AN ISO 9001:2000 COMPANY

32

90

VALVES AND VALVE MANIFOLDS

stablished in 1967, GENERAL INSTRUMENTS CONSORTIUM is an ISO 9001 certified company, involved in the manufacture of Valves, Valve Manifolds, Compression Tube Fittings & Special accessories for use in instrumentation, hydraulics, pneumatic, which cater to Oil and gum industries, Petrochemicals, Power generation, Agro genic and Vacuum applications. Certificate - All valves & Manifolds are supplied with certificate of conformance for material, performance & type tests specified by our customers. every stage. This is achieved by the full fledged Quality Assurance Dept. equipped with all standard gauges and test jigs. We have a Quality assurance programme which is in line with the international standards.

Design and Materials

Engineered to the specific designs for low, medium and high pressure usage, The Valves & Manifold manufactured by General are available in a wide range of materiels. These materials are custom selected for the body, trim and seals to suit the pressure, temperatures and fluids in the process systems.

GENERAL offers a series of Manifolds Compact Piping and Control in lines involving pressure and differential pressure instruments. Manifold eliminates several parts used in the conventional method of piping with individual valves and adaptors resulting in costs saving. Their compact design reduces space requirements for operation and installation. Internal porting arrangements within the Manifold eliminates leakage points.

The materials used for manufacturing are based on ASTM / DIN / BS and other relevant standards depending upon the requirements of our clients. Most of the products manufactured are in stainless steel (ASTM 182 F 316, ASTM A 479 & ASTM A 276), Carbon Steel (ASTM A 105). Both the materials confirm to NACE MR01-75 for specified corrosive applications & requirements. Two Valve Manifolds are used in pressure instruments such as pressure gauges, pressure transmitters, pressure switches, Special Valves are available in materials such as Monel, Hastealloy C, Titanium depending upon the specifications of the application for all the valves specified in the Catalogue, the full range of materials for both body and trim are available. Three Valve and Five Valve Manifolds are used in differential pressure instruments such as differential pressure transmitters, differential pressure switches, differential pressure gauges etc. as The gland seal material for the Valves & Manifolds are directly related to application service and the temperature. As a standard PTFE is used. For high Temperature above 180C graphite asbetos and graphoil are used. For temperature above 270C combination of graphite & graphoil are used. Three Valve Manifolds are the most commonly used manifolds. They may be provided with test ports on the process sides and drain ports on the instrument side for drawing of the process and instrument lines respectively. GENERAL products are manufactured using latest art of technology. The products are machined for tolerance and compliance with International standards. Five Valve Manifolds are normally used with differential pressure instruments where drain valves are required on the instrument sides. They are also used for flushing of the system and prevention GENERAL is committed to ensure the highest quality of their products. Consequently all products undergo quality check at
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GENERAL Manifolds are available in 2, 3 and 5 Valve construction.

differential pressure gauges etc.

well as level/flow transmitters.

of loss of expensive process fluid in the impulses.

Profile

Profile

GENERAL Manifolds are available in four different types of designs. SEPARATELY MOUNTED MANIFOLDS (PIPE TO PIPE) meant for installation from the instrument and are usually connected by means of pipes or tubes, pipes and pipe fittings/tubes and tube fittings. DIRECT MOUNTING 'T' TYPE MANIFOLDS(PIPE TO FLANGE) for the direct mounting on the instrument and screwed process connections. DIRECT MOUNTING ''H'' TYPE (FLANGE TO FLANGE) Manifold for stacked assembly between the instrument and flanged process connection. CO-PLANAR MANIFOLDS mounted directly on the instrument eliminating the adapter plate.

At the heart of the GENERAL Manifold is the design of the pressure sealing system for each of the valve which has the following advantages : + The stem threads are rolled to reduce friction + Stem threads are coated with silver teflon mixture to allow for smooth operation. + The stem plug has swivelling design and is uniquely hardened to provide for wear resistance and long life. + The pipe sealing system to prevent blowout of the stem and reduce gland leakage.

GENERAL Manifolds are available in three specific designs. + The standard design is with a case hardened swivelling stem plug suitable for most applications in low, medium and high pressure range. + Where gas at high pressure is encounterable, eroddable swivelling plug with soft seat is preferred. The standard seat materials are reinforced PTFE, Delrin and PEEK. + The thread design is for a case hardened ball plug in 316 Stainless Steel. Alternatively, Hastelloy, Monel, Inconel and Titanium manifolds have TungstenCarbide ball plug. + All these designs are available in a standard thread above the seal so that stem threads are not subjected to process fluid.

GENERAL Manifolds are available in variety of materials depending on the usage. The most common materials of construction are + Carbon Steel ASTM A 105 + Stainless Steel ASTM 479/A182 F 304, F316, F304L, F316L and F321 + Cupro Nickel : Monel + Inconel + Hastealloy 'C' + Titanium Manifolds in Stainless Steel and Monel are also available with conformity to NACE MR 0175 for corrosion resistance.

The gland sealing arrangements used in GENERAL Manifolds vary with the temperature requirement. The most common material is PTFE for temperatures upto 180C. For temperatures in the range 180C to 270C graphitized asbestos is a common gland seal material. Beyond 270C and up to 540C, graphoil is the standard use.

Note: Drawings, Dimensions and other information are subject to change without notice, as a part of our continued research and development.

