Jointed by PUSH-ON(T-TYPE) JOINT and KUBOLOCK-T JOINT CHECK SHEET Date Pipe Size DN

end of socket Feeler gauge Lock

Filled by

Site DRG No.

Set bolt

a0

top of rubber

Check position

a A
end of second

end of socket

Condition of Set bolt

(1, 3, 5 and 7 for DN300)

silver lines

Joint No. Pipe No. Symbol* (Length) Cleaning Groove of Socket Lubrication Distance a0 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

Distance a)

Distance A)

Feelergauge check Torque Condition 1 Set bolt 3 Gap b 5 7 Lock bolt Torque Judgment 1) aa0 (a0: Distance at setting of rubber gasket, see the above drawing) DN 2 300 400 450 500 600 700 900 1000 1200 max min A -A 22 26 25 27 33 32 41 36 43 3) Torque for set bolt = 100 N-m 4)Make the gap between Socket ring and theKUBOROCK-T inside nearly equal all around the socket. 5) Torque for Lock bolt 100 N-m Checked by *Symbol TTYPE
KUBOROCKT

Approved by

Jointed by MECHANICAL (K-TYPE) JOINT and KUBOLOCK-K JOINT CHECK SHEET Date Pipe Size DN Site DRG No.
Lock bolt

Filled by

Check position

DN (mm)

Distance A (mm)

DN (mm)

Distance A (mm)

80 100 150 200 250 300 350 400 450

212 210 196 191 187 162 159 159 158

to to to to to to to to to

220 220 210 210 210 190 190 190 190

500 600 700 800 900 1000 1100 1200

160 159 148 149 148 137 137 138

to to to to to to to to

190 190 180 180 180 170 170 170

T-head bolt

Condition of rubber gasket

5mm

0-5mm

Joint No. Pipe No. Symbol* (Length) Cleaning Lubrication Lock bolt torque1) T-head bolt torque2) 1 2 Distance a3) 3 4 1 2 Distance A4) 3 4 1 Condition of 2 5) rubber gasket 3 4 Judgment 1) Torque for Lock bolt: 100 N-m 300-600 700,800 900-1200 DN Torque(N-m) 100 150 200 2) Torque for T-head bolt: DN 80 100-600 700,800 900-1200 Torque(N-m) 100 150 200 60 3) a: Max. Min.5 mm 4) Refer to the above table 5) There shall be no A and C or A, B and C. *Symbol KTYPE KUBOROCKK

Checked by

Approved by

Jointed by

Filled by

RESTRAINED (TLH-TYPE) JOINT CHECK SHEET

Date Pipe Size DN
Spigot ring Tie-bolt Washer

Site DRG No.

Socket ring Set bolt B Lock ring B Set bolt A Lock ring A

Welded bead

Joint No. Pipe No. Symbol* (Length) 1.Set Socket ring and Lock ring B 2.Set Spigot ring and Lock ring A 3.Lay pipes 4.Joint pipes 5.Fix Socket ring and Lock ring B 6.Tighten Tie-bolt 7.Final check on the tightenss of Tie-bolts 8.Judgment 4-1 4-2 5-1 5-2 5-3 6-1 7-1 2-1 2-2 2-3 2-4 2-5

Check point 2-1 Tapered face of Lock ring A is opposite to Welded bead. 2-2 Yellow line and Spigot ring are parallel by visual check. 2-3 Position of Set bolt A does not overlap with that of cut portion of Lock ring A. 2-4 The gap of the screwhead of all Set bolts A is within four threads. 2-5 The proper position of Lock ring A all around the spigot by checking with feeler gauge. 4-1 The proper position of the rubber gasket all around the socket by checking with feeler gauge. 4-2 The second line of spigot should be visible outside. 5-1 Position of Set bolt B does not overlap with that of cut portion of Lock ring B. 5-2 The center line of Socket ring bolt hole is in line with that of Spigot ring. 5-3 The gap of the screwhead of all Set bolts B is within four threads. 6-1 There is no gap between the washer and the spigot ring. 7-1 There is no gap between the washer and the spigot ring.(Before backfilling)

Checked by *Symbol TLHTYPE

Approved by

21
Taper Welded bead Taper Welded bead

22
Spigot ring Yellow line

23
Cut portion Cut portion

24
Set bolt

Lock ring

Lock ring Set bolt

Within four threads

25
L

Set bolt

41
AML (mm) 700 40 800 50 900 55 1000 65 1200 75 DN
Feeler gauge Feeler gauge

LA M L

L>A M L

A M L:A llow able M axim um Length

42

*Allaroundthespigot

Rubber gasket is out of the proper position.

*Allaroundthesocket
51

This line should be visible outside.

Cut portion

Cut portion Lock ring Set bolt

Lock ring
Silver line

This line should go into the socket.

53
Socket ring center line

Set bolt

52
Spigot ring Socket ring Center line

Set bolt Within four threads

A Spigot ring center line

61
Feeler gauge Spigot ring Tie -bolt

71
Feeler gauge Spigot ring Tie -bolt

W asher

W asher

*Before backflling

Jointed by

Filled by

FLANGE JOINT CHECK SHEET

Date Pipe Size DN Site DRG No.

tipe

Joint No. Pipe No. Symbol* (Length) Cleaningof flange face Bolting torque Location of gasket Judgment Joint No. Pipe No. Symbol* (Length) Cleaningof flange face Bolting torque L i of f gasket k Location Judgment Joint No. Pipe No. Symbol* (Length) Cleaningof flange face Bolting torque Location of gasket Judgment

Checked by *Symbol

Approved by