, 20). Each individual index is defined using a numerical value. When transferred to a parameter this means that an indexed parameter can have several values. The values are addressed using the parameter number including the index value (for example, p0013[0], p0013[1], p0013[2], p0013[3], p0013[4], ...). Indexed parameters are used, for example: Drive Data Sets (DDS) Command Data Sets (CDS) Sub functions
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BICO
The following types of connectable parameters are available. A description of BICO technology is given in the section "BICO Technology".
Table 6- 1 BICO BI BO CI CO CO/BO Parameter attributes - BICO Description Binector Input Binector Output Connector Input Connector Output Connector Output/Binector Output
Access level
The access level is controlled using parameter P0003. In this case, only those parameters are visible at the operator panel, where the access level is less than or equal to the value assigned in parameter P0003. On the other hand, for STARTER, only access levels 0 and 3 are relevant. For example, parameters with access level 3 cannot be changed, if the appropriate access level has not been set. The following access levels are implemented in the inverters:
Table 6- 2 Access level 0 1 2 3 4 Parameter attributes - access level Description User-defined Parameter Manual (refer to P0013) Standard access to the most frequently used parameters Extended access (for example, to inverter I/O functions) Expert access only for experienced users Service access only for authorized service personnel with password protection.
Note In STARTER, all user parameters (access stage 3) are always displayed using the expert list independent of the setting p0003 = 0, 1, 2 or 3. When changing parameters using STARTER, or via a higher-level control system, parameter value changes always become immediately effective.
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Can be changed
"P" parameters can only be changed depending on the inverter state. The parameter value is not accepted if the instantaneous state is not listed in the parameter attribute "Can be changed". For instance, the quick commissioning parameter P0010 with the attribute "CT" can only be changed in quick commissioning "C" or ready "T" but not in operation "U".
Table 6- 3 State C U T Parameter attributes - Can be changed Description Quick commissioning Operation (Drive running) Drive ready to run
Data types
The data type of a parameter defines the maximum possible value range. Five data types are used for the inverter. They either represent an unsigned integer value (U16, U32) or a floatingpoint value (float). The value range is frequently restricted by a minimum and maximum value (min, max) or using inverter/motor quantities.
Table 6- 4 Data type U16 U32 I16 I32 Float Parameter attributes - Data types Description Unsigned, integer value with a size of 16 bits Unsigned, integer value with a size of 32 bits Signed integer 16-bit value Signed integer 32-bit value A simple precise floating point value according to the IEEE standard format max. value range: -3.39e+38 +3.39e+38
Unit
The values of parameters support the following units:
Table 6- 5 Unit % A V Ohm Parameter attributes - Unit Description No dimension Percentage Ampere Volt Ohm Unit m/s Nm W kW Hp Description Meters per second Newton meter Watt Kilowatt Horse power
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Description Microseconds Milliseconds Seconds Hertz Kilohertz Revolutions per minute [RPM]
Unit kWh C m kg
Description Kilowatt hours Degrees Celsius Meter Kilograms Degrees (angular degrees)
Grouping
The parameters are sub-divided into groups according to their functionality. This increases the transparency and allows a quicker and more efficient search for specific parameters.
Table 6- 6 Grouping ALWAYS INVERTER MOTOR ENCODER TECH_APL COMMANDS TERMINAL SETPOINT Safety integrated FUNC CONTROL COMM ALARMS TECH Parameter attributes - Grouping Description 0 2 3 4 5 7 8 10 11 12 13 20 21 22 all parameters inverter parameters motor parameters speed encoder technical applications/units control commands, digital I/O Analog inputs/outputs Setpoint channel and ramp-function gen. Fail-safe functions Inverter functions Motor open-loop/closed-loop control Communications Faults, warnings, monitoring functions Technology controller (PID controller) 0200 0299 0300 0399 and 0600 0699 0400 0499 0500 0599 0700 0749 and 0800 0899 0750 0799 1000 1199 9000 9999 1200 1299 1300 1799 2000 2099 0947 2199 2200 2399 Main parameter area:
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Quick commissioning
This parameter attribute identifies as to whether the parameter is included in the quick commissioning (QC) (P0010 = 1).