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Valves

Needle Valves Integral Bonnet Screwed Ends

Needle Valves Integral Bonnet Double Ferrule Ends

Needle Valves Screwed Bonnet Design Female Ends

Needle Valves Screwed Bonnet Design Male x Female Ends

Needle Valves Screwed Bonnet Design Double Ferrule Tube Ends

Angle Needle Valves Screwed Bonnet Design

9
Multi - Port Gauge Valves

Adjustable Pressure Gauge Snubber

10

Single Block & Bleed Gauge Valves

11

Double Block & Bleed Gauge Valves

12

Two Valve (three-way) Manifold for Pressure Instruments

13

Two Valve Manifold

14

Two Valve Manifold

15

Two Valve T Type Manifold for Pressure Instruments

16

Three Valve Manifold (separately Mounted)

17

Three Valve Manifold, Direct Mounting

18

19
Three Valve Manifold, Direct Mounting T Type With Vent Plugs

Three Valve Manifold, Direct Mounting H Type

20

Coplanar Mounting Three Valve Manifold With Drain Plugs

21

Five Valve Manifold, Remote Mounted Type

22

Manifolds

Five Valve Manifold, Remote Mounted Type

23

Five Valve Manifold, Direct Mounting

24

Five - Valve Manifold, Direct Mounting T Type

25

Five - Valve Manifold, Direct Mounting H Type

26 27 28
Coplanar Mounting Five Valve Manifold

Needle Valves Screwed Bonnet Design Double Ferrule Tube Ends

Model No. NVT

ax M ( C

n) e p .O

A1 A
DESCRIPTION Designed for use in applications for throttling purpose and straight shut off of liquids, gas or vapour service. These needle valves are available with a variety of end connections and stem packing. Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar C (Max. Open) Gland Packing : PTFE Graphoil Material : Standard : Temperatures above 180O c

: A 105, A 479 304, A 479 316, A182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural

Finish

A1 A

D A/F B

CONNECTIONS TUBE OD A 1/4 / 6mm 67.8 5/16 / 8mm 67.8 3/8 / 10mm 70 1/2 / 12mm 86.5 3/4 / 20 mm 92

A1 36.0 34.5 35 40.5 42

B 25 25 25 28 28

C 90 90 90 92 92

D A/F PART No. 14 G4 NV-T/NV-T-6 16 G5 NV-T/NV-T-8 17 G6 NV-T/NV-T-10 22 G8 NV-T/NV-T-12 28.5 G12 NV-T/NV-T-20

Note: Bigger tube connections up to 1-1/2/ 38 mm OD size available on request.

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Valves

Valves

Needle Valves Integral Bonnet Double Ferrule Ends

Model No. NV-T-IB

N PE O X

LM

EL N PA

DESCRIPTION A compact needle valve especially designed for direct use with tubes through built-in double ferrule compression fittings. Ideal for stainless steel, copper monel tubes.

'A'

OX R PP

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 415 bar Seat - 280 bar Pneumatic : Seat - 40 bar
MAX PANEL THK-5 MM L MAX OPEN

Gland Packing : PTFE Graphoil Material

: Standard : Temperatures above 180C

: A 479 304, A 479 316, A182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural

PANEL

Finish

B 'A' APPROX

S1 W

CONNECTIONS SIZE A 1/8" O. D. 59 1/4 O. D. 59 3/8 O. D. 67 1/2 O. D. 72 3/4 O. D. 123 1 O. D. 128

B 27 27 32 27 73 64

W 19 19 24 28 32 38

S1 11 14 17 22 28.5 38.1

L PART No. 68 G2 NV - T - IB 68 G4 NV - T - IB-P 72 G6 NV - T - IB-P 75 G8 NV - T - IB-P 120 G12 NV - T - IB-P 120 G16 NV - T - IB-P

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Needle Valves Screwed Bonnet Design Female Ends

(Ma x. O pen )

Model No. NV M/F

FNP A TE ND S

DESCRIPTION Designed for use in purpose applications for throttling and straight shut off of liquids, gas or vapour service. These needle valves are available with a variety of end connections and stem packing. Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar

C (Max. Open)

C (Max. Open)

Gland Packing : PTFE Graphoil Material

: Standard : Temperatures Above 180C

: A 105, A 479 304, A 479 316, A182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural

Finish

A FNPT ENDS

A FBSP ENDS

CONNECTIONS SIZE A B C 1/4 FNPT 56 25 89 3/8 FNPT 56 25 89 1/2 FNPT 65 28 90 3/4 FNPT 65 32 110 1 FNPT 80 42 113

PART No. G4 FNVN G6 FNVN G8 FNVN G12 FNVN G16 FNVN

SIZE 1/4BSP 3/8BSP 1/2BSP 3/4BSP 1BSP

A 56 56 65 65 80

B 25 25 28 32 42

C 90 90 92 92 100

PART No. G4 FNVR G6 FNVR G8 FNVR G12 FNVR G16 FNVR

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Valves

Valves

Needle Valves Screwed Bonnet Design Male x Female Ends

C (M ax. O pen)

Model No. M/F NV

B SQ

DESCRIPTION Designed for use in applications for throttling purpose and straight shut off of liquids, gas or vapour service. These needle valves are available with a variety of end connections and stem packing. Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar : Standard : Temperatures above 180O C

FloGland w Packing : PTFE

C (Max. Open)
Material

Graphoil

: A 105, A 479 304, A 479 316, A182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural

Finish

A
Flow

CONNECTIONS (INLET x OUTLET) 1/4MNPT x 1/4FNPT 1/4MBSP x 1/4 FBSP 1/2MNPT x 1/4FNPT 1/2MNPT x 1/2FNPT 1/2MBSP x 1/2FBSP 3/4MNPT x 1/2FNPT 3/4MBSP x 1/2FBSP 3/4MNPT x 3/4FNPT 3/4MBSP x 3/4FBSP 1MNPT x 1FNPT 1MBSP x 1FBSP

A 60 60 63 65 65 75 75 70 70 80 80

B 25 25 28 28 28 35 35 32 32 42 42

C 90 90 92 92 92 110 110 95 95 100 100

PART No. G4 M/FNVN G4 M/FNVR G8-4 M/FNVN G8 M/FNVN G8 M/FNVR G12-8 M/FNVN G12-8 M/FNVR G12 M/FNVN G12 M/FNVR G16 M/FNVN G16 M/FNVR

B SQ

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Needle Valves Integral Bonnet Screwed Ends

Model No. FNVN-IB

DESCRIPTION A compact needle type valve for isolation of lines, sampling, throttling & similar applications. The valve has screwed ends to be used with pipes & tubes. Test Pressure : @25C Room Temperature Hydrostatic : Body - 415 bar Seat - 280 bar Pneumatic : Seat - 40 bar : Standard : Temperatures above 180C

MAX. PANEL THK-5MM

Gland Packing : PTFE Graphoil Material

L MAX OPEN

: A 105, A 479 304, A 479 316, A182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural

PANEL

Finish
Size Size

B
A

CONNECTIONS SIZE 1/8" FNPT 1/4 FNPT 3/8FNPT 1/2FNPT 3/4FNPT 1 FNPT

A 45 45 50 65 65 84

B 11 14 17 19 19 25

W 19 19 24 28 36 46

L 65 65 53 88 88 102

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MA
PART No. G2 FNVN-IB G4 FNVN-IB-P G6 FNVN-IB-P G8 FNVN-IB-P G12 FNVN-IB-P G16 FNVN-IB-P
7

X.

PA NE LT H

Valves

Valves
Angle Needle Valves Screwed Bonnet Design

Model No. ANVN

FLO

DESCRIPTION Designed for use in applications for throttling purpose and straight shut off of liquids, gas or vapour service. These needle valves are available with a variety of end connections and stem packing. Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE Graphoil Material : Standard : Temperatures Above 180C

: A 105, A 479 304, A 479 316, A182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural

Finish

C A FLOW FLOW A

C FLOW

C A

CONNECTIONS (INLET x OUTLET) 1/4MNPT x 1/4MNPT 1/4FNPT x 1/4FNPT 1/4MNPT x 1/4FNPT 3/8MNPT x 3/8MNPT 3/8FNPT x 3/8FNPT 3/8MNPT x 3/8FNPT 1/2MNPT x 1/2MNPT 1/2FNPT x 1/2FNPT 1/2 MNPT x 1/2FNPT

A 44 44 44 44 44 44 50 50 50

B 39 39 39 39 39 39 47 47 47

C 29 29 29 29 29 29 35 35 35

D PART No. 116 G4 AMNVN 115 G4 AFNVN 115 G4 AM/FNVN 116 G6 AMNVN 115 G6 AFNVN 115 G6 M/FNVN 126 G8 AMNVN 128 G8 AFNVN 128 G8 AM/FNVN

Note: Also available with BSP and BSP taper thread connections bigger pipe connections on request.

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Multi - Port Gauge Valves

. Open)

Model No. MPV

92 (Max

3 OUTLET PORTS

32 SQ

64 102
DESCRIPTION Multiport gauge valve is designed for giving the user flexibility in positioning of gauges or pressure switches. These valve can be supplied with vent valve and blanking plug separately.

Flow

Test Pressure

92 (Max. Open)

: @ 25C Room temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar : Standard : Temperatures above 180C

3 OUTLET PORTS

Gland Packing : PTFE Graphoil Material

: A 105, A 479 304, A 479 316, A182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural

32 SQ

Finish

Optional Items : Plug at Outlet End : Drain / Vent Valve

64 102 Flow

CONNECTION (INLET x OUTLET) 1/2MNPT x 1/2FNPT 1/2FNPT x 1/2FNPT 3/4MNPT x 1/2FNPT

Note: Also available with BSP and BSP taper threads.

PART No. G8 MPV M/FN G8 MPV FN G12-8 MPV M/FN

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Valves

Valves

Adjustable Pressure Gauge Snubber

SHUT HT. 3 Open 5 HT. 4 1.5

Model No. PSAN

66
SHUT HT. 35 Open HT. 41.5

DESCRIPTION The adjustable pressure gauge dampener draw a unique taper PIN / ORIFICE design for high range of dampening. The dampening can be adjusted to suit the fluid and the pulsation. Test Pressure : @ 25oC Room Temperature Hydrostatic : Body - 415 bar Seat - 280 bar Pneumatic : Seat - 40 bar Gland Seal : BUNA N, VITON : A 105, A 276 304, A 276 316, Monel, Hastelloy : CS zinc plated. SS Natural

66
FLOW DIRECTION

32

A/F

Material

BSP ENDS

Finish
SHUT HT. 35 Open HT. 41.5

66
FLOW DIRECTION

32

A/F

NPT ENDS

CONNECTION (INLET x OUTLET) 1/4MNPT x 1/4FNPT 3/8MNPT x 3/8FNPT 1/2MNPT x 1/2FNPT 3/4MNPT x 3/4FNPT 1/4MBSP x 1/4FBSP 3/8MBSP x 3/8FBSP 1/2MBSP x 1/2FBSP 3/4MBSP x 3/4FBSP

PART No. G4 PSA - N G6 PSA - N G8 PSA - N G12 PSA - N G4 PSA - R G6 PSA - R G8 PSA - R G12 PSA - R

OPTIONAL ITEM
DRAIN VALVE A compact miniature drain valve to be used with multiport valves and transmitters for draining or venting of instruments.
A

Size 1/4NPT 3/8NPT 1/2NPT 3/4NPT

SIZE

A 37.3 37.3 42.1 42.1

L 14.3 14.3 19.1 19.1

PART NO. G4DVN G6DVN G8DVN G12DVN

DRAIN VALVE

10

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Single Block & Bleed Gauge Valves

