Technical Data General Section

Technical Data TD 61
www.reinhausen.com
2 TD 61/02
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NOTE
These technical data are intended for the calculator and designer of the transformer. This release replaces all previous releases
which then become invalid.
Dimensional drawings and connection diagrams are subject to change without prior notice.
Drawings submitted during bidding and ordering are always binding.
Since the on-load tap-changer is delivered to the specifications of the transformer manufacturer, the manufacturer
is responsible for selecting the correct properties of the on-load tap-changer so that the requirements of the
transformer are met.
This general section pertains to the following technical data.
VACUTAP V T ........................................... TD 124
VACUTAP V V ........................................... TD 203
VACUTAP V R ........................................... TD 237
OILTAP V ........................................... TD 82
OILTAP MS ........................................... TD 60
OILTAP M ........................................... TD 50
OILTAP RM ........................................... TD 130
OILTAP R ........................................... TD 115
OILTAP G ........................................... TD 48
DEETAP U ........................................... TD 51
Survey
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1 General .................................................................................................................................................................................................................. 5
1.1 How it functions .................................................................................................................................................................................... 5
1.2 Basic connections of the tap winding ............................................................................................................................................ 6
2 Characteristic properties of the on-load tap-changer..................................................................................................................... 7
2.1 Designations of the on-load tap-changer .................................................................................................................................... 7
2.2 Through-current, step voltage and step capacity....................................................................................................................... 10
2.3 Insulation ................................................................................................................................................................................................. 11
2.4 Overload .................................................................................................................................................................................................. 11
2.4.1 Through-currents greater than rated through-current .............................................................................................. 11
2.4.2 Operation at increased transformer power with improved cooling ....................................................................... 11
2.4.3 Required specifications for modes which are not defined by IEC 60354 or ANSI C57.91............................... 12
2.5 Short-circuit stress on on-load tap-changers and off-circuit tap-changers .................................................................... 12
2.6 Forced current division ........................................................................................................................................................................ 12
2.7 Permissible overexcitation.................................................................................................................................................................. 13
2.8 Multiple-column on-load tap-changers ........................................................................................................................................ 13
2.9 On-load tap-changer applications with variable step voltage............................................................................................... 13
2.10 Coarse tap winding/tapped winding, leakage inductance ....................................................................................................... 14
2.11 Potential connection of the tap winding ...................................................................................................................................... 14
2.12 On-load tap-changer in transformers for arcing furnaces (cf. also ordering sheets) ..................................................... 19
2.13 Installing the on-load tap-changer and off-circuit tap-changer ......................................................................................... 19
2.14 Activating the on-load tap-changer during the transformer test ........................................................................................ 19
2.15 Special applications .............................................................................................................................................................................. 19
2.16 Insulation oils ......................................................................................................................................................................................... 19
2.17 Service in arctic areas .......................................................................................................................................................................... 19
2.18 Hermetically sealed transformer with gas cushion .................................................................................................................... 19
2.19 Parallel jumpers for parallel connection of tap selector planes ............................................................................................ 19
3 Important information on design and installation ............................................................................................................................ 20
3.1 Designation of the terminal contacts of the tap selector and operating positions ........................................................ 20
3.2 Oil suction pipe ...................................................................................................................................................................................... 21
3.3 Oil filter unit ........................................................................................................................................................................................... 21
Table of Contents
Table of Contents
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Table of Contents
4 Protective relay RS 2001 ............................................................................................................................................................................... 21
5 Motor-drive units ED-S, ED-L ..................................................................................................................................................................... 22
5.1 Function .................................................................................................................................................................................................. 22
5.2 Type designations .................................................................................................................................................................................. 22
5.3 Technical data of the motor-drive unit ......................................................................................................................................... 23
6 Drive shaft ............................................................................................................................................................................................................ 24
7 Selecting the on-load tap-changer ............................................................................................................................................................ 24
7.1 Selection principle ................................................................................................................................................................................ 24
7.2 Examples of selecting the on-load tap-changer ......................................................................................................................... 25
8 Appendix ............................................................................................................................................................................................................... 28
Table of Contents
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1 General
1 General
1.1 Function principle
The on-load tap-changer provides uninterrupted voltage
regulation of transformers under load. The voltage is
regulated by changing the voltage ratio. This is done in steps.
The transformer is equipped with a tap winding whose
tappings are connected with the tap selector of the on-load
tap-changer.
This is the reason the on-load tap-changer is designed for
immersed installation in the transformer tank (fig. 1) to keep
the distances from the tap winding terminals to the tap
selectors short. The on-load tap-changer is activated by a
motor-drive. Drive shafts and bevel gear units mechanically
connect the motor-drive to the on-load tap-changer head.
Exception: The on-load tap-changer VACUTAP VT is fixed to
the active part of the dry-type transformer.
8997590D
Fig. 1 Transformer with on-load tap-changer, drawing
1 - On-load tap-changer
2 Motor-drive
3 Protective relay
4 Oil conservator
Fig. 2a
Connection principle of the on-load tap-changer
consisting of diverter switch and tap selector
On-load tap-changer (diverter switch-tap selector
principle)
The tap selector selects the desired tap which is then con-
nected to the no-load side of the diverter switch. This tap
then accepts the service current with the next diverter switch
operation.
The functions of the diverter switch and tap selector are
time-correlated during the tap change, see fig. 2a for
connection principle.
KHW 370 - 4
Tap selector
Diverter switch
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1 General
1.2 Basic connection of the tap winding (see fig. 3)
For possible basic connections, see the technical data of the
pertinent tap-changer type.
Fig. 3 Basic connections
a Without change-over selector
b With reversing switch
c With coarse tap selector
a b c
KHW 114-4
On-load tap-changer (selector switch principle)
It combines the characteristics of a diverter switch and a tap
selector. The change-over from one tap to the next takes
place in only one switching process, see fig. 2b for connec-
tion principle.
Fig. 2b
Connection principle of the on-load tap-changer based on
the selector switch principle
EV1004
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2 Characteristic properties of the on-load tap-changer
2 Characteristic properties of the on-load tap-changer
2.1 Designations of the on-load tap-changer
Each type of on-load tap-changer is available in many
designs, varying by number of poles, maximum rated
through-current, highest voltage for equipment U
m
, tap
selector size, and basic connection diagram. For this reason,
the designation of a certain on-load tap-changer model
must also indicate these features (see fig. 4). This gives the
on-load tap-changer an unique identification.
Number of steps and basic connection diagram
The tap selector can be extensively adjusted to the required
number of steps and the connection of the tap winding.
The applicable basic connection diagrams are differentiated
by tap selector contacts (10 to 18), number of operating
positions, number of mid-positions, and the change-over
selector design. Fig. 5 shows the designation of the basic
connection diagram.
The adjustment position is the position in which the on-load
tap-changer is delivered. The on-load tap-changer must be in
adjustment position mode during maintenance work (re-
moval or installation of the on-load tap-changer unit).
For further details, see the pertinent operating/maintenance
instructions.
Each design connection diagram of the on-load tap-changer
explicitly specifies the adjustment position.
The mid-position is the position in which the K contact is
connected in the reversing switch or coarse tap design.
The mid-position is usually also the adjustment position (see
design connection diagram of the on-load tap-changer).
1 mid-position: With 1 mid-position, there is no position
with the same voltage before or after the K contact.
3 mid-positions: With 3 mid-positions, there is no change in
voltage before and after the K contact.
Jumpered contacts are not considered as mid-positions.
Type
M I 601 123 / B 10 19 1 W
Basic connection diagram
Number of
poles
Tap selector size
Max. rated
through-current in A
and additional
identification of
the design
Highest voltage for
equipment U
m
in kV
Fig. 4
Designation of the on-load tap-changer
Example: On-load tap-changer, type M, 1-pole, max. rated
through-current 600 A, highest voltage for equipment
U
m
= 123 kV, tap selector size B, tap selector in acc. w. basic
connection diagram 10 19 1 W
10 19 1 W
Tap selector pitch Mid-position(s) Change-over selector
0
1
10 Max. 3 G W
12 operating positions Coarse Reversing
14 tap selector switch
16
18
without change- with change-over
over selector selector
10 09 19
12 11 23
14 13 27
16 15 31
18 17 35
Fig. 5
Designation of the basic connection diagram
Example:
Tap selector pitch 10, max. of 19 operating positions,
1 mid-position, change-over selector designed as
reversing switch
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- / -
I
II
III
A
200
250
300
350
400
500
600
800
1200
1500
1600
2000
2400
3000
1
2
3
Y
D
kV
36
40
72,5
76
123/76
123
145
170
245
300
362
B
C
D
DE
E
without change-over with change-over selector
9 VT
10 M, MS, R, RM, G, V, VV M, MS, R, RM, G, V, VV
12 M, MS, R, RM, G, V, VV M, MS, R, RM, G, V, VV
14 V, M, MS, R, RM, G V, M, MS, R, RM, G
16 M, R, RM, G M, R, RM, G
18 M, R, RM, (G) M, R, RM, (G)
22 M
without change-over with change-over selector
9 9
10 10 19
12 12 23
14 14 27
16 16 31
18 18 35
22 22
0
1
3
W
G
1) Up to max. 107 operating positions (only type M)
OILTAP