Table 6- 7 QC No Yes Parameter attributes - Quick commissioning Description The parameter is not included in the quick commissioning The parameter is included in the quick commissioning
Value range
The value range, which is first specified by the data type, is restricted by minimum and maximum values depending on the quantities of the inverter/motor. The values min and max are permanently saved in the inverter and cannot be changed by the user. To support commissioning each write parameter has a default value called factory setting.
Table 6- 8 Value range Min Max Def Parameter attributes - Value range Description No value entered (e.g.: "r parameter") Minimum value Maximum value Default value
Data sets
A detailed description for the data sets is given in the respective section
Table 6- 9 BICO CDS DDS Data sets Description Command data set Drive data set
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6.2.2
Description
Monitoring parameters
Parameters which can only be monitored are indicated by the prefix "r". These parameters are used to display internal quantities, for example states and actual values. Notation examples: r0002 r0052.3 r0947[2] r0964[0 ... 4] monitoring parameter 2 monitoring parameter 52, bit 03 monitoring parameter 947 index 2 monitoring parameter 964 with 5 indices (indices 0 to 4)
6.2.3
Description
Write parameters
Parameters which can be written into and displayed are indicated by the prefix "P". These parameters directly influence the behavior of a function. The value of this parameter is saved in non-volatile memory (EEPROM) as long as the appropriate option was selected (nonvolatile data save). Otherwise, these values are saved in the volatile memory (RAM) of the processor, which are lost after power failure or power-off/power-on operations. Examples of the standard notation used throughout our manuals are given below. Notation examples: P0970 P0748.1 P0819[1] P0013[0 ... 19] parameter 970 parameter 748, bit 01 parameter 819 index 1 parameter 13 with 20 indices (indices 0 to 19)
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6.3
6.3.1
6.3.2
Description
Using BICO technology, process data can be freely interconnected using the "standard" inverter parameterization. For this all values which can be freely interconnected are defined as "Connectors" (for example, frequency setpoint, frequency actual value, and current actual value). All digital signals which can be freely interconnected are defined as "Binectors" (for example, status of a digital input, ON/OFF, and message function when a limit is violated). There are many input and output quantities as well as quantities within the closed-loop control which can be interconnected in an inverter. It is possible to adapt the inverter to the various requirements using BICO technology.
Binectors
A binector is a digital (binary) signal without any units; it can take the value 0 or 1. Binectors always refer to functions and are sub-divided into binector inputs and binector outputs (see the table below). In this case, the binector input is always designated using a "P" parameter (for example, P0840 BI: ON/OFF1), while the binector output is always represented using an "r" parameter (for example, r1025 BO: FF status). As can be seen from the examples above, the binector parameters have the following abbreviations in front of the parameter names: BI: Binector Input, signal sink ("P" parameters)
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Example
Combine the ON/OFF1 command with selecting a fixed frequency.
Binector output (BO) ==> Binector input (BI) When selecting a fixed frequency the fixed frequency status bit (r1025) is internally set from 0 to 1. The source for the ON/OFF1 command is parameter P0840 (default DI0). If the fixed frequency status bit is connected as source for P0840 (P0840 = 1025) the inverter starts with activating a fixed frequency and stops with OFF1 with deactivating.
Binector symbols
Table 6- 10 Binector symbols Name Binector input (signal sink) Function
Connectors
A connector has a value (16 or 32 bit), which can include a normalized quantity (without dimension) as well as a quantity with associated units. Connectors always refer to functions and are sub-divided into connector inputs and connector outputs. Essentially it is the same as for the binectors, the connector inputs are characterized by a "P" parameter (for example. P0771 CI: AO (analog output)); while the connector outputs are always represented using an "r" parameter (for example, r0021 CO: Act. frequency).