Model No. GIV

p 9 2 ( M ax . O

e n)

32 SQ

FL O W 57

102
DESCRIPTION Needle Valve with down stream vent for usage with Static Pressure Gauge and instrument installation for isolation and venting. Test Pressure : 25C Room Temperature Hydrostatic : Body - 620 bars Seat - 415 bars Pneumatic : Seat - 40 bars Gland Packing : PTFE Graphoil Material : Standard : Temperatures above 180

92 (Max. Open)

92 (Max. Open)

: A 105, A 479 304, A 479 316, A182 GR F 316, Monel, Hastelloy : CS Zinc plated. SS Natural

32 SQ

32 SQ

Finish
FLOW 57 102

FLOW 44 89

CONNECTIONS (INLET x OUTLET) 1/2 MNPT x 1/2 MNPT 1/2MNPT x 1/2FNPT 1/2FNPT x 1/2FNPT 3/4MNPT x 1/2FNPT

PART No. G8 GIV.M.N.D G8 GIV.M/F.N.D G8 GIV.F.N.D G12-8 GIV.M/F.N.D

Note: Also available with BSP and BSP Taper Pipe Threads bigger pipe connections on request.

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11

Valves

Valves

Double Block & Bleed Gauge Valves

Model No. 2 GIV

DESCRIPTION Designed for use with Gauges, switches or Pressure Transmitter. These Gauge Valve incorporates Two-Valve with single outlet that combines isolation, calibration and venting. Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE Graphoil Material : Standard : Temperatures above 180C

: A 105, A 479 304, A 479 316, A182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural

Finish

CONNECTIONS (INLET x OUTLET) MNPT x 1/2MNPT 1/2MNPT x 1/2FNPT 1/2FNPT x 1/2MNPT 1/2FNPT x 1/2FNPT 3/4MNPT x FNPT

PART No. G8-2 GIV. M.N.D G8-2 GIV.M/F.N.D G8-2 GIV.F/M.N.D G8-2 GIV.F.N.D G12-8-2 GIV.M/F.N.D

Note: Also available with BSP and BSP Taper Pipe Threads bigger pipe connections on request.

12

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Two Valve (three-way) Manifold for Pressure Instruments

TION VALV E

Model No. G2VM1

ISOLA

VENT VA

LVE

DESCRIPTION Two valve manifold is designed in a single block with female screwed inlet and outlet ports combining isolation valve and calibration / vent valve. Generally used on static pressure transmitters, switches and gauges. PROCESS PORT 1/2 NPT(F) 1/2 NPT(F) 3/4 NPT(F) 1/2 BSP(F) 1/2 NBSW 3/4NBSW ANGLE TYPE II 1/2 NPT(F) 3/4 NPT(F) 1/2NPT(F) 1/2 NPT(F) 1/2 NPT(F) 3/4 NPT(F) 1/2 NPT(F) 1/2 NPT(F) 70 70 70 70 98 98 98 98 110 110 110 110 GAUGE PORT 1/2 NPT(F) 1/2 NPT(F) 3/4 NPT(F) 1/2 BSP(F) 1/2 NPT(F) 1/2 NPT(F) DRAIN PORT 1/4 NPT(F) 1/2 NPT(F) 3/4 NPT(F) 1/2 BSP(F) 1/2 NPT(F) 1/2 NPT(F) A 70 70 70 70 70 70 L1 98 98 98 98 98 98 L2 110 110 110 110 110 110

L2 AP
L1 APPROX OPEN ISOLATION VALVE

PROX

OPEN

GAUGE INLINE WITH DRAIN/VENT AND PROCESS A T RIGHT ANGLE

VENT VALVE

1/2 BSP(F) 3/4 NPT(F) 1/2 NBSW 3/4 NBSW

L2 APPROX OPEN OPTIONAL ITEM

INSTRUMENT

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material : A 105, A 182 GR F 304, A 182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural : Drain plug. Three piece union for gauge positioning

INSTRUMENT

VENT

PROCESS

Finish
PROCESS VENT

Option
THREE PIECE UNION FOR GUAGE POSITIONING

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13

Manifolds

Manifolds

108

LVE

Two Valve Manifold

Model No. G2VM2

30

VEN T VA

ISOL

ATIO

N VA

LVE

Vent valve on top and isolation valve on side

142
DESCRIPTION Two valve manifold is designed in a single block with female screwed inlet and outlet port combining isolation valve and calibration / vent valve. Generally used on static pressure transmitters, switches or gauges. Connections : Process : 1/2NPT (F) Instrument : 1/2NPT (F) Drain/Vent : 1/4 NPT (F), 1/2NPT (F)

INSTRUMENT ISOLATION VALVE

64 25 6

VENT

PROCESS 64

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material : A 105, A 182 / A 479 GR F 304, A 182 / A 479 GR F316, Monel, Hastelloy : CS zinc plated. SS Natural : Drain Plug. Three piece union for gauge positioning : Mounting Bolts - IS : 1364 - 1960 - 2 Nos

VENT

VENT VALVE

108

PROCESS

Finish
ISOLATION VALVE

30

Option

142

Accessory

14

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Manifold

MOU 2 Nos . NTI NG 8.5 HOL Two Valve E

INS TRU MEN T

50

Model No. G2 VMPTM 1

VEN T VA

50

LVE

ISOL

ATIO N

VAL VE

SS opposed Isolation & vent valve 206on process side and drain

PRO

CE

50
INSTRUMENT

2 Nos.8.5 MOUNTING HOLE ISOLATION VALVE

DESCRIPTION Two valve manifold is designed in a single block with female screwed inlet and outlet port combining isolation valve and vent / calibration valve . Generally used on static pressure transmitters, switches or gauges. Connections : Process : 1/2NPT (F) Instrument : 1/2NPT (F) Drain/Vent : 1/4 NPT (F)

VENT VALVE

50

PROCESS 206

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar
INSTRUMENT

32

Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material : A 105, A 182 / A 479 GR F 304, A 182 / A 479 GR F316, Monel, Hastelloy : CS zinc plated. SS Natural : Drain Plug. Three piece union for gauge positioning : Mounting Bolts - IS : 1364 - 1960

76

Finish Option
VENT PROCESS

Accessory

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15

Manifolds

Manifolds

60 Two Valve T Type Manifold for Pressure Instruments .3 41

Model No. G2 VMPF 1

93 MAX. OPEN 16

f12 HOLES FOR INSTRUMENT MOUNTING f12 HOLES FOR FORINSTRUMENT MOUNTING

DESCRIPTION Two valve manifold is designed in a single block with female screwed inlet and outlet port combining isolation valve and vent / calibration valve . Generally used on static pressure transmitters, switches or gauges. Connections : Process : 1/2NPT (F) Instrument : Flanged Drain/Vent : 1/4 NPT (F)

92 MAX. OPEN

ISOLATION VALVE VENT VALVE

INSTRUMENT

VENT

12 MM SLOT FOR INSTRUMENT MOUNTING

PROCESS

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar

28

INSTRUMENT SIDE

VENT PLUG (OPTIONAL)

60 41.3

Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material : A 105, A 182 GR F 304, A 182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural : Drain Plug : Mounting Bolts - IS : 1364 - 1960 - 2 Nos Interface seal - PTFE / VITON - 1 Nos

Finish Option Accessory

28 20 7 PROCESS 7 43

16

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LA

TIO N

24 2M

EQ U

AL

IZE RV AL

Three Valve Manifold (separately Mounted)

Model No. G3 VMPP 1

VE

VA L

VE

AX

.O

ISO PE N

Manifolds
LA
17

ISO

Valve on three sides with screwed connections

INSTRUMENT SIDE

DESCRIPTION Designed for applications to facilitate remote mounting of differential pressure instruments. Dimensions shown above are for the standard 54 mm or 2 1/8 inch instrument connection. Centre distance found in majority of instruments. The manifold is also available for instruments with other centre distances for instrument connections (as 55 mm, 56 mm and 57 mm) but dimensions shown will vary. Please consult us for these dimensions. Useful for installations in remote fields eliminating conventional method of piping. Connections : Process : NPT (F) Instrument : NPT (F) Drain/Vent : NPT (F)

2 Now f 6.35 HOLES

20 54 86 PROCESS SIDE

INSTRUMENT

32

64

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C

PROCESS

Material
EQUALIZER VALVE

: A 105, A 182 GR F 304, A 182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural : Drain Port on instrument side with drain plug (Dimension 64 becomes 82) Test Port on process side with plug. : Mounting Bolts - IS : 1364 - 1960 - 2 Nos

Finish
92 ISOLATION VALVE

ISOLATION VALVE

Option
28

242 MAX. OPEN

Accessory

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Manifolds

EQUAL IZER TION V A LVE

VALVE

ISOLA

Model No.G3VMPF 2

41.3

All valves on top, screwed process connections

54
EQUALIZER VALVE

101.6 130
ISOLATION VALVE

DESCRIPTION Designed for direct mounting on to standard differential pressure transmitters. This manifold block incorporates three valves, two main process isolation valves and one equalising valve. This design is suitable where the straight valve may foul with the instrument and to provide ease of operation. Dimensions shown above are for the standard 54 mm or 2 1/8 inch instrument connection Centre distance found in majority of instruments. The manifold is also available for instruments with other centre distances for instrument connections (as 55 mm, 56 mm and 57 mm) but dimensions shown will vary. Please consult factory for these dimensions. Connections : Process : NPT (F) Instrument : Flanged Drain/Vent : NPT (F)

41.3

ISOLATION VALVE

54 101.6 130

4 Nos. f12 HOLE FOR INSTRUMENT MOUNTING

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C

INSTRUMENT 158 Max. Open

Material

: A 105, A 182 / A 479 GR F 304, A 182 / A 479 GR F316, Monel, Hastelloy : CS zinc plated. SS Natural : Drain Port on instrument side with drain plug. Test Port on process side with plug. : Mounting Bolts - IS : 1364 - 1960 - 4 Nos Interface seal - PTFE / VITON - 2 Nos

PROCESS SIDE

INSTRUMENT SIDE

Finish Option
PROCESS

76

38

Accessory
32

18

ISOLA
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TION V A

LVE

Three Valve Manifold, Direct Mounting

Three Valve Manifold, Direct Mounting - T Type

60 41.3
Model No. G3 VMPF 1

Screwed process and flanged instrument connection

EQUALIZER VALVE 95 MAX. OPEN 4-Nos. 12 f HOLES FOR INSTRUMENT MOUNTING ISOLATION VALVE R

72

DESCRIPTION Designed for direct mounting on to standard differential pressure transmitters. This manifold block incorporates three valves, two main process isolation valves and one equalising valve.

30

ISOLATION VALVE

Dimensions shown above are for the standard 54 mm or 2 1/8 inch instrument connection Centre distance found in majority of instruments. The manifold is also available for instruments with other centre distances for instrument connections (as 55 mm, 56 mm and 57 mm) but dimensions shown will vary. Please consult us for these dimensions. Connections : Process : NPT (F) Instrument : Direct on instrument Drain/Vent : NPT (F)

54 242 MAX OPEN

INSTRUMENT SIDE

2 NOW. 1/4'' NPT VENT PLUG (OPTIONAL)

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material : A 105, A 182 GR F 304, A 182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural : Two PTFE seal ring and four 7/16 UNF HI. Steel mounting bolts available on request.