G
VACUTAP

VT
VACUTAP

VV
2 pole
x x
RI, GI
RI (forced current division)
RI
G
MI, RMI
OILTAP

V
OILTAP

M / MS
OILTAP

R / RM
xxxx x xxx x xx xx xx
Basic connection diagram
No. of poles
MI, RMI, RI, GI
M, MS, RM, R, G
MS, M, RM, R, G
VV
MS, M, RM, R, G, VIII Y
V, VV
No. of configured
sectors
(only 1-pole) 3 sectors
Application
Tap selector size
Not with selector switches and VACUTAP

VV
R, G
M, RM
M, RM, R, G
M, RM, R
M, MS
On request
U
m
1 sector
MS, M, RM, R, G,
V, VV
VT
Not for single-pole tap-changers
Application not with neutral point
Application with neutral point
2 sectors
MI, RMI; R
MI
M, RM, VV
M, VT I
3 pole
V (special design), VV
M, V
MS
V (special design, not V I), VV
Reversing switch /
coarse tap 1)
1 mid-position
3 mid-positions
Reversing switch
Coarse tap
0 mid-positions (without change-over selector) Mid-positions
Number of max.
operating positions
I
Um
Type
V III D
Contacts
1 pole
V (not V I)
2 Characteristic properties of the on-load tap-changer
On-load tap-changer designations
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2 Characteristic properties of the on-load tap-changer
Off-circuit tap-changer designations
- -
Off-circuit tap-changer U
Number of poles III
300
600
800
1000
>1000
06
12
18
05
11
17
Y
D
ME
MD
SP
YD
S
xxxx
Contact circle 750 mm,
max. of 17 operating positions
Contact circle 550 mm,
max. of 11 operating positions
600 A
on request
1000 A
800 A
Contact circle 350 mm,
max. of 5 operating positions
x x
Max. rated through-
current
Highest voltage for
equipment Um [kV]
3 poles
300 A
xx
Basic connection diagram
xxx xx xx
17 operating positions
11 operating positions
5 operating positions Max. number of
operating positