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Ultramicroscopy 111 (2011) 552–556

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Ultramicroscopy
journal homepage: www.elsevier.com/locate/ultramic

Atomic-scale distribution of impurities in CuInSe2-based thin-film solar cells


O. Cojocaru-Mirédin a,n, P. Choi a, R. Wuerz b, D. Raabe a
a
Max-Planck-Institut für Eisenforschung, Max-Planck-Straße 1, 40237 Düsseldorf, Germany
b
Zentrum für Sonnenenergie- und Wasserstoff-Forschung Baden-Württemberg, Industriestraße 6, 70565 Stuttgart, Germany

a r t i c l e i n f o a b s t r a c t

Available online 11 January 2011 Atom Probe Tomography was employed to investigate the distribution of impurities, in particular
Keywords: sodium and oxygen, in a CuInSe2-based thin-film solar cell. It could be shown that sodium, oxygen, and
Thin-film solar cells silicon diffuse from the soda lime glass substrate into the CuInSe2 film and accumulate at the grain
Photovoltaic boundaries. Highly dilute concentrations of sodium and oxygen were measured in the bulk. Selenium
Cu(In,Ga)Se2 was found to be depleted at the grain boundaries. These observations could be confirmed by
CuInSe2 complementary energy dispersive X-ray spectroscopy studies. Our results support the model proposed
Sodium diffusion by Kronik et al. (1998) [1], which explains the enhanced photovoltaic efficiency of sodium containing
Grain boundary segregation CuInSe2 solar cells by the passivation of selenium vacancies at grain boundaries.
Pulsed laser atom probe
& 2011 Elsevier B.V. All rights reserved.
Transmission electron microscopy

1. Introduction to show that solute concentrations inside the grains are highly
dilute. However, the detection limit of AES for both sodium and
Copper indium diselenide (CIS), a compound semiconductor oxygen was reported to be only about 0.15 at% [9].
belonging to the I–III–VI2 chalcopyrite family, is one of the most Among the nano-analytical techniques, Atom Probe Tomography
promising absorber materials for the fabrication of thin-film solar (APT) [10–13] is one of the most promising tools for studying solar
cells. CIS possesses several beneficial material properties such cells, as it allows for spatially resolved chemical analyses with sub-
as a direct band gap (Eg ¼1.02 eV at room temperature), high nanometer resolution [14] and the detection of dilute impurity
absorption coefficient ( Z105 cm  1), long-term stability, and high concentrations as low as a few tens of ppm [15]. First APT results on
radiation hardness [2]. the elemental distribution in Cu(In,Ga)Se2 layers, which are similar
CIS solar cells are commonly deposited on soda lime glass (SLG) to CIS, were recently published by Cadel et al. [15] and Schlesiger
substrates, which comprise SiO2, Na2O, K2O, and CaO. Several et al. [16]. Both authors reported significant sodium enrichment at
authors reported diffusion of alkali impurities, in particular sodium, the grain boundaries. The current paper elucidates the atomic-scale
into the CIS film during the processing of these solar cells [3,4]. elemental distribution in an actual CIS solar cell, using pulsed laser
Interestingly, sodium impurities were found to significantly enhance APT. The enhanced energy conversion efficiency due to sodium
the photovoltaic conversion efficiency (mainly the open circuit incorporation is discussed on the basis of the obtained APT results.
voltage) of CIS solar cells, also known as the ‘‘sodium effect’’ [5,6].
An increase in p-type conductivity [7] and a more pronounced
texture (predominance of uniaxial crystallite orientation) [8] were
2. Experimental
suggested as possible reasons for the enhanced efficiency due to
sodium incorporation. However, the ‘‘sodium effect’’ has remained a
A CIS solar cell was fabricated at the Zentrum für Sonnen-
subject of controversial discussion.
energie- und Wasserstoff-Forschung in Stuttgart, Germany. Soda
To develop a comprehensive theory of how sodium improves
lime glass (SLG) of 3 mm in thickness was used as a substrate
the conversion efficiency of CIS solar cells, one needs to study the
material. A Mo back contact layer of 500 nm was deposited onto the
elemental distribution at the atomic scale. The concentrations in
SLG substrate by DC sputtering. Subsequently, a polycrystalline
bulk and grain boundaries are of particular interest. Some
CuInSe2 film of 2 mm in thickness was grown by co-evaporation of
attempts have been previously made to determine the impurity
the constituent elements using a high temperature single-stage
concentrations in CIS absorber layers. For instance, Niles et al. [9]
inline process [17]. The substrate temperature during film growth
applied Auger Electron Spectroscopy (AES) to detect sodium and
was kept at 600 1C for about 30 min. A CdS buffer layer was
oxygen segregation at the surface and grain boundaries of CIS and
deposited by means of chemical bath deposition at 65 1C followed
by RF sputtering of an intrinsic ZnO layer, DC sputtering of
n
Corresponding author. a ZnO:Al front contact layer, and electron beam evaporation of
E-mail address: o.cojocaru-miredin@mpie.de (O. Cojocaru-Mirédin). Ni/Al contact grids.

0304-3991/$ - see front matter & 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.ultramic.2010.12.034
O. Cojocaru-Mirédin et al. / Ultramicroscopy 111 (2011) 552–556 553

X-ray fluorescence spectrometry (XRF) measurements were a polycrystalline CIS layer, which is not smooth but exhibits
performed to determine the overall composition of the CIS layer, substantial roughness. Top-view scanning electron microscopy
using an EAGLE XXL system (0.1 mbar, Si(Li) detector and 50 kV images (not shown here) revealed faceted grains of large size
Rh X-ray source). Using the Cu, In, and Se K lines, the accuracy of (between 0.7 and 1.25 mm) and are in agreement with STEM
the calculated concentrations is better than 0.5 at%. observations. Besides the large grains in the top CIS region, small
Structural and compositional analyses of CIS films were done grains of 0.13 to 0.36 mm in size can be recognized at the bottom of
by scanning transmission electron microscopy (STEM) and atom the CIS layer (see Fig. 1). Such a bimodal grain structure is typical
probe tomography (APT), respectively. For the STEM investiga- of CIS films grown by elemental co-evaporation in the presence of
tions, cross-sectional samples were prepared using a dual-beam sodium [21] and can be discussed in terms of the van der Drift
focused-ion-beam (FIB) (FEI Helios Nanolab 600) and the lift-out evolutionary selection mechanism [22]. In this mechanism, the
technique [18]. STEM was done at a JEOL 2200 FS microscope nucleation stage is characterized by randomly oriented nuclei that
operated at 200 kV. APT samples were also prepared by means of initially grow independently at uniform rate. In the following stage,
FIB according to the procedure described in [19,20]. In order to the crystals with the direction of fastest growth perpendicular to the
minimize beam damage, a low energy (5 keV) Ga beam was used substrate are favored over other crystals and will prevail. For a
at the final ion-milling stage. All APT experiments were carried tetragonal crystal, the directions of fastest growth are /0 0 1S,
out applying laser pulses of 532 nm wavelength, 12 ps pulse /1 0 0S, and /1 1 0S [22].
length, and an energy of 0.1 nJ per pulse at a repetition rate of Another interesting feature is the presence of a few voids
100 kHz. The specimen base temperature was about 60 K. (about 10 to 100 nm in size) in the CIS layer close to the CIS/Mo
interface (see Fig. 1). These voids probably stem from the deposi-
tion process and are not formed during TEM sample preparation,
3. Results and discussion as the sample was finally ion-milled at only 5 kV. Such nano-voids
in the CIS layer were also observed by Lei et al. [23] and for CIGS
3.1. Microstructure of the CIS layer layers by Rudmann [24].

Fig. 1 shows a cross-sectional STEM bright-field image of the 3.2. Composition of CIS layer (grain and grain boundary)
studied CIS solar cell, where the stacking sequence of the constituent
layers is ZnO:Al/ZnO/CdS/CuInSe2/Mo/SLG. The STEM image reveals
A typical mass spectrum obtained from an APT analysis of a CIS
layer is given in Fig. 2. While copper and indium were detected as
both single and double charged ions, selenium ions were only
detected in a single charged state. Complex ions, namely CuCO + ,
CuSe + , Cu2Se + , CuSe2+ , Se2+ , and Se3+ were detected as well. Sodium
was detected as Na + . The background noise level in the mass range
close to the Na + peak is extremely low (E40 ppm/a.m.u.) so that
even very low dilute sodium concentrations can be detected. Besides
sodium, oxygen and silicon impurities were detected as O + , O2+ , Si2 + ,
and Si + . A small amount of Ga + was also detected.
Fig. 3 shows three-dimensional maps of all the detected
elements as well as sodium and oxygen only. The analyzed volume
is about 120  120  390 nm3 in size and represents the interior of
a CIS grain. The measured bulk composition is 23.470.06 at% Cu,
29.070.07 at% In, and 47.470.08 at% Se, which is in good agree-
ment with the integral XRF measurement (compare APT-1 and

Fig. 1. STEM bright-field image of a CuInSe2-based thin-film solar cell in a cross- Fig. 2. Mass spectrum of the complete measurement from Fig. 3 with details
sectional view. showing the minority elements (Na and O) in the low mass region.
554 O. Cojocaru-Mirédin et al. / Ultramicroscopy 111 (2011) 552–556

XRF in Table 1). In the following, APT-1 and APT-2 denotes the APT dimensional shape. However, these enrichments are not contin-
measurements presented in this work. While the sodium concen- uous but are divided into four plate-shaped parts, marked in
tration detected by APT for the CIS bulk is only about 0.002 at% Fig. 5a by a dashed-line (for more details see Ref. [26]). Previous
(20 ppm), the oxygen concentration is substantially higher and is AES studies revealed a correlation between sodium and oxygen
about 0.07 at% (700 ppm). The sodium concentration measured in enrichments (in agreement with Fig. 5a) at the CIS grain bound-
this work is significantly lower than the value reported by Cadel aries [9]. Taking these previous results and the two-dimensional
et al. [15] for a Cu(In,Ga)Se2 (CIGS) film (85 ppm). Furthermore, shape of the enrichments into account, we may conclude that the
Cadel et al. [15] did not report any oxygen inside CIGS. The solute enrichments seen in Fig. 5a are located at or close to a grain
difference in the results between these two works may well be boundary.
ascribed to different processing conditions as well as to different The measured bulk composition (excluding the grain boundary
compositions of the absorber layers (CIS and CIGS). zone) is 21.070.06 at% Cu, 28.8 70.07 at% In, and 50.0 70.08 at%
In Fig. 3 neither sodium nor oxygen clusters can be distin- Se, which is in better agreement with the integral XRF measure-
guished. If such clusters exist they are so tiny that they cannot be ment (compare APT-2 and XRF in Table 1) than the APT-1
clearly recognized in the elemental maps. Thus, to verify or refute composition. Our APT measurements indicate compositional
a possible clustering trend or short range ordering of sodium and/ fluctuations within the CIS film. This result is in agreement with
or oxygen atoms, the cluster identification (maximum separation studies done by Eich et al. [29] on lateral inhomogeneities of a
method [25]) and the first nearest neighbor (abbreviated as 1NN) Cu(In,Ga)Se2 absorber film. Slight variations in sodium and oxy-
distance distribution method were applied. Neither sodium nor gen concentrations in the bulk compared to APT-1 can be
oxygen clusters were identified by the cluster identification, even measured as well (2675 ppm of sodium and 600 710 ppm of
by systematically varying Nmin (minimum number of atoms per oxygen, respectively). Although sodium and oxygen atoms are
cluster) and dmax (maximum distance between sodium and/or strongly enriched at the grain boundaries, their concentration
oxygen atoms) values. The measured 1NN distance distribution rapidly drops to the bulk values, when moving away from the
for the oxygen atoms, which is compared to a randomized oxygen segregation zone. In the bulk, sodium and oxygen atoms are
distribution in Fig. 4, should therefore be interpreted as a random homogeneously distributed over several hundreds of nanometers,
oxygen distribution. The same trend is observed for Na (not indicating that long range diffusion has taken place. These
shown here). observations suggest that the measured bulk concentration values
Fig. 5a shows another APT data set of the CIS layer. In these of sodium and oxygen correspond to their solubility limit in CIS.
elemental maps, we clearly recognize sodium, oxygen, and silicon In all APT measurements small amounts of gallium were detected
enriched zones, and also a strong correlation between the (  0.1 at%). Gallium atoms stem from the deposition process,
distributions of these elements. Rotation and careful inspection as confirmed by secondary ion mass spectrometry (SIMS)
of these enrichment zones reveal that they have a two- (  0.04 at%). A possible explanation for the relatively high
gallium content measured by APT is the implantation of gallium

Fig. 3. APT elemental maps of copper (blue), indium (pink), selenium (red),
gallium (yellow), sodium (maroon) and oxygen (sky blue). The volume size shown Fig. 4. Distribution of the 1NN distances for the oxygen atoms, represented in
in this figure is 120  120  390 nm3. (For interpretation of the references to color Fig. 3. Comparison with the randomised oxygen distribution. The bin size used for
in this figure legend, the reader is referred to the web version of this article.) this distribution is 0.2 nm.

Table 1
Chemical composition of single CIS grains measured by APT and of the whole CIS layer (integral) measured by XRF; APT-1: composition of grain shown in Fig. 3 and APT-2:
composition of grain shown in Fig. 5 without GB area.

C(at%) CCu CIn CSe CNa CO CGa CSi

APT-1 23.4 7 0.06 29.07 0.07 47.4 7 0.08 0.0027 0.0005 0.077 0.001 0.12 –
APT-2 21.0 7 0.06 28.8 70.07 50.0 70.08 0.00267 0.0005 0.067 0.001 0.11 –
XRF 21.3 27.7 50.8 – – 0.02 –
O. Cojocaru-Mirédin et al. / Ultramicroscopy 111 (2011) 552–556 555

of a grain boundary (  0.5 nm), which can be partly ascribed to a


local magnification effect [27]. This reconstruction artefact results
in a magnified width and lower atomic density of the oxygen rich
grain boundary region, which has a higher evaporation field than
the CIS matrix. Letellier [28] observed for nickel-based super-
alloys that the influence of the local magnification effect increases
continuously as the grain boundary approaches an orientation
parallel to the sample tip axis. Thus, the enlarged width of the
oxygen rich grain boundary zone in Fig. 5a and b is not surprising.
The Gibbsian interfacial excess of solutes G (number of
segregated atoms per unit interfacial area) was determined from
the proxigrams following the procedure described in [29,31]. We
obtain GO ¼4.7  1019 atoms/m2, GNa ¼1.4  1018 atoms/m2, and
GSi ¼2.8  1018 atoms/m2. These values correspond to nearly 10,
0.25, and 0.5 monolayers of oxygen, sodium, and silicon, respec-
tively, with respect to the (1 0 0) CIS plane, where 10 monolayers
of oxygen correspond to  5 nm. Hence, an oxygen containing
compound phase may have been formed at the grain boundary. It
is not possible to determine the exact composition of the oxygen
rich zones because of the strong local magnification effect.
However, a strong depletion of selenium can be clearly detected
in conjunction with the oxygen enrichment, strongly suggesting
that a large number of vacant selenium sites at the grain
boundaries are occupied by oxygen atoms. It should be men-
tioned that similar trends could be measured for several grain
boundaries using EDX (not shown here). APT analyses of other
grain boundaries confirmed sodium and oxygen segregation.
On the other hand, compositional differences at the grain bound-
aries could be detected as well. For instance, the slight
copper enrichment and indium depletion seen in Fig. 5b is not
generally observed. The difference in the measured compositions
of various grain boundaries is not surprising in view of the
variation in solute contents as a function of grain boundary
misorientation [32].

3.3. Correlation between elemental distribution and enhanced


photovoltaic efficiency

Our APT data clearly reveal that sodium, silicon, and oxygen
atoms diffuse from the SLG substrate into the CIS film during film
Fig. 5. (a) APT elemental maps of copper (blue), indium (pink), selenium (red), growth. The enrichment of sodium and oxygen at the grain
gallium (yellow), sodium (maroon), oxygen (sky blue) and silicon (black). The boundary indicates that diffusion into the CIS film occurs mainly
volume size shown is 72  72  260 nm3. (b) Proxigram of species in the sample along the grain boundaries, where defect density is higher than in
with respect to the O 7% isoconcentration surface; the bin size is 0.2 nm. (For the bulk. Highly dilute concentrations of sodium ( 20 ppm) and
interpretation of the references to color in this figure legend, the reader is referred
to the web version of this article.)
oxygen ( 700 ppm) are detected inside the CIS grains. These
solutes could passivate detrimental lattice defects (e.g., donor like
defects like selenium vacancies, indium atoms at copper sites,
etc.) and contribute to the enhancement of the solar cell effi-
during focused-ion-beam milling. However, we note that the ciency. However, the dilute concentrations of the solutes in the
implantation zone in CIS specimens is restricted to a few nan- grains indicate the ‘‘sodium effect’’ cannot be purely regarded as a
ometers below the surface if 5 keV ions are used in the final ion- bulk effect.
milling step. As presented in Fig. 5 grain boundary enrichments of oxygen
Fig. 5b shows a proxigram (for more details see Ref. [30]) of and sodium are accompanied by a strong depletion of Se. These
the elements detected in the sample with respect to the 7 at% observations are in agreement with the model proposed by
oxygen isoconcentration surface. The proxygram clearly reveals Kronik et al. [1] explaining the ‘‘sodium effect’’ on the basis of
sodium, oxygen, and silicon accumulations at a CIS grain bound- the well-known catalytic effect of alkali metals on surface oxida-
ary, where the oxygen concentration is substantially higher tion of semiconductors [33]. O2  can be formed from physisorbed
(  18 at%) than the sodium ( 0.6 at%) and silicon (1.4 at%) O2 by alkali-metal induced polarization of the O–O bond and
concentration (  1 at%). These solute enrichments are most likely lowering of the surface work function. According to Ref. [1], the
due to out-diffusion from the soda lime glass substrate during the formation of grain boundaries in CIS gives rise to a large number
deposition process (at 600 1C for 30 min), as they were not found of Se vacancies, which introduce intragap donor levels. These
in APT measurements of CIGS layers grown on steel substrates donors lower the effective p-type conductivity. Neutralizing the
(not shown here, to be published). selenium vacancies by chemisorbed O2  according to the reaction
The width of the detected oxygen enrichment is about 7 to [In0–V+Se
+
] +O2  -[In0–O0Se], the photovoltaic efficiency can be
8 nm and therefore much larger than the typical structural width increased. Once formed, the In–O bonds are stable and can only
556 O. Cojocaru-Mirédin et al. / Ultramicroscopy 111 (2011) 552–556

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