DOCUMENT No PCPL-0532-4-407-04-07 1.0 1.

1 SCOPE :

INDUCTION MOTOR

SECTION - 4 PAGE: 1 of 5

This specification covers the design, material, construction features, manufacture, inspection and testing at the VENDORs/his SUB VENDORs Works, delivery to site & performance testing of three phase squirrel cage induction motors for general purpose. CODES AND STANDARDS The design, material, construction, manufacture, inspection, testing and performance of induction motor shall comply with all currently applicable statutes, regulations and safety codes in the locality where the equipment are installed. The equipment shall also conform to the latest applicable standards. Nothing in this specification shall be construed to relieve the VENDOR of this responsibility. Motors shall conform to the latest applicable standards as given below. In case of conflict between the standards and this specification, this specification shall govern. 1. 2. 3. 4. 5. 6. 7. 8. 9. IS325 IS4729 IS3202 IS4691 IS2253 IS4728 IS6362 IS4029 IS2968 INDUCTION MOTORS-THREE PHASE MEASUREMENT AND EVALUATION ROTATING ELECTRICAL MACHINES OF VIBRATION OF

2.0 2.1

2.2

CODE OF PRACTICE FOR CLIMATE PROOFING DEGREES OF PROTECTION PROVIDED BY FOR ROTATING ELECTRICAL MACHINERY ENCLOSURES

DESIGNATIONS FOR TYPES OF CONSTRUCTION & MOUNTING ARRANGEMENTS OF ROTATING ELECTRICAL MACHINES TERMINAL MARKING MACHINERY FOR ROTATING ELECTRICAL

DESIGNATION OF METHODS OF COOLING FOR ROTATING ELECTRICAL MACHINES GUIDE FOR TESTING THREE PHASE INDUCTION MOTORS DIMENSIONS OF SLIDE RAILS FOR ELECTRIC MOTORS

3.0 3.1 4.0

DRIVEN EQUIPMENT: The motors procured under this specification are required to drive the fuel oil transfer pumps and cooling tower plants of ITC-PPD Tiruvattiyur, Chennai. PERFORMANCE AND CHARACTERISTICS

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-07 4.1

INDUCTION MOTOR

SECTION - 4 PAGE: 2 of 5

Motors shall be capable of giving rated output without reduction in the expected life span when operated continuously under supply conditions as specified below. a) b) c) Variation of supply voltage from rated motor voltage Variation in supply frequency from rated frequency Combined voltage and frequency variation +/- 6% +/- 3% +/- 9%

4.2 4.3

Motors shall be suitable for full voltage direct-on-line starting. Motors shall be capable of starting and accelerating the load with the applicable method of starting, without exceeding acceptable winding temperatures, when the supply voltage is in the range 85% to 110% of the rated motor voltage. The locked rotor current of the motor shall not exceed 600% of full load current, subject to tolerance as per the applicable standard. Motors shall be designed to withstand 120% of rated speed for two minutes without any mechanical damage, in either direction of rotation. The motor vibration levels shall be within the limits specified in applicable standard. The guaranteed performances of the motor shall be met with tolerances specified in applicable standard. INSULATION The class of insulation shall be Class B. Any joints in the motor insulation such as at coil connections or between slot and end winding sections, shall have strength equivalent to that of the slot sections of the coil. The insulation shall be given tropical and fungicidal treatment for successful operation of the motor in hot, humid and tropical climate. The tropicalising treatment shall be as per the applicable standard. TEMPERATURE RISE The temperature rises shall not exceed the values given below: Temperature Measurement by Insulation class Maximum temperature rise for all types of enclosures Thermometer Method E B Winding Resistance Method E B 65 degree centigrade 70 degree centigrade 75 degree centigrade 80 degree centigrade

4.4 4.5 4.6 4.7 5.0 5.1 5.2 5.3

6.0 6.1

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-07

INDUCTION MOTOR

SECTION - 4 PAGE: 3 of 5

The above temperature rises are for an ambient temperature of 40 degree centigrade. The temperature rises for other ambient conditions shall be modified accordingly. 6.2 7.0 7.1 The motors are required for outdoor installation and hence account shall be taken of heating due to direct exposure to solar radiation. CONSTRUCTIONAL FEATURES The motor construction shall be suitable for easy disassembly and reassembly. The enclosures shall be sturdy and shall permit easy removal of any part of the motor for inspection and repairs. Motors weighing more than 25 kg. shall be provided with eyebolts, lugs or other means to facilitate safe lifting The rotor bars shall not be insulated in the slot portion between the iron core laminations and the bars. The motors shall be of horizontal foot mounted type. The motors shall be designed to permit convenient access for drilling vertically through motor feet or mounting flange for installation of Purchasers dowel pins after motor are mounted with the driven equipment. BEARINGS Greased ball bearings or roller bearings shall be of reputed make subject to the PURCHASERs approval. The life expectancy of the bearings shall be stated. The bearings shall be so constructed that the loss of lubricating fluid is kept to a minimum and greasing shall be possible without any dismantling operation. The bearings shall prevent dirt and water from getting into the motor. Bearing lubricant shall not find access to motor winding. The bearings shall permit running of the motor in either direction of rotation. Lubricants shall be selected for prolonged storage and normal use of the motors in tropical climate and shall contain corrosion and oxidation inhibitors and free from water/ moisture contamination. Grease shall have suitable bleeding characteristics to minimise setting. TERMINAL BOX Stator leads shall be brought out to the terminal box as an insulated cable through a suitable barrier and terminated in a clamp type terminal. Terminal boxes shall be of weather proof construction designed for outdoor service, to eliminate entry of dust and water. Gaskets of neoprene or approved equivalent shall be provided at cover joints and between box and motor frame. The terminal box shall be suitable for top and bottom entry of cables. The terminal box shall be capable of being turned through 360 degree in steps of 90 degree. DATE:22-06-2006 ISSUE No: P0

7.2 7.3 7.4 7.5

8.0 8.1 8.2 8.3 8.4 8.5

9.0 9.1 9.2

9.3 9.4

DOCUMENT No PCPL-0532-4-407-04-07 9.5

INDUCTION MOTOR

SECTION - 4 PAGE: 4 of 5

The terminals shall be of the stud type with necessary plain washers, spring washers and check-nuts. They shall be substantially designed for the current carrying capacity and shall ensure ample phase to phase and phase to ground clearances. Suitable cable glands and cable lugs shall be supplied by the motor vendor to match Purchasers cables. Sizes of cable lugs & terminal boxes shall be suitable for the cable sizes indicated below: Motor Rating up to 3 kW 7.5 75 kW kW Cable Size 3C x 3C x 4 Sqmm Al-PVC-A 6 Sqmm Al-PVC-A Terminal Box Size 100 x 100 x 60 100 x 100 x 60 500 x 500 x 200

9.6 9.7

3C x 240 Sqmm Al-PVC-A

10.0 10.1

PAINT AND FINISH Motor external parts shall be finished and painted to produce a neat and durable surface which would prevent rusting and corrosion. The equipment shall be thoroughly degreased, all rust, sharp edges and scale removed and treated with one coat of primer and finished with two coats of grey enamel paint. The motor fan shall also be painted to withstand corrosion. HEATING DURING IDLE PERIODS For motors rated below 30 KW, during idle periods, the stator winding will be connected to a 24 V single phase, 50 Hz, AC supply for heating and elimination of moisture. The supply will be connected between any two terminals for a delta connected motor and between one terminal and other two shorted terminals for a star connected motor. The VENDOR shall clearly bring out in his offer if there is any objection to the above method of heating, stating, reasons thereof. ACCESSORIES Earthing Pads : Two independent earthing points shall be provided on opposite sides of the motor, for bolted connection of the PURCHASERs earthing conductors, as specified in the Data Sheet. These earthing points shall be in addition to earthing stud provided in the terminal box.

10.2 11.0 11.1

12.0 12.1

12.2

Shaft Extension : The motors shall be provided with a bare shaft extension having a key slot and a key at the driving end. Wherever specified shaft extension on both sides shall be provided.

12.3

Motor Half Coupling :

DATE:22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-07

INDUCTION MOTOR

SECTION - 4 PAGE: 5 of 5

When the motor half coupling is supplied by the driven equipment vendor, the motor vendor shall strictly adhere to the dimensional requirements and other instructions related to accessory. 12.4 Space Heaters : Motors rated 30 KW and above shall be provided with space heaters suitable for 240 V, 1-ph, 50 Hz, AC supply. Space heaters shall have adequate capacity to maintain motor internal temperature above the dew point to prevent moisture condensation on the insulation during idle periods. 12.5 12.6 12.7 Terminal Box : Separate terminal boxes shall be provided for the stator leads and space heaters. Rating Plate : Rating plate giving all details as per relevant Indian Standard shall be provided. Drain Plug : Motors shall have drain plug so located that they will drain water resulting from condensation or other causes from all pockets in the motor casing. 13.0 13.1 TESTS Motor shall be subjected to all the routine tests as per applicable standard in the presence of the PURCHASERs representative. Copies of test certificates of type and routine tests, as specified in the distribution schedule, shall be furnished for the PURCHASERs approval.

DATE:22-06-2006 ISSUE No: P0