Fea

CASE 1: Check nozzle S1 without reinforcing pad.
Tabular Results
Results were generated with the finite element program FE/Pipe. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME
Section VIII, Division 2.
Analysis Time Stamp: Tue Aug 31 14:33:56 2010.
Model Notes
Load Case Report
Solution Data
ASME Code Stress Output Plots
Region Data
ASME Overstressed Areas
Highest Primary Stress Ratios
Highest Secondary Stress Ratios
Highest Fatigue Stress Ratios
Stress Intensification Factors
Allowable Loads
Flexibilities
Graphical Results
Model Notes
Input Echo:
Description:
Vessel 180-V52
Nozzle: S1
14"-300#-RF
Caesar Node:10311
Shell of vessel and nozzle in corroded conditions
Case without reinforcing pad.
Model Type
: Cylindrical Shell
Parent Outside Diameter

Thickness
:
:
2440.000 mm.
14.000 mm.
Parent Properties:
Material DB # 1046514.
(See Output Reports for Allowables.)
Elastic Modulus (Amb) :
203400.0 MPa
Poissons Ratio
:
0.300
Expansion Coefficient : 0.1365E-04 mm./mm./deg.
Weight Density
: 0.0000E+00 N /cu.mm.(NOT USED)
Hillside Offset Distance
-830.000 mm.
Nozzle Outside Diameter

Thickness
Length
Nozzle Tilt Angle
Distance from Top
Distance from Bottom
:
:
:
:
:
:
425.000
28.700
366.000
0.000
1000.000
1000.000
mm.
mm.
mm.
deg.
mm.
mm.
Nozzle Properties
203400.0 MPa
Poissons Ratio
:
0.300
Weight Density
: 0.0000E+00 N /cu.mm. (NOT USED)
Design Operating Cycles
Ambient Temperature (Deg.)
:
:
7000.
21.10
The following temperatures have been specified for the analysis:
Nozzle
Nozzle
Vessel
Vessel
Nozzle
Vessel
Inside Temperature
Outside Temperature
Inside Temperature
Outside Temperature
Pressure
Pressure
:
:
:
:
:
:
410.00
410.00
410.00
410.00
0.750
0.750
deg.
deg.
deg.
deg.
MPa
MPa
User Defined Load Input Echo:

Loads are given at the End of Nozzle
Loads are defined in Global Coordinates
Forces(
N )
Moments (N-m)
Load Case
FX
FY
FZ
MX
MY
MZ
--------------------------------------------------------------------------WEIGHT:
18.0
-9934.0
-1072.0
10676.0
2772.0
-12293.0
OPER:
3465.0
-2235.0
7640.0
1826.0
-35655.0
-23960.0
FEA Model Loads:
These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.
Forces(
N )
Moments (N-m)
Load Case
FX
FY
FZ
MX
MY
MZ
--------------------------------------------------------------------------WEIGHT:
18.0
-9934.0
-1072.0
10676.0
2772.0
-12293.0
OPER:
3465.0
-2235.0
7640.0
1826.0
-35655.0
-23960.0
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses ARE nodally AVERAGED.
No weld dimensions have been given for the nozzle
connection to the shell. This will produce conservative
results for external loads and may tend to produce more
realistic inside surface pressure stresses.
Vessel Centerline Vector
Nozzle Orientation Vector
:
:
0.000
1.000
0.000
0.000
1.000
0.000
Table of Contents
Load Case Report

Inner and outer element temperatures are the same
throughout the model. No thermal ratcheting
calculations will be performed.
THE
1
10
LOAD CASES ANALYZED ARE:
WEIGHT ONLY
Weight ONLY case run to get the stress range
between the installed and the operating states.
/-------- Loads in Case
Loads due to Weight
SUSTAINED
Sustained case run to satisfy local primary
membrane and bending stress limits.
Loads due to Weight
Pressure Case
1
Thermal ONLY
Thermal ONLY case run in the event expansion
stresses exceed the secondary stress allowable.
Temperature Case
1
OPERATING
Case run to compute the operating stresses used in
secondary, peak and range calculations as needed.

Pressure Case
1
Temperature Case
1
Loads from (Operating)
5
EXPANSION
(Fatigue Calc Performed)
Expansion case run to get the RANGE of stresses.

as described in NB-3222.2, 5.5.3.2, or 5.5.5.2.
/-------- Combinations in Expansion Case
Plus Stress Results from CASE
4
Minus Stress Results from CASE
1
6
Program Generated -- Force Only

Case run to compute sif's and flexibilities.
6
Loads from (Axial)

7
Loads from (Inplane)

8
Loads from (Outplane)

9
Loads from (Torsion)
10

/-------- Loads in Case 10
Pressure Case
1
Table of Contents
Solution Data
Maximum Solution Row Size
Number of Nodes
Number of Elements
Number of Solution Cases
=
=
=
=
780
1963
628
9
Summation of Loads per Case

Case #
1
2
3
4
5
6
7
8
9
FX
18.
-12957.
0.
-9510.
280718672.
0.
0.
0.
-12975.
FY
-9930.
-9992.
0.
-2301.
-1322.
2.
-9.
0.
-62.
FZ
-1070.
3425908.
0.
3434616.
481.
-13.
3.
0.
3426978.
Table of Contents