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Example
Associate parameter r0755 (Displays analog input, scaled using ASPmin and ASPmax) with an internal value (main frequency setpoint) to calculate internally scaled value. Thus interconnect the CO Parameter r0755 (Scaled analog input) with CI parameter P1070 (Main setpoint).
Connector symbols
Table 6- 11 Connector symbols Name Connector input (signal sink) Function
CO
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Example
In order to interconnect two signals, a BICO setting parameter (signal sink) must be assigned to the required BICO monitoring parameter (signal source). Note BICO parameters of the type CO, BO, or CO/BO can be used for multiple assignments.
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6.3.3
Description
Data sets
For many applications it is advantageous if several parameters can be simultaneously changed, during operation or in the ready state, using an external signal. This functionality can be elegantly implemented using indexed parameters. In this case, as far as the functionality is concerned, the parameters are combined to form groups/data sets and are indexed. By using indexing, several different settings can be saved for each parameter which can be activated by changing-over the data set (for example, toggling between indexes). The following data sets apply: Command Data Set CDS Drive Data Set DDS Three independent settings are possible for each data set. These settings can be made using the index of the particular parameter: CDS0 CDS2 DDS0 DDS2
Setpoint sources and connector inputs for setpoints (analog signals) e.g. Selection of frequency setpoint Selection of main setpoint Selection of additional setpoint P1000 P1070 P1075
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Note A complete list of all of the CDS parameters is contained in the Parameter Manual. It is possible to parameterize up to three command data sets. This makes it easier to toggle between various pre-configured signal sources by selecting the appropriate command data set. A frequent application involves, for example, the ability to toggle between automatic and manual operation. Note The parameters will be altered during data set switchover in the state "Ready" and "Run". The following parameters will not be changed in the state "run: P0700, P0701, P0702, P0703, P0704, P0705, P0706, P0707, P0708, P0709, P0712, P0713, P0719, P0800, P0801, P0840, P0842, P0844, P0845, P0848, P0849, P0852, P1000, P1020, P1021, P1022, P1023, P1035, P1036, P1055, P1056, P1070, P1071, P1075, P1076, P1110, P1113, P1124, P1140, P1141, P1142, P1330, P1500, P1501, P1503, P1511, P1522, P1523, P2103, P2104, P2106, P2220, P2221, P2222, P2223, P2235, P2236. The described inverter has an integrated copy function which is used to transfer command data sets. This can be used to copy CDS parameters corresponding to the particular application. P0809 is used to control the copy operation as follows:
Copy operation controlled with P0809 P0809[0] P0809[1] P0809[2] Number of the command data set which is to be copied (source) Number of the command data set into which data is to be copied (target) Copying is started, if P0809[2] = 1 Copying has been completed, if P0809[2] = 0
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Figure 6-4
The command data sets are changed-over using the BICO parameters P0810 and P0811, whereby the active command data set is displayed in parameter r0050 (see figure below). Changeover is possible both in the "Ready" as well as in the "Run" states.
Figure 6-5
The currently active command data set (CDS) is displayed using parameter r0050:
Figure 6-6
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Figure 6-7
CDS0: Command source via terminals and setpoint source via analog input (AI) CDS1: Command source via BOP and setpoint source via MOP CDS changeover is realized using digital input 3 (DI3) Commissioning steps: 1. Carry-out commissioning for CDS0 (P0700[0] = 2 and P1000[0] = 2) 2. Connect P0810 (P0811 if required) to the CDS changeover source (P0704[0] = 99, P0810 = 722.3) 3. Copy from CDS0 to CDS1 (P0809[0] = 0, P0809[1] = 1, P0809[2] = 1) 4. Adapt CDS1 parameters (P0700[1] = 1 and P1000[1] = 1)
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Various closed-loop control parameters, for example: Fixed frequency 1 Min. frequency Ramp-up time Control mode P1001 P1080 P1120 P1300
The parameters, combined in a drive data set, are designated with an [x] in the Parameter Manual in the index field:
Index Pxxxx[0] Pxxxx[1] Pxxxx[2] Drive data set 0 (DDS0) Drive data set 1 (DDS1) Drive data set 2 (DDS2)
Note A complete list of all of the DDS parameters is contained in the Parameter Manual. It is possible to parameterize several drive data sets. This makes it easier to toggle between various inverter configurations (control mode, control data, motors) by selecting the appropriate drive data set (see figure below). Note The parameters will be altered during data set switchover in the state "Ready" and "Run". The following parameters will not be changed in the state "run": P0300, P0304, P0305, P0307, P0308, P0309, P0310, P0311, P0314, P0320, P0335, P0340, P0400, P0405, P0408, P0410, P0491, P0492, P0500, P1082, P1240, P1256, P1300, P1320, P1322, P1324, P1820, P2000, P2001, P2002, P2003, P2004, P2181. Just like the command data sets, it is possible to copy drive data sets within the described inverter. P0819 is used to control the copy operation as follows:
Copy operation controlled with P0819 P0819[0] P0819[1] P0819[2] Number of the drive data set which is to be copied (source) Number of the drive data set into which data is to be copied (target) Copying is started, if P0819[2] = 1 Copying has been completed, if P0819[2] = 0
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Figure 6-8
Drive data sets are changed-over using the BICO parameter P0820 and P0821 whereby the active drive data set is displayed in parameter r0051 (see figure below). Drive data sets can only be changed-over in the "Ready" state and this takes approximately 50 ms.
Figure 6-9
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Figure 6-10
Figure 6-11
Commissioning steps with 2 motors (motor 1, motor 2): 1. Carry-out commissioning at DDS0 with motor 1; adapt the remaining DDS0 parameters. 2. Connect P0820 (P0821 if required) to the DDS changeover source (for example, via DI4: P0705[0] = 99, P0820 = 722.4). 3. Changeover to DDS1 (check using r0051). 4. Carry-out commissioning at DDS1 with motor 2; adapt the remaining DDS1 parameters.
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Drive Functions
7.1 Overview of functions
This chapter provides a overview of the many functions that can be used by the various control units available for G120E to handle various application and interface situations that may present themselves in both routine and special applications. Functions in the context of the drive control are areas of complex control behavior and control monitoring, the characteristics and assignments of which are controlled by a group of parameters. Since the different control units available for G120E have different functionality for their intended application, the details of the functions are not described in the manual. Refer to the SINAMICS control unit operating instructions for the detailed functionality.
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7.2
Figure 7-1
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The functions that you require in each application are The functions whose parameters you only need to adapt located at the center of the function overview above. when actually required are located at the outer edge of the The parameters of these functions are provided with a upper function overview. matching basic setting during quick commissioning so that in many cases, the motor can be operated without requiring additional parameterization. Inverter control is responsible for all of the other inverter functions. Among other things, it defines how the inverter responds to external control signals. The command source defines where the control signals are received from to switch on the motor (for example, through digital inputs or a fieldbus). The setpoint source defines how the speed setpoint for the motor is specified (for example, through an analog input or a fieldbus) The setpoint calculation uses a rampfunction generator to prevent speed steps occurring and to limit the speed to a permissible maximum value. The motor closed-loop control ensures that the motor follows the speed setpoint. The production functions avoid overloads and operating states that could cause damage to the motor, inverter and driven load. The motor temperature monitoring, for example, is set here. The status messages provide digital and analog signals at the Control Unit outputs or via the fieldbus. Examples include the current speed of the motor or fault message issued by the inverter. The technological functions allow you to activate a motor holding brake or implement a higher-level pressure or temperature control using the technology controller, for example. The HVAC functions provide solutions especially for applications containing pumps, fans and heating/air-conditioning systems.
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7.3
Figure 7-2
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Functions relevant to all applications The functions that you require in your application are provided in the center of the function overview above. In the quick commissioning, the parameters of these functions are assigned an appropriate basic setting, so that in many cases the motor can be operated without having to assign any other parameters. Inverter control is responsible for all of the other inverter functions. Among other things, it defines how the inverter responds to external control signals. The command source defines where the control signals are received from to switch on the motor (for example, through digital inputs or a fieldbus). The setpoint source defines how the speed setpoint for the motor is specified, (for example, through an analog input or a fieldbus). The setpoint processing uses a rampfunction generator to prevent speed steps occurring and to limit the speed to a permissible maximum value. The motor closed-loop control ensures that the motor speed or torque follows its setpoint.
Functions required in special applications only The functions whose parameters you only need to adapt when actually required are located at the outer edge of the upper function overview.
The production functions avoid overloads and operating states that could cause damage to the motor, inverter, and driven load. The motor temperature monitoring, for example, is set here. The status messages provide digital and analog signals at the Control Unit outputs or through the fieldbus. Examples include the actual speed of the motor or fault message issued by the inverter. The technological functions allow you to activate a motor holding brake or implement a higher-level pressure or temperature control using the technology controller, for example. The safety functions are used in applications that must fulfill special requirements placed on the functional safety.
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7.4
Figure 7-3
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The command source defines from where the control signals are received to switch-on the motor (for example, through digital inputs or a fieldbus.
The setpoint source defines how the speed setpoint is for the motor is entered (for example, through an analog input or a fieldbus.
The setpoint calculation uses a ramp-function generator to prevent speed steps occurring and to limit the speed to a permissible maximum value.
The motor closed-loop control ensures that the motor follows the speed setpoint.
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The status messages provide digital and analog signals at the digital outputs or via the fieldbus. Examples include the actual speed of the motor or fault message output by the inverter.
The technological functions allow you to activate a motor holding brake or implement a higher-level pressure or temperature control using the technology controller, for example.
The safety functions are used for applications that must fulfill special requirements placed on the functional safety. These are only available for failsafe drives, which are not offered as standard options for the W120 drive.
Connection to a fieldbus
If you wish to operate the inverter on a fieldbus, then you must connect the following inverter functions with the fieldbus: Command sources Setpoint sources Status messages A connection with a fieldbus can be established through software tools in the control systems. This manual includes descriptions of how you proceed for PROFIBUS and PROFINET with a SIMATIC control.
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Troubleshooting
8.1
Description
The inverter indicates unfavorable states as faults and alarms:
Alarms: Alarms are indicated through an "!" icon on the IOP. Alarms require no acknowledgement and cause no systems reaction. The alarm description is displayed on the IOP, STARTER, or a higher-level control system. Faults: Faults indicate a severe unfavorable state. Faults are indicated through an "X" icon on the IOP. If a fault occurs, the inverter powers off, and the LED "SF" on the Control Unit is active. The fault description is displayed on the IOP, STARTER, or a higher-level control system. You cannot restart the inverter not until the fault is remedied. After remedy the fault requires an acknowledgement. Note For detailed descriptions of the faults and alarms, refer to the Parameter Manual
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Display
Faults and alarms are displayed on the following components: IOP: The status display of the IOP indicates the occurring faults and alarms. If several messages arise, the display scrolls constantly through all active faults. STARTER: The detail view in the alarms tab displays information, faults and alarms in the table. In the field "messages," the fault or information / alarm text is displayed in plain text. A higher-level control system. For detailed information, refer the respective manual of the control system.
8.1.1
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8.2
Diagnostics display
8.2.1
Introduction
This section describes procedures for identifying the causes of problems and the measures you need to take to rectify them. Note If errors or malfunctions occur in the device, you must carefully check the possible causes and take the necessary steps to rectify them. If you cannot identify the cause of the problem or you discover that components are defective, your regional office or sales office should contact Siemens Service and describe the problem in more detail.
8.2.2
What is a fault?
A fault is a message from the drive indicating an error or other exceptional (unwanted) status. This could be caused by a fault within the converter or an external fault triggered, for example, from the winding temperature monitor for the induction motor. The faults are displayed and can be reported to a higher-level control system via PROFIdrive. In the factory default setting, the message "drive fault" is also sent to a relay output. Once you have rectified the cause of the fault, you have to acknowledge the fault message.
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What is an alarm?
An alarm is the response to a fault condition identified by the drive. It does not result in the drive being switched off and does not have to be acknowledged. Alarms are "self acknowledging", that is, they are reset automatically when the cause of the alarm has been eliminated.
Diagnostics menu
When the diagnostic function is selected the following options are presented: Active faults/alarms History Identification/Maintenance I/O status Communications status I/O simulation Drive enables
Active faults/alarms
When this option is selected the screen will display any active faults and alarms that have not yet been acknowledged. Each fault and alarm can be selected and by pressing the "INFO" key, an explanation of the fault or alarm will be displayed. Pressing the "INFO" key again will return the display to the previous list of faults and alarms.
History
When this option is selected the screen will display a list of all previous faults and alarms with the time that they occurred. Pressing the "INFO" key on any highlighted fault and alarm will displayed more detailed information regarding that specific fault or alarm. Pressing the "INFO" key again will return the display to the previous list.
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Identification/Maintenance
Displays specific technical information regarding the Control Unit and Power Module to which the IOP is attached will be displayed. The actual information displayed depends on the type of Control Unit and Power Module to which the IOP is connected.
I/O status
This option displays a list of the digital and analog inputs and outputs of the Inverter and their current status. This is an information screen and cannot be changed. Pressing "Esc" will return the display to the previous menu. In the example shown opposite, the status of the digital inputs are displayed.
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Communications status
The option displays the status of the fieldbus interface and the details of the settings for the data exchange, for example status words and control word lengths. In the example shown opposite, the status of the fieldbus communications is shown.
I/O simulation
WARNING Loss of control of the Inverter If the Inverter is started using the I/O simulation and the IOP is removed from the Inverter it will not be possible to stop the Inverter running the motor. If the I/O simulation is activated, then only the I/O simulation can be used to stop the Inverter.
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The IOP simulation screen allows digital and analog IOs to be simulated without the requirement for external signals. These features are of great benefit during commissioning and fault finding, as the user can quickly simulate a situation without using wires, tools, and external equipment.
Here are some examples: A digital input can be made high without any wires in the terminals. An analog input or output can be driven to any value without any wires in the terminals. A digital output can be overridden and made high. The screen presents the following options: I/O - Three I/Os can be simulated - two digital and one analog. Status - this indicates the real-time status of the input or output. If the square is shaded then the input or output signal is present. This is a read-only section of the screen. Control - this column of the screen displays the present status of the input or output and can be altered. To use the I/O simulation the following actions should be performed: 1. Using the wheel, rotate the wheel until the required digital input or output is displayed in the first field. 2. Press OK. 3. The relevant control field is highlighted. 4. Using the wheel, rotate the wheel until the required control signal is displayed. 5. Press OK. 6. Repeat this process until all the fields have been completed as required. 7. When all fields have been completed the "activate the simulation" will be highlighted. 8. Press OK. The simulation will start running. 9. Press "Esc" to stop the simulation and return to the previous menu screen.
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Drive enables
The drive enables screen displays a list of all the current enabling signals for the Inverter. If the enable signal is present and active it will be selected . If the enable signal is not present and is not active it will be unselected . This screen is read-only and is for information purposes only.
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9.1.1
Overview
This chapter provides information on the following: Maintenance and servicing procedures that must be carried out on a regular basis to ensure the availability of the drive. Exchanging device components when the unit is serviced Storage requirements DANGER Before carrying out any maintenance or repair work on the de-energized drive, wait for 5 minutes after switching off the supply voltage. This allows the capacitors to discharge to a harmless level (< 50 V) after the supply voltage has been switched off. Before starting work, you should also measure the voltage after the 5 minutes have elapsed. The voltage can be measured on DC link terminals DCP and DCN. DANGER When the external power supply for 120 V AC controls or the external 120 V AC auxiliary supply is connected, dangerous voltages are still present in the drive, even when the main circuit breaker is open.
9.1.2
9.1.2.1
Maintenance procedure
Overview
The drive mainly comprises electronic components. Apart from the fan(s), the unit contains very few components that are subject to wear or require maintenance or servicing. Maintenance aims to preserve the specified condition of the drive. Dirt and contamination must be removed regularly and parts subject to wear replaced.
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Cleaning
Dust deposits inside the drive cabinet must be removed at regular intervals (or at least once a year) by qualified personnel in line with the relevant safety regulations. The drive must be cleaned using a brush and vacuum cleaner, and dry compressed air (max. 1 bar) for areas that cannot be easily reached.
Ventilation
The ventilation openings in the cabinet must never be obstructed. The fan(s) must be checked to make sure that it is functioning correctly.
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9.1.2.3
Inspecting
9.1.2.4 Fuses
Replacing components
Fuses must be replaced with the same class, type, and current rating. Refer to the fuse labels installed inside the cabinet.
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9.1.3
Storage requirements
The drives must be stored in clean, dry rooms. Temperatures between -13 F and +131 F (-25 C and +55 C) are permissible. Temperature variations greater than 20 K per hour are not permitted. If the drive is stored for a prolonged period once it has been unpacked, cover it or take other appropriate measures to ensure that it does not become dirty and that it is protected against environmental influences. Failure to take such measures will invalidate any claims for damages under the terms of the warranty. WARNING The drive should not be stored longer than one year. If the drive is stored for more than one year, its DC link capacitors must be reformed during commissioning.
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9.2
Internet Support-Request: http://www.siemens.com/automation/support-request Tel: +1 (800) 333-7421 Tel: +1 (423) 262-2522 Fax: +1 (423) 262-2200
Online support
Our round-the-clock, worldwide online support service provides quick and efficient support in five languages. The comprehensive Internet-based information system, which is available round the clock, provides product support, services, and support tools in the shop. Online support provides a wide range of technical information: FAQs, tips and tricks, downloads, current news Manual Helpful programs and software products http://support.automation.siemens.com
Field service
If your plant is down and you need fast, on-site help, we can provide the specialists with the required expertise wherever you are. With our comprehensive service network, we offer professional and reliable expertise to get your plant up and running again as quickly as possible. Experts are available 24 hours a day, 365 days a year. Of course, we can also arrange special service contracts tailored to your specific requirements. For details, please contact your Siemens office.
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List of Abbreviations
A.1 List of abbreviations
Table A- 1 Abbreviation A AC ACT A/D AG AI ANSI AO ASD AWG B BI BICO BO BOP BTU C CCW CDS CFM CI CMD CO CO/BO COM CT CU CW D D/A Digital analog converter Counterclockwise Command data set Cubic feet per minute Connector input Command Connector output Connector output/Binector output Common (terminal is connected to NO or NC) Constant torque Control unit Clockwise Binector input Binector/connector Binector output Basic operator panel British Thermal Unit Alternating Current Actual value Analog digital converter Automation unit Analog input American National Standards Institute Analog output Adjustable speed drive American Wire Gauge Abbreviations Description
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Abbreviation dB(A) DC DDS DEC DI DIP DO DP DP-V1 E EEPROM EM EMC EMF EMI ESD F FAQ Fast FFB FB FCL FF FFB FREQ FSA FSB FSC FSD FSE FSF FVNR G GND GSD GSG H HEX HIW
Description Decibel A-weighted Direct current Drive data set Decimal Digital input DIP switch Digital output Distributed I/Os Acyclic data transfer (extended PROFIBUS function) Electrical erasable programmable read-only memory Electro-Magnetic Electromagnetic compatibility Electromagnetic force Electromagnetic interference Elecrostatic Sensitive Device Frequently asked question Fast freely programmable function blocks Function block Fast current limiting Fixed frequency Freely programmable function blocks Frequency Frame size A Frame size B Frame size C Frame size D Frame size E Frame size F Forward voltage non-reversing Ground Device Data File (Gerte Stamm Datei) Getting Started Guide Hexidecimal Main actual value
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Abbreviation HMI HSW HVAC I I/O IEEE IGBT IND IOP IP J JOG K KIB L LED M MHB MOP MMC N NC NEC NEMA NFPA NO O OSHA P PC PCC PID PLC PM PM-IF PN PPE PWM
Description Human machine interface Main setpoint Heating, ventilation, air-conditioning Input/output Institute of Electrical and Electronics Engineers Insulated gate bipolar transistor Sub-index Intelligent operator panel Internet Protocol JOG Kinetic buffering Light emitting diode Motor holding brake Motor operated potentiometer Micro Memory Card Normally closed National Electric Code National Electrical Manufacturers Association National Fire Protection Association Normally open Occupational Safety and Health Administration Personal computer Point of common coupling Proportional, integral, derivative controller Programmable logic control Power module Power module interface PROFINET Personal protective equipment Pulse-width modulation
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Abbreviation Pxxxx Q QC R RAM RFG RFI RMS ROM RPM RTD RTU rxxxx S SBC SCCR SLS SLVC SPD SS1 STO STW T TCP THID U UL USB USS V V/Hz VC VSD VT W WEA Z
Description Write parameter Quick commissioning Random-access memory Ramp-function generator Radio frequency interference Root mean square Read-only memory Revolutions per minute Resistance temperature detector Remote terminal unit read-only parameters of analog signals Safe brake control Short-circuit current rating Safely limited speed Sensorless vector control Surge protective device Safe stop 1 Safe torque off Control word Transmission Control Protocol Total harmonic current distortion Underwriters Laboratories Universal serial bus Universal serial interface Volts per Hertz (also V/f - Voltage/frequency) Vector control Variable speed drive Variable torque Automatic restart
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Index
E
Electrical installation, 14
A
Alarms, 112
B
BICO technology, 92 Binector Connector Technology, 92 Bypass options Manual, 34
F
Faults, 112 functions Technological, 110
G
G120E Standard options, 32 General Specifications, 39 General technical specifications, 36
C
Cleaning, 120 Command source, 109 Control menu IOP settings, 67 Cooling, 50 Current reduction, 38
I
Interfaces, 29 IOP, 31 Control menu settings, 67 Diagnostics with, 113 Menu, 70 Menu structure, 66
D
Data sets, 96 Derating data, 37 Current derating as a function of the site altitude and ambient temperature, 37 Voltage derating as a function of the site altitude, 37 Diagnostics, 113 DIP switch, 29 Drive control, 109 Drive features, 19 Drive functions, 19 Commissioning functions, 19 Control functions, 20 Maintenance functions, 20 Operating functions, 20 Protective functions, 20
L
LEDs, 29
M
Maintenance and servicing, 119 Maintenance procedure safety, 120 Mechanical installation, 13 Menu IOP, 70 IOP diagnostics, 114
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Index
P
Parameter Attributes, 86 Index, 86 Parameter attribute Access level, 87 BICO, 87 Can be changed, 88 Data type, 88 Grouping, 89 Quick commissioning, 90 Unit, 88 Value range, 90 Parameters Data sets, 90 Power Modules Overview, 31 Protection functions, 110 Pulse frequency, 38
T
Typical free-standing enclosure, 23 Typical wall-mount enclosure, 21
U
User interfaces, 29
R
Replacement Air filters, 122 Operator panel, 122 Replacing the cabinet operator panel, 122
S
Safety functions, 110 Safety notes Commissioning, 13 Electrical installation, 14 Mechanical installation, 13 Operation, 15 Repair, 16 Safety Instructions, 9 Transport and storage, 12 Setpoint calculation, 109 Setpoint source, 109 STARTER
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