20 86 PROCESS SIDE

2-NOS. f6.35 HOLES FOR MOUNTING.

Finish Accessories

60 41.3

INSTRUMENT

Mounting Kit : Mounting bracket with U bolts and necessary kits for fitting on 2NB stanchion pipe stand or wall mount. (to be ordered seperately)
VENT

72

VENT

Option

: Drain Port on instrument side with drain plug. Test Port on process side with plug. : Mounting Bolts - IS : 1364 - 1960 - 4 Nos Interface seal - PTFE / VITON - 2 Nos

PROCESS 30

Accessory

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19

Manifolds

Manifolds

2- N OS. f 6 FOR .35 H MO OLES UNT ING

INS TRU M 20

Three Valve Manifold, Direct Mounting - H Type

ENT SI

DE

Model No. G3 VMFF 1

PRO 86 CES DESCRIPTION direct or remote mounting of differential pressure S Designed SID forFor transmitters. remote mounting two oval / kidney flanges are Econnecting used for process pipe to manifold block. The manifold
Flanged instrument and process connection
EQUALIZER VALVE 95 MAX. OPEN 4-NOW. f12 HOLES FOR INSTRUMENT MOUNTING ISOLATION VALVE ISOLATION VALVE

block incorporate two main valves for process isolation and one valve for equalizing. Dimensions shown above are for the standard 54 mm or 2 1/8 inch instrument connection Centre distance found in majority of instruments. The manifold is also available for instruments with other centre distances for instrument connections (as 55 mm, 56 mm and 57 mm) but dimensions shown will vary. Please consult us for these dimensions. Connections : Process : Flanged Instrument : Flanged Drain/Vent : NPT (F)

54 242 MAX. OPEN 2 NOS. 1.4'' NPT VENT PLUG (OPTIONAL) 37

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material : A 105, A 182 GR F 304, A 182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural : Two PTFE seal ring and four 7/16 UNF HI. Steel mounting bolts available on request.

2-NOS. f 6.35 HOLES FOR MOUNTING

INSTRUMENT SIDE 20

Finish
86 PROCESS SIDE 4 NOS. 7/16'' UNF TAPPED HOLES FOR DP TRANSMITER INSTRUMENT

Accessories

Mounting Kit : Mounting bracket with U bolts and necessary kits for fitting on 2NB stanchion pipe stand or wall mount. (to be ordered seperately) Option : Drain Port on instrument side with drain plug. Test Port on process side with plug. : Mounting Bolts - IS : 1364 - 1960 - 4 Nos Interface seal - PTFE / VITON - 2 Nos

95

41.3 60

Accessory
PROCESS

20

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37

2N OS VEN (OP T TIO

Coplanar Mounting Three Valve Manifold With Drain Plugs

Model No. G3 VMC 1

DESCRIPTION Designed as a new series of process instrument manifold for particular transmitter models. The coplanar manifold when assembled to transmitter has the advantage of compact size with ease for operation in minimum space, thereby eliminating several components in integrating the manifold to the transmitter. The coplanar manifold has two isolating valves, one equalizer valve and two vent ports duly plugged. The manifold dimensions illustrated are for standard 54 mm or 2 1/8 inch instrument centres but available for other centres. The direct mounting facility to the base of the differential pressure transmitter results in less leakage points and more accurate measurements.

54 85 118

Connections
54 85 118 2- f20.3 34 2NOS. 1.4'' NPT VENT CONNECION

: Process : NPT (F) Instrument : Flanged Drain/Vent : NPT (F)

2NO S VEN . 1.4'' N T CO NNE C

2-3/8'' x'16UNC - 2B

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bars Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C

2-2/2'' NPT

INSTRUMENT

Material

: A 105, A 182 / A 479 GR F 304, A 182 / A 479 GR F316, Monel, Hastelloy : CS zinc plated. SS Natural : Test Port on process side with plug. : Mounting Bolts - IS : 1364 - 1960 - 4 Nos

Finish Optional
PROCESS

Accessory

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21

Manifolds

Manifolds

VE L A V N O I T A Z I EQUAL
Five Valve Manifold, Remote Mounted Type

LVE A V T N E V / N I DRA

E V L A V T N E V / N D RA I
256 MAX. OP EN
29 80

Model No. G5 VMPP 1

ISOLATION VA

ISOLATION VA

LVE

Screwed connections

INSTRUMENT SIDE 2 NOS. 1/4'' NPT VENT PORT (PLUGGED)

DESCRIPTION Five Valve Manifold G5 VMPP-1 incorporate two process isolation valves, one equalizer valve and two drain/vent valves with separate connections in a compact manifold block. The Model G5 VMPP-1 2 NOS. MOUNTING HOLES M8 x 15 DEEP is designed for remote mounting away from the differential pressure instrument and joined by tube or pipe impulse lines. They have threaded connections of which the most popular are detailed below but also available to suit other sizes and standards.
31 6

54 100 PROCESS SIDE EQUALIZATION VALVE DRAIN/VENT VALVE DRAIN/VENT VALVE

Dimensions shown above are for the standard 54 mm or 2 1/8 inch instrument connection. Centre distance found in majority of instruments. The manifold is also available for instruments with other centre distances for instrument connections (as 55 mm, 56 mm and 57 mm) but dimensions shown will vary. Please consult us for these dimensions. Connections : Process : NPT (F) Instrument : NPT (F) Drain/Vent : NPT (F)

ISOLATION VALVE

ISOLATION VALVE 32

130 MAX OPEN

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bars Seat - 415 bars Pneumatic : Seat - 40 bars Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material : A 105, A 182 / A 479 GR F 304, A 182 / A 479 GR F316, Monel, Hastelloy : CS zinc plated. SS Natural : Test Port on precess side with plug. : Mounting Bolts - IS : 1364 - 1960 - 2 Nos

256 MAX. OPEN INSTRUMENT VENT VENT

Finish Option
PROCESS

Accessory

22

www.generalinstruments.net

VALVE

Five Valve Manifold, Remote Mounted Type

DRAIN

VALVE
Model No. G5 VMPP 2

ZATIO N

EQUAL I

ISOLA

EQUAL I

TION V A

LVE

ISOLA
Screwed process and Instrument connection Drain in front
54

ZATIO N

VALVE

TION V A

LVE

86 DESCRIPTION Five Valve Manifold G5 VMPP- 2 incorporate two process isolation 242 M valves, two equalizer valve and one drain/vent valve with a common AX. drain connection in a compact manifold block. The Model G5 VMPP O designed EN for remote mounting away from the differential pressure 2 isP instrument and joined by tube or pipe impulse lines. They have
threaded connections of which the most popular are detailed below but also available to suit other sizes and Standards. Dimensions shown above are for the standard 54 mm or 2 1/8 inch instrument connection Centre distance found in majority of instruments. The manifold is also available for instruments with other centre distances for instrument connections (as 55 mm, 56 mm and 57 mm) but dimensions shown will vary. Please consult us for these dimensions. Connections : Process : NPT (F) Instrument : NPT (F) Drain/Vent : NPT (F)

25.4

2 NOS - f 7 HOLE FOR MOUNTING DRAIN VALVE EQUALIZATION VALVE EQUALIZATION VALVE

140 Max. Open

ISOLATION VALVE

ISOLATION VALVE

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material : A 105, A 182 / A 479 GR F 304, A 182 / A 479 GR F316, Monel, Hastelloy : CS zinc plated. SS Natural : Test Port on precess side with plug. : Mounting Bolts - IS : 1364 - 1960 - 2 Nos

86 242 MAX. OPEN INSTRUMENT EQUALIZE TEST ISOLATE VENT TEST ISOLATE

Finish Option Accessory

PROCESS

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23

Manifolds

Manifolds

Five Valve Manifold, Direct Mounting

Model No. G5 VMPF 2

DE I S S pen S O E . C x O a PR 158 M

Vent valves on side and rest on top, screwed process connection

EQUALIZER VALVE ISOLATION VALVE ISOLATION VALVE

DESCRIPTION Five Valve Manifold Model G5 VMPF 2 is designed for direct mounting on differential pressure instruments. The manifold incorporates two process isolation valves, one equ alizer valve and two drain/vent valves with separate connections. The process connection is through threaded connections for tube or pipe assembly. The valves are suitably angled to prevent fouling with the instrument. Dimensions shown are for the standard 54 mm or 2 1/8 inch instrument connection centres but also available for other centres on request.

38

32

41.3

VENT VALVE

VENT VALVE

Connections
2 Nos. 1/4'' NPT VENT PORT (PLUGGED)

: Process : NPT (F) Instrument : Flanged Drain/Vent : NPT (F)

4 Nos. f 12 HOLES INSTRUMENT MOUNTING

54 101.6 140 158

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C
VENT

INSTRUMENT PROCESS SIDE 158 Max. Open 76 38 VENT

Material

: A 105, A 182 / A 479 GR F 304, A 182 / A 479 GR F316, Monel, Hastelloy : CS zinc plated. SS Natural : Test Port on precess side with plug. : Mounting Bolts - IS : 1364 - 1960 - 4 Nos Interface seal - PTFE / VITON - 2 Nos

INSTRUMENT SIDE

Finish Option
PROCESS

Accessory
32

24

IDE S T N ME U R T S IN
www.generalinstruments.net

76

60 Five - Valve Manifold, .3 Direct Mounting - T Type 41

Model No. G5 VMPF 1

90

Screwed process and flanged instrument connection

60 41.3

32

DESCRIPTION Five Valve Manifold Model T type Model G5 VMPF 1 is designed for direct mounting on differential pressure instruments. The manifold incorporates two process isolation valves, one equalizer valve and two drain/vent valves in a compact block. The process connection is threaded for connections by tube or pipe fittings. Dimensions shown are for the standard 54 mm or 2 1/8 inch centres for instrument and process connections but are available for other centres on request. Thread details shown are for standard popular sizes and available to suit other thread standards. Connections : Process : NPT (F) Instrument : Flanged Drain/Vent : NPT (F)

20

25

90

100

2-NOS 6.35 f THROUGH HOLES FOR MOUNTING.

32

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C

INSTRUMENT VENT VENT

EQUALIZATION VALVE INST. VENT VALVE INST. VENT VALVE

Material

: A 105, A 182 GR F 304, A 182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural

PROCESS

114 MAX OPEN

Finish

4-NOS. 12 f HOLES FOR INSTRUMENT MOUNTING ISOLATION VALVE

ISOLATION VALVE

Mounting Kit : Mounting bracket with U bolts and necessary kits for fitting on 2NB stanchion pipe stand or wall mount. (to be ordered separately) Option : Test Port on precess side with plug . : Mounting Bolts - IS : 1364 - 1960 - 4 Nos Interface seal - PTFE / VITON - 2 Nos

54 256 MAX. OPEN

Accessory

www.generalinstruments.net

25

Manifolds

Manifolds

Five - Valve Manifold, Direct Mounting - H Type

Model No. G5 VMFF 1

Flanged instrument and process connection-drain port on one side optional test port at bottom

96

86 SIDE S CES PRO

DESCRIPTION Five - Valve Manifold Model G5 VMFF 1 is designed for direct or remote mounting of differential pressure transmitters. For remote mounting two oval / kidney flanges are used for connecting process pipe to manifold block. These manifold block incorporate five valves, two main valve for process isolation valve for vent two valves for equalizing. Dimensions shown above are for the standard 54 mm or 2 1/8 inch instrument connection Centre distance found in majority of instruments. The manifold is also available for instruments with other centre distances for instrument connections (as 55 mm, 56 mm and 57 mm) but dimensions shown will vary. Please consult us for these dimensions. Connections : Process : Flanged Instrument : Flanged Drain/Vent : NPT (F)
60 41.3

86 PROCESS SIDE

4 Nos. 7/16'' UNF

INSTRUMENT EQUALIZE STATIC/TEST ISOLATE VENT STATIC/TEST ISOLATE Vent Valve

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material

EQUALIZING VALVE

PROCESS

EQUALIZING VALVE

: A 105, A 182 GR F 304, A 182 GR F 316, Monel, Hastelloy : CS zinc plated. SS Natural

120

Finish

ISOLATION VALVE

ISOLATION VALVE

Mounting Kit : Mounting bracket with U bolts and necessary kits for fitting on 2NB stanchion pipe stand or wall mount. (to be ordered separately) Option : Test Port on precess side with plug. : Mounting Bolts - IS : 1364 - 1960 - 4 Nos Interface seal - PTFE / VITON - 2 Nos

54 242 INSTRUMENT SIDE

Accessory

26

www.generalinstruments.net

Coplanar Mounting Five Valve Manifold

Model No. G5 VMC1

41.3

54 127DESCRIPTION 283
Five Valve Manifold Model G5 VMC 1 is designed as a new series of process instrument manifold for particular transmitter models. The coplanar manifold when assembled to transmitter has the advantage of compact size with ease for operation in minimum space, thereby eliminating several components in integrating the manifold to the transmitter. The coplanar manifold has two isolating valves, one equalizer valve and two vent valves and two bottom test ports duly plugged. The manifold dimensions illustrated are for standard 54 mm or 2 1/8 inch instrument centres but available for other centres. The direct mounting facility to the base of the differential pressure transmitter results in lesser leakage points and more accurate measurements. Connections : Process : 1/2 NPT (F) Instrument : Flanged Drain/Vent : 1/4 NPT (F)

4 Nos. f12 MOUNTING HOLES

41.3

54 127 283 4 Nos. f12 MOUNTING HOLES

64

142

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material : A 105, A 182 / A 479 GR F 304, A 182 / A 479 GR F316, Monel, Hastelloy : CS zinc plated. SS Natural : Test Port on precess side with plug. : Mounting Bolts - IS : 1364 - 1960 - 4 Nos

26.2

54 85

2 Nos. 3/8'' - 16UNC x 14.7 DEEP.

INSTRUMENT VENT EQUALIZE VENT

34

Finish Optional Accessory

ISOLATE PROCESS

ISOLATE

www.generalinstruments.net

27

64

142

Manifolds

Manifolds

Coplanar Mounting Five Valve Manifold

Model No. G5 VMC2

DESCRIPTION Five Valve Manifold Model G5 VMC 2 is designed as a new series of process instrument manifold for particular transmitter models. The coplanar manifold when assembled to transmitter has the advantage of compact size with ease for operation in minimum space, thereby eliminating several components in integrating the manifold to the transmitter. The coplanar manifold has two isolating valves, one equalizer valve and two vent valves and two bottom test ports duly plugged. The manifold dimensions illustrated are for standard 54 mm or 2 1/8 inch instrument centres but available for other centres. The direct mounting facility to the base of the differential pressure transmitter results in lesser leakage points and more accurate measurements. Connections : Process : NPT (F) Instrument : Flanged Drain/Vent : NPT (F)

Test Pressure : @ 25C Room Temperature Hydrostatic : Body - 620 bar Seat - 415 bar Pneumatic : Seat - 40 bar Gland Packing : PTFE : Standard : GRAPHOIL: Temperatures above 180C Material : A 105, A 182 / A 479 GR F 304, A 182 / A 479 GR F316, Monel, Hastelloy : CS zinc plated. SS Natural : Test Port on precess side with plug. : Mounting Bolts - IS : 1364 - 1960 - 4 Nos

Finish Optional Accessory

28

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Head Office: 194/195, Gopi Tank Road, Mahim, Mumbai - 400016. Tel: 022-24454387, 24449177 Fax: 24449123, 24463507 E-mail: sales@generalinstruments.net, Website: www.generalinstruments.net
Branches:

60 3 . 41

BANGALORE: B Wing,1005, 10th Floor, Mittal Tower, M G Road - 560001 Telefax: 080-51510945 E-mail: gicbangalore@generalinstruments.net CHENNAI: 7, Block AD, Il Avenue, Annanagar - 600040 Ph: 044-26211763 Fax: 26203910 E-mail: gicchennai@generalinstruments.net GOA: D-2/5, Mapusa Industrial Estate, Mapusa - 403507 Ph: 0832-2262610 Fax: 2262814 E-mail: sales@generalinstruments.net KOLKATA: Unit No. 4, 18, Rabindra Sarani, Poddar Court - 700001 Ph: 0091-9339144886(M) E-mail: gickolkata@generalinstruments.net NEWDELHI: 511, Eros Apartments, 56, Nehru Place - 110019 Ph: 011-51607463, 26433201 Fax: 51607464 E-mail: gicdelhi@generalinstruments.net VADODARA: 715, Yashkamal Building, Tilak Road - 390005 Ph: 0265-2225192 Telefax: 2362475 E-mail: gicbaroda@generalinstruments.net