1) Pl < (1.5)(S) (SUS,Membrane) Case 2
2) Qb < SPS (SUS,Bending) Case 2
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
4) Pl+Pb+Q < SPS (OPE,Inside) Case 4
5) Pl+Pb+Q < SPS (OPE,Outside) Case 4
6) Membrane < User (OPE,Membrane) Case 4

7) Bending < User (OPE,Bending) Case 4
8) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6
13) Pl+Pb+Q < SPS (EXP,Inside) Case 5
14) Pl+Pb+Q < SPS (EXP,Outside) Case 5
15) Pl+Pb+Q+F < Sa (EXP,Inside) Case 5
16) Pl+Pb+Q+F < Sa (EXP,Outside) Case 5
17) Pl+Pb+Q-Qt < SPS (EXP,Outside) Case 4
Table of Contents
Region Data
Header at Junction
Cold Allowable ...........
Hot Allowable @ 410 deg ..
Case
2
Nominal Stress
(M/Z) ...
Pressure Stress (Pd/2t) ..
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
Smallest Thickness .......
Stress Concentration .....
138.
83.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
84.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
Branch at Junction
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
84.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
Branch Transition
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
Header/Pad removed from Junction

Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
138.
83.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.000
MPa
MPa
mm.
138.
84.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
65.
MPa
MPa
7856.
0.
MPa
MPa
Branch removed from Junction

Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.000
MPa
MPa
mm.
Table of Contents

Header at Junction
S1+S2+S3
353
MPa
4S
333
MPa
Part 5 (5.3.2) Load Case 2

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
SPS
372
MPa
Primary+Secondary (Outer) Load Case 4

Plot Reference:
SPS
372
MPa

Plot Reference:
106%
Pl+Pb+Q
439
MPa
117%
Pl+Pb+Q-Qt
439
MPa
117%
Table of Contents

Header at Junction
S1+S2+S3
353
MPa
4S
333
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
(1.5)(S)
125
MPa
Primary Membrane Load Case 2

Plot Reference:
106%
Branch at Junction
Pl
86
MPa
68%
Branch Transition
S1+S2+S3
39
MPa
4S
334
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
11%
Pl
81
MPa
(1.5)(S)
125
MPa
65%

Plot Reference:
S1+S2+S3
77
MPa
4S
334
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
23%
Table of Contents

Header at Junction
Pl+Pb+Q
439
MPa
SPS
372
MPa

Plot Reference:
SPS
406
MPa
Primary+Secondary (Inner) Load Case 4

Plot Reference:
SPS
406
MPa

Plot Reference:
117%
Branch at Junction
Pl+Pb+Q
150
MPa
36%
Branch Transition
Pl+Pb+Q
32
MPa
7%
Pl+Pb+Q
242
MPa
SPS
372
MPa

Plot Reference:
64%
Pl+Pb+Q
59
MPa
SPS
406
MPa

Plot Reference:
14%
Table of Contents

Header at Junction
Pl+Pb+Q+F
171
MPa
Damage Ratio
0.187 Life
0.589 Stress
Allowable
290.5
MPa
58%
Primary+Secondary+Peak (Outer) Load Case 5

Stress Concentration Factor = 1.350
Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 37,532.
"B31" Fatigue Stress Allowable = 276.3
Markl Fatigue Stress Allowable = 287.5
WRC 474 Mean Cycles to Failure = 291,115.
WRC 474 99% Probability Cycles = 67,629.
BS5500 Allowed Cycles(Curve F) = 42,079.
Membrane-to-Bending Ratio = 0.571
Bending-to-PL+PB+Q Ratio = 0.637
Plot Reference:
Branch at Junction
Pl+Pb+Q+F
Damage Ratio
Primary+Secondary+Peak (Inner) Load Case 5
91
MPa
0.014 Life
0.315 Stress
Allowable
290.5
MPa

WRC 474 Mean Cycles to Failure = 1,143,507.
Plot Reference:
31%
Branch Transition
Pl+Pb+Q+F
21
MPa
Damage Ratio
0.000 Life
0.074 Stress
Allowable
290.5
MPa

Cycles Allowed for this Stress = 1.0000E11
WRC 474 Mean Cycles to Failure = 1.0774E8
WRC 474 99% Probability Cycles = 25,028,378.
BS5500 Allowed Cycles(Curve F) = 26,287,360.
Plot Reference:
7%

Pl+Pb+Q+F
75
MPa
Damage Ratio
0.001 Life
0.256 Stress
Allowable
290.5
MPa

Cycles Allowed for this Stress = 12,070,972.
Plot Reference:
25%

Pl+Pb+Q+F
27
MPa
Damage Ratio
0.000 Life
0.093 Stress
Allowable
290.5
MPa
9%

Plot Reference:
Table of Contents

Branch/Nozzle Sif Summary
Axial
:
Inplane :
Outplane:
Torsion :
Pressure:
Peak
40.385
8.808
30.419
8.728
1.098
Primary
8.265
7.784
6.116
5.101
1.349
Secondary
59.830
13.048
45.065
12.930
1.627
The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the

matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD :
Pipe Thk:
Z approx:
Z exact :
425.000
28.700
3540132.750
3318382.750
B31.3
Peak Stress Sif ....
B31.1
WRC 330
mm.
mm.
cu.mm.
cu.mm.
0.000
27.607
36.126
1.000
Axial
Inplane
Outplane
Torsional
0.000
22.692
22.692
22.692
Axial
Inplane
Outplane
Torsional
0.000
15.317
15.317
2.502
Axial
Inplane
Outplane
Torsional
Table of Contents
Allowable Loads
SECONDARY
Load Type (Range):
Axial Force
Inplane
Moment
Outplane Moment
Torsional Moment
Pressure
( N
(mm.
(mm.
(mm.
(MPa
)
N )
N )
N )
)
Maximum
Individual
Occuring
222033.
94549728.
27376168.
95414960.
2.62
Conservative
Simultaneous
Occuring
53450.
16094275.
4659977.
22969026.
0.75
Realistic
Simultaneous
Occuring
80174.
34141112.
9885304.
34453540.
0.75
)
N )
N )
N )
)
Maximum
Individual
Occuring
539233.
53173652.
67677336.
81139928.
1.06
Conservative
Simultaneous
Occuring
52661.
3671927.
4673484.
7924049.
0.75
Realistic
Simultaneous
Occuring
78991.
7789333.
9913957.
11886074.
0.75
PRIMARY
Load Type:
Axial Force
Inplane
Moment
Outplane Moment
Torsional Moment
Pressure
( N
(mm.
(mm.
(mm.
(MPa
NOTES:
1) Maximum Individual Occuring Loads are the maximum
allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are
the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the
maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion
and operating piping loads.
5) Primary allowable loads are limits for weight,
primary and sustained type piping loads.
Table of Contents
Flexibilities
The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiffnesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter =
Wall Thickness
=
425.000
28.700
mm.
mm.
Axial Translational Stiffness

Inplane Rotational Stiffness
Outplane Rotational Stiffness
Torsional Rotational Stiffness
=
=
=
=
222470.
375570080.
78261904.
457778688.
N /mm.
mm. N /deg
mm. N /deg
mm. N /deg
Table of Contents
Finite Element Model
Elements at Discontinuity
1) Pl < (1.5)(S) (SUS Membrane) Case 2

2) Qb < SPS (SUS Bending) Case 2
3) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 2
4) Pl+Pb+Q < SPS (OPE Inside) Case 4
5) Pl+Pb+Q < SPS (OPE Outside) Case 4
6) Membrane < User (OPE Membrane) Case 4
7) Bending < User (OPE Bending) Case 4
13) Pl+Pb+Q < SPS (EXP Inside) Case 5
14) Pl+Pb+Q < SPS (EXP Outside) Case 5
15) Pl+Pb+Q+F < Sa (EXP Inside) Case 5
16) Pl+Pb+Q+F < Sa (EXP Outside) Case 5
17) Pl+Pb+Q-Qt < SPS (EXP Outside) Case 4
8) Pl+Pb+Q+F < Sa (SIF Outside) Case 6
3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
CASE 2: Check nozzle S1 with reinforcing pad.

Tabular Results
Model Notes
Load Case Report
Solution Data
Region Data
Allowable Loads
Flexibilities
Graphical Results
Model Notes
Input Echo:
Description:
Vessel 180-V52
Nozzle: S1
14"-300#-RF
Caesar Node:10311
Shell of vessel and nozzle in corroded conditions
Case with reinforcing pad.
Model Type
: Cylindrical Shell

Thickness
:
:
2440.000 mm.
14.000 mm.
Parent Properties:
203400.0 MPa
Poissons Ratio
:
0.300
Weight Density
Hillside Offset Distance
-830.000 mm.

Thickness
Length
RePad Width
RePad Thickness
Nozzle Tilt Angle
Distance from Top
:
:
:
:
:
:
:
:
425.000
28.700
366.000
150.000
14.000
0.000
1000.000
1000.000
mm.
mm.
mm.
mm.
mm.
deg.
mm.
mm.
Nozzle Properties
203400.0 MPa
Poissons Ratio
:
0.300
Weight Density
: 0.0000E+00 N /cu.mm. (NOT USED)
:
:
7000.
21.10
Nozzle
Nozzle
Vessel
Vessel
Nozzle
Vessel
Inside Temperature
Outside Temperature
Inside Temperature
Outside Temperature
Pressure
Pressure
:
:
:
:
:
:
410.00
410.00
410.00
410.00
0.750
0.750
deg.
deg.
deg.
deg.
MPa
MPa

Loads are given at the End of Nozzle
Forces(
N )
Moments (N-m)
Load Case
FX
FY
FZ
MX
MY
MZ
--------------------------------------------------------------------------WEIGHT:
18.0
-9934.0
-1072.0
10676.0
2772.0
-12293.0
OPER:
3465.0
-2235.0
7640.0
1826.0
-35655.0
-23960.0
FEA Model Loads:
Forces(
N )
Moments (N-m)
Load Case
FX
FY
FZ
MX
MY
MZ
--------------------------------------------------------------------------WEIGHT:
18.0
-9934.0
-1072.0
10676.0
2772.0
-12293.0
OPER:
3465.0
-2235.0
7640.0
1826.0
-35655.0
-23960.0
No pad weld dimensions have been given for the pad
connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
:
:
0.000
1.000
0.000
0.000
1.000
0.000
Table of Contents
Load Case Report

THE
1
10
WEIGHT ONLY
Loads due to Weight
SUSTAINED
Loads due to Weight
Pressure Case
1
Thermal ONLY
Temperature Case
1
OPERATING
Pressure Case
1
Temperature Case
1
EXPANSION

4
1
6

6
Loads from (Axial)

7

8

9
10

Pressure Case
1
Table of Contents
Solution Data
Number of Nodes
Number of Elements
=
=
=
=
708
1947
628
9

Case #
1
2
3
4
5
6
7
8
9
FX
18.
-13308.
0.
-9861.
280718672.
0.
0.
0.
-13326.
FY
-9930.
-10335.
0.
-2644.
-1347.
2.
-10.
0.
-405.
FZ
-1070.
3425853.
0.
3434561.
530.
-13.
4.
0.
3426923.
Table of Contents

3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

Table of Contents
Region Data
Header/Pad at Junction
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
138.
83.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
84.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
Branch at Junction
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
84.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
83.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
Branch Transition
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
Pad Outer Edge Weld
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...

Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
138.
83.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
MPa

Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
65.
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.000
MPa
MPa
mm.
138.
84.
MPa
MPa
6.
65.
MPa
MPa
12.
65.
MPa
MPa
18.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.000
MPa
MPa
mm.

Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
Table of Contents

*** NO OVERSTRESSED NODES IN THIS MODEL ***
Table of Contents

S1+S2+S3
198
MPa
4S
333
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
(1.5)(S)
125
MPa

Plot Reference:
59%
Branch at Junction
Pl
53
MPa
42%
Branch Transition
Pl
10
MPa
(1.5)(S)
125
MPa

Plot Reference:
8%
Pad Outer Edge Weld
Pl
71
MPa
(1.5)(S)
125
MPa

Plot Reference:
57%
Pl
62
MPa
(1.5)(S)
125
MPa

Plot Reference:
49%
S1+S2+S3
51
MPa
4S
334
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
15%
Table of Contents

Pl+Pb+Q
129
MPa
SPS
372
MPa

Plot Reference:
SPS
406
MPa

Plot Reference:
SPS
406
MPa

Plot Reference:
SPS
372
MPa

Plot Reference:
34%
Branch at Junction
Pl+Pb+Q
129
MPa
31%
Branch Transition
Pl+Pb+Q
24
MPa
5%
Pad Outer Edge Weld
Pl+Pb+Q
184
MPa
49%
Pl+Pb+Q
80
MPa
SPS
372
MPa
21%

Plot Reference:

Pl+Pb+Q
38
MPa
SPS
406
MPa

Plot Reference:
9%
Table of Contents

Pl+Pb+Q+F
59
MPa
Damage Ratio
0.000 Life
0.205 Stress
Allowable
290.5
MPa
20%

Plot Reference:
Branch at Junction
Pl+Pb+Q+F
67
MPa
Damage Ratio
0.000 Life
0.232 Stress
Allowable
290.5
MPa
23%

Cycles Allowed for this Stress = 94,513,608.
Plot Reference:
Branch Transition
Pl+Pb+Q+F
16
MPa
Damage Ratio
0.000 Life
0.056 Stress
Allowable
290.5
MPa
5%

WRC 474 Mean Cycles to Failure = 2.4302E8
BS5500 Allowed Cycles(Curve F) = 1.0033E8
Plot Reference:
Pad Outer Edge Weld

Pl+Pb+Q+F
94
MPa
Allowable
290.5
MPa
32%
Damage Ratio
0.016 Life
0.324 Stress

Plot Reference:

Pl+Pb+Q+F
35
MPa
Damage Ratio
0.000 Life
0.119 Stress

Plot Reference:
Allowable
290.5
MPa
11%

Pl+Pb+Q+F
18
MPa
Damage Ratio
0.000 Life
0.061 Stress

Plot Reference:
Allowable
290.5
MPa
6%
Table of Contents

Axial
:
Inplane :
Outplane:
Torsion :
Pressure:
Peak
13.348
3.419
8.346
3.112
1.237
Primary
5.666
3.170
3.037
2.386
1.008
Secondary
19.774
5.066
12.364
4.610
1.833

from PD/2T.
Pipe OD :
Pipe Thk:
Z approx:
Z exact :
425.000
28.700
3540132.750
3318382.750
B31.3
B31.1
WRC 330
mm.
mm.
cu.mm.
cu.mm.
0.000
14.297
18.379
1.000
Axial
Inplane
Outplane
Torsional
0.000
18.379
18.379
18.379
Axial
Inplane
Outplane
Torsional
0.000
8.966
18.379
8.966
Axial
Inplane
Outplane
Torsional
Table of Contents
Allowable Loads
SECONDARY
Load Type (Range):
Axial Force
Inplane
Moment
Outplane Moment
Torsional Moment
Pressure
( N
(mm.
(mm.
(mm.
(MPa
)
N )
N )
N )
)
Maximum
Individual
Occuring
671803.
259934128.
99783992.
267588528.
2.33
Conservative
Simultaneous
Occuring
167786.
49177812.
15939627.
76255464.
0.75
Realistic
Simultaneous
Occuring
251679.
104321896.
33813056.
114383192.
0.75
)
N )
N )
N )
)
Maximum
Individual
Occuring
786599.
130550840.
136306208.
173485840.
1.42
Conservative
Simultaneous
Occuring
129692.
16348145.
15333638.
28143346.
0.75
Realistic
Simultaneous
Occuring
194538.
34679652.
32527558.
42215020.
0.75
PRIMARY
Load Type:
Axial Force
Inplane
Moment
Outplane Moment
Torsional Moment
Pressure
( N
(mm.
(mm.
(mm.
(MPa
NOTES:
allowable stress.
Table of Contents
Flexibilities
Outside Diameter =
Wall Thickness
=
425.000
28.700
mm.
mm.

=
=
=
=
393237.
726421312.
171983600.
1007323392.
N /mm.
mm. N /deg
mm. N /deg
mm. N /deg
Table of Contents

3) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 2
3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
CASE 3: Check nozzle S2 without reinforcing pad.

Tabular Results
Model Notes
Load Case Report
Solution Data
Region Data
Allowable Loads
Flexibilities
Graphical Results
Model Notes
Input Echo:
Description:
Vessel 180-V52
Nozzle: S2
14"-300#-RF
Caesar Node:10511
Shell of vessel and nozzle in corroded conditions .
Case without reinforcing pad.
Model Type
: Cylindrical Shell

Thickness
:
:
2440.000 mm.
14.000 mm.
Parent Properties:
203400.0 MPa
Poissons Ratio
:
0.300
Weight Density
Thickness
Length
Nozzle Tilt Angle
Distance from Top
:
:
:
:
:
:
425.000
28.700
227.000
0.000
1000.000
1000.000
mm.
mm.
mm.
deg.
mm.
mm.
Nozzle Properties
203400.0 MPa
Poissons Ratio
:
0.300
Weight Density
: 0.0000E+00 N /cu.mm. (NOT USED)
:
:
7000.
21.10

Nozzle Inside Temperature
Nozzle Outside Temperature
Vessel Inside Temperature
:
:
:
410.00 deg.
410.00 deg.
410.00 deg.
Vessel Outside Temperature

Nozzle Pressure
Vessel Pressure
:
:
:
410.00 deg.
0.750 MPa
0.750 MPa

Loads are given at the Nozzle/Header Junction
Forces(
N )
Moments (N-m)
Load Case
FX
FY
FZ
MX
MY
MZ
--------------------------------------------------------------------------WEIGHT:
499.0
-18973.0
-950.0
-3270.0
1400.0
-16505.0
OPER:
-18388.0
28389.0
-3558.0
30044.0
-2019.0
19013.0
FEA Model Loads:
Forces(
N )
Moments (N-m)
Load Case
FX
FY
FZ
MX
MY
MZ
--------------------------------------------------------------------------WEIGHT:
499.0
-18973.0
-950.0
-3054.4
1400.0
-16391.7
OPER:
-18388.0
28389.0
-3558.0
30851.7
-2019.0
14838.9
:
:
0.000
0.000
0.000
1.000
1.000
0.000
Table of Contents
Load Case Report

THE
1
10
WEIGHT ONLY
Loads due to Weight
SUSTAINED
Loads due to Weight
Pressure Case
1
Thermal ONLY
Temperature Case
1
OPERATING
Pressure Case
1
Temperature Case
1

5
EXPANSION

4
1
6

6
Loads from (Axial)

7

8

9
10

Pressure Case
1
Table of Contents
Solution Data
Number of Nodes
Number of Elements
=
=
=
=
708
1731
556
9

Case #
1
2
3
4
5
6
7
8
9
FX
499.
499.
0.
-18400.
0.
0.
-8.
0.
0.
FY
-19000.
-31947.
0.
15443.
280718672.
0.
0.
0.
-12947.
FZ
-950.
3426008.
0.
3423399.
0.
11.
0.
0.
3426958.
Table of Contents

3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

18) Pl+Pb+Q-Qt < SPS (EXP,Inside) Case 5
Table of Contents
Region Data
Header Next to Nozzle Weld
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
138.
83.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
84.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
Branch Next to Header Weld

Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
84.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
83.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.000
MPa
MPa
mm.
138.
84.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
MPa
Branch Transition
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
Header away from Junction
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
Branch away from Junction
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...

Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
0.
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.000
MPa
MPa
mm.
Table of Contents

Qb
262
MPa
SPS
249
MPa
Primary Bending Load Case 2

Plot Reference:
4S
333
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
SPS
372
MPa

Plot Reference:
User
372
MPa
Component Evaluation Load Case 4

Plot Reference:
SPS
372
MPa

Plot Reference:
SPS
372
MPa

Plot Reference:
105%
S1+S2+S3
443
MPa
133%
Pl+Pb+Q
429
MPa
115%
Bending
375
MPa
100%
Pl+Pb+Q
571
MPa
153%
Pl+Pb+Q
675
MPa
181%
Pl+Pb+Q+F
797
MPa
Damage Ratio
18.264 Life
5.677 Stress

Cycles Allowed for this Stress = 383.
Plot Reference:
Damage Ratio
48.306 Life
8.523 Stress

BS5500 Allowed Cycles(Curve F) = 785.
Allowable
140.3
MPa
567%
Pl+Pb+Q+F
1,197
MPa
Allowable
140.4
MPa
852%

Plot Reference:
Pl+Pb+Q-Qt
675
MPa
SPS
372
MPa

Plot Reference:
SPS
372
MPa

Plot Reference:
18) Pl+Pb+Q-Qt < SPS (EXP,Inside) Case 5
SPS
372
MPa

Plot Reference:
181%
Pl+Pb+Q-Qt
571
MPa
153%
Pl+Pb+Q-Qt
429
MPa
115%
Pl+Pb+Q
401
MPa
SPS
372
MPa

Plot Reference:
SPS
372
MPa

Plot Reference:
107%
Pl+Pb+Q-Qt
401
MPa
107%
Table of Contents

S1+S2+S3
443
MPa
4S
333
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
133%
Pl
86
MPa
(1.5)(S)
125
MPa

Plot Reference:
68%
Branch Transition
S1+S2+S3
68
MPa
4S
334
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
20%
S1+S2+S3
265
MPa
4S
333
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
79%
Table of Contents

Pl+Pb+Q-Qt
675
MPa
SPS
372
MPa

Plot Reference:
181%
Pl+Pb+Q
202
MPa
SPS
406
MPa

Plot Reference:
SPS
406
MPa

Plot Reference:
49%
Branch Transition
Pl+Pb+Q
61
MPa
14%
Pl+Pb+Q-Qt
401
MPa
SPS
372
MPa

Plot Reference:
107%
Table of Contents

Pl+Pb+Q+F
1,197
MPa
Damage Ratio
48.306 Life
8.523 Stress
Allowable
140.4
MPa
852%

BS5500 Allowed Cycles(Curve F) = 785.
Plot Reference:

Pl+Pb+Q+F
136
MPa
Damage Ratio
0.072 Life
0.470 Stress
Allowable
290.5
MPa
46%

Plot Reference:
Branch Transition
Pl+Pb+Q+F
41
MPa
Allowable
Damage Ratio
0.000 Life
0.141 Stress

290.5
MPa

Plot Reference:
14%

Pl+Pb+Q+F
233
MPa
Damage Ratio
0.478 Life
0.800 Stress

Plot Reference:
Allowable
290.5
MPa
80%
Table of Contents

Peak
44.244
13.846
32.591
1.333
1.038
Axial
:
Inplane :
Outplane:
Torsion :
Pressure:
Primary
9.290
5.554
6.953
1.747
1.378
Secondary
65.547
20.513
48.283
1.975
1.538

from PD/2T.
Pipe OD :
Pipe Thk:
Z approx:
Z exact :
425.000
28.700
3540132.750
3318382.750
B31.3
B31.1
WRC 330
mm.
mm.
cu.mm.
cu.mm.
0.000
27.607
36.126
1.000
Axial
Inplane
Outplane
Torsional
0.000
22.692
22.692
22.692
Axial
Inplane
Outplane
Torsional
0.000
15.317
15.317
2.502
Axial
Inplane
Outplane
Torsional
Table of Contents
Allowable Loads
SECONDARY
Load Type (Range):
Axial Force
( N
Inplane
Moment (mm.
Maximum
Individual
Occuring
)
202669.
N )
60143128.
Conservative
Simultaneous
Occuring
49286.
10342052.
Realistic
Simultaneous
Occuring
73929.
21938806.
Outplane Moment (mm.

Torsional Moment (mm.
Pressure
(MPa
N )
N )
)
25551594.
624537792.
2.77
)
N )
N )
N )
)
Maximum
Individual
Occuring
480914.
74519016.
59531608.
236882064.
1.04
PRIMARY
Load Type:
Axial Force
Inplane
Moment
Outplane Moment
Torsional Moment
Pressure
( N
(mm.
(mm.
(mm.
(MPa
4393784.
152372496.
0.75
9320624.
228558736.
0.75
Conservative
Simultaneous
Occuring
44592.
4885859.
3903206.
21964484.
0.75
Realistic
Simultaneous
Occuring
66888.
10364472.
8279950.
32946726.
0.75
NOTES:
allowable stress.
Table of Contents
Flexibilities
Outside Diameter =
Wall Thickness
=
425.000
28.700
mm.
mm.

=
=
=
=
95695.
150276864.
44773492.
8668428288.
N /mm.
mm. N /deg
mm. N /deg
mm. N /deg
Table of Contents

3) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 2

18) Pl+Pb+Q-Qt < SPS (EXP Inside) Case 5
3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
CASE 4: Check nozzle S2 with reinforcing pad.

Tabular Results
Model Notes
Load Case Report
Solution Data
Region Data
Allowable Loads
Flexibilities
Graphical Results
Model Notes
Input Echo:
Description:
Vessel 180-V52
Nozzle: S2
14"-300#-RF
Caesar Node:10511
Shell of vessel and nozzle in corroded conditions .
Case with reinforcing pad.
Model Type
: Cylindrical Shell

Thickness
:
:
2440.000 mm.
14.000 mm.
Parent Properties:
203400.0 MPa
Poissons Ratio
:
0.300
Weight Density
Thickness
Length
RePad Width
RePad Thickness
Nozzle Tilt Angle
Distance from Top
:
:
:
:
:
:
:
:
425.000
28.700
227.000
150.000
16.000
0.000
1000.000
1000.000
mm.
mm.
mm.
mm.
mm.
deg.
mm.
mm.
Nozzle Properties
203400.0 MPa
Poissons Ratio
:
0.300
Weight Density
: 0.0000E+00 N /cu.mm. (NOT USED)
:
:
7000.
21.10

Nozzle Inside
Temperature
410.00 deg.
Nozzle
Vessel
Vessel
Nozzle
Vessel
Outside Temperature
Inside Temperature
Outside Temperature
Pressure
Pressure
:
:
:
:
:
410.00
410.00
410.00
0.750
0.750
deg.
deg.
deg.
MPa
MPa

Loads are given at the Nozzle/Header Junction
Forces(
N )
Moments (N-m)
Load Case
FX
FY
FZ
MX
MY
MZ
--------------------------------------------------------------------------WEIGHT:
499.0
-18973.0
-950.0
-3270.0
1400.0
-16505.0
OPER:
-18388.0
28389.0
-3558.0
30044.0
-2019.0
19013.0
FEA Model Loads:
Forces(
N )
Moments (N-m)
Load Case
FX
FY
FZ
MX
MY
MZ
--------------------------------------------------------------------------WEIGHT:
499.0
-18973.0
-950.0
-3054.4
1400.0
-16391.7
OPER:
-18388.0
28389.0
-3558.0
30851.7
-2019.0
14838.9
No pad weld dimensions have been given for the pad
connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
:
:
0.000
0.000
0.000
1.000
1.000
0.000
Table of Contents
Load Case Report

THE
1
10
WEIGHT ONLY
Loads due to Weight
SUSTAINED
Loads due to Weight
Pressure Case
1
Thermal ONLY
Temperature Case
1
OPERATING

Pressure Case
1
Temperature Case
1
5
EXPANSION

4
1
6

6
Loads from (Axial)

7

8

9
10

Pressure Case
1
Table of Contents
Solution Data
Number of Nodes
Number of Elements
=
=
=
=
708
2019
652
9

Case #
1
2
3
4
5
6
7
8
9
FX
499.
499.
0.
-18400.
0.
0.
-8.
0.
0.
FY
-19000.
-32181.
0.
15209.
280718672.
0.
0.
0.
-13181.
FZ
-950.
3425979.
0.
3423371.
0.
12.
0.
0.
3426929.
Table of Contents

3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

Table of Contents
Region Data
Pad/Header at Junction
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
138.
83.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
84.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
MPa
Branch at Junction
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...

Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
0.
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
84.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.000
MPa
MPa
mm.
138.
83.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.350
MPa
MPa
mm.
138.
83.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
Branch Transition
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
Pad Outer Edge Weld
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
Header Outside Pad Area
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.000
MPa
MPa
mm.
138.
84.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.000
MPa
MPa
mm.
138.
83.
MPa
MPa
5.
65.
MPa
MPa
3.
65.
MPa
MPa
9.
65.
MPa
MPa
7856.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
85.
0.
MPa
MPa
65.
0.
28.700
1.000
MPa
MPa
mm.

Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
Pad removed from Junction
Case
2
Nominal Stress
(M/Z) ...
Case
4
Nominal Stress
(M/Z) ...
Case
5
Nominal Stress
(M/Z) ...
Case
6
Nominal Stress
(M/Z) ...
Case
7
Nominal Stress
(M/Z) ...
Case
8
Nominal Stress
(M/Z) ...
Case
9
Nominal Stress
(M/Z) ...
Case 10
Nominal Stress
(M/Z) ...
Table of Contents
*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

S1+S2+S3
191
MPa
4S
333
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
4S
334
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
4S
334
MPa

Plot Reference:
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
(1.5)(S)
125
MPa

Plot Reference:
57%
Branch at Junction
S1+S2+S3
152
MPa
45%
Branch Transition
S1+S2+S3
47
MPa
14%
Pad Outer Edge Weld
Pl
70
MPa
55%
Pl
62
MPa
(1.5)(S)
125
MPa

Plot Reference:
49%
Table of Contents

Pl+Pb+Q
151
MPa
SPS
372
MPa

Plot Reference:
SPS
406
MPa

Plot Reference:
SPS
406
MPa

Plot Reference:
40%
Branch at Junction
Pl+Pb+Q
160
MPa
39%
Branch Transition
Pl+Pb+Q
37
MPa
9%
Pad Outer Edge Weld

Pl+Pb+Q
280
MPa
SPS
372
MPa

Plot Reference:
75%
Pl+Pb+Q
98
MPa
SPS
372
MPa

Plot Reference:
26%
Table of Contents

Pl+Pb+Q+F
102
MPa
Damage Ratio
0.023 Life
0.350 Stress
Allowable
290.5
MPa
35%

Plot Reference:
Branch at Junction
Pl+Pb+Q+F
108
MPa
Damage Ratio
0.030 Life
0.372 Stress
Allowable
290.5
MPa
37%

Plot Reference:
Branch Transition
Pl+Pb+Q+F
19
MPa
Damage Ratio
0.000 Life
0.064 Stress
Allowable
290.5
MPa
6%

Plot Reference:
Pad Outer Edge Weld

Pl+Pb+Q+F
189
MPa
Damage Ratio
0.253 Life
0.651 Stress

Allowable
290.5
MPa

Plot Reference:
65%

Pl+Pb+Q+F
49
MPa
Damage Ratio
0.000 Life
0.169 Stress

Plot Reference:
Allowable
290.5
MPa
16%
Table of Contents

Peak
13.816
4.125
10.681
0.709
0.967
Axial
:
Inplane :
Outplane:
Torsion :
Pressure:
Primary
6.577
3.035
3.930
0.923
0.971
Secondary
20.468
6.110
15.824
1.051
1.433

from PD/2T.
Pipe OD :
Pipe Thk:
Z approx:
Z exact :
425.000
28.700
3540132.750
3318382.750
B31.3
B31.1
WRC 330
mm.
mm.
cu.mm.
cu.mm.
0.000
13.269
17.008
1.000
Axial
Inplane
Outplane
Torsional
0.000
17.008
17.008
17.008
Axial
Inplane
Outplane
Torsional
0.000
8.297
17.008
8.297
Axial
Inplane
Outplane
Torsional
Table of Contents
Allowable Loads
SECONDARY
Load Type (Range):
Axial Force
( N
Maximum
Individual
Occuring
)
649040.
Conservative
Simultaneous
Occuring
161854.
Realistic
Simultaneous
Occuring
242782.
Inplane
Moment (mm.
Outplane Moment (mm.
Torsional Moment (mm.
Pressure
(MPa
N ) 201899120.
N )
77962000.
N ) 1282862720.
)
2.98
PRIMARY
Load Type:
Axial Force
Inplane
Moment
Outplane Moment
Torsional Moment
Pressure
( N
(mm.
(mm.
(mm.
(MPa
)
N )
N )
N )
)
Maximum
Individual
Occuring
677659.
136391344.
105327504.
450740704.
1.47
41100556.
13747411.
356001408.
0.75
87187448.
29162662.
534002112.
0.75
Conservative
Simultaneous
Occuring
112017.
15793780.
12196663.
91895032.
0.75
Realistic
Simultaneous
Occuring
168026.
33503666.
25873030.
137842544.
0.75
NOTES:
allowable stress.
Table of Contents
Flexibilities
Outside Diameter =
Wall Thickness
=
425.000
28.700
mm.
mm.

=
=
=
=
190438.
382152096.
114097760.
14334896128.
N /mm.
mm. N /deg
mm. N /deg
mm. N /deg
Table of Contents

3) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 2

3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)
3d(Small)
3d
3d(Deformed)

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CASE 1: Check nozzle S1 without reinforcing pad.

Parent Outside Diameter

Nozzle Outside Diameter

The following temperatures have been specified for the analysis:

User Defined Load Input Echo:

Load Case Report

LOAD CASES ANALYZED ARE:

/-------- Loads in Case

(Fatigue Calc Performed)

Expansion case run to get the RANGE of stresses.

Program Generated -- Force Only

Program Generated -- Force Only

Program Generated -- Force Only

Program Generated -- Force Only

Program Generated -- Force Only

Summation of Loads per Case

ASME Code Stress Output Plots

6) Membrane < User (OPE,Membrane) Case 4

Header/Pad removed from Junction

Branch removed from Junction

ASME Overstressed Areas

Part 5 (5.3.2) Load Case 2

Primary+Secondary (Outer) Load Case 4

Primary+Secondary (Outer) Load Case 4

Highest Primary Stress Ratios

Part 5 (5.3.2) Load Case 2

Primary Membrane Load Case 2

Part 5 (5.3.2) Load Case 2

Branch removed from Junction

Primary Membrane Load Case 2

Part 5 (5.3.2) Load Case 2

Highest Secondary Stress Ratios

Primary+Secondary (Outer) Load Case 4

Primary+Secondary (Inner) Load Case 4

Primary+Secondary (Inner) Load Case 5

Primary+Secondary (Outer) Load Case 4

Primary+Secondary (Inner) Load Case 4

Highest Fatigue Stress Ratios

Primary+Secondary+Peak (Outer) Load Case 5

Primary+Secondary+Peak (Inner) Load Case 5

Stress Concentration Factor = 1.350

Primary+Secondary+Peak (Inner) Load Case 5

Header/Pad removed from Junction

Primary+Secondary+Peak (Outer) Load Case 5

Branch removed from Junction

Primary+Secondary+Peak (Inner) Load Case 5

Stress Intensification Factors

The above stress intensification factors are to be used

Outplane and Torsional sif's should be used with the

The following stiffnesses should be used in a piping,

Axial Translational Stiffness

Finite Element Model

1) Pl < (1.5)(S) (SUS Membrane) Case 2

CASE 2: Check nozzle S1 with reinforcing pad.

Parent Outside Diameter

Nozzle Outside Diameter

The following temperatures have been specified for the analysis:

User Defined Load Input Echo:

Load Case Report

LOAD CASES ANALYZED ARE:

(Fatigue Calc Performed)

Expansion case run to get the RANGE of stresses.

Program Generated -- Force Only

Program Generated -- Force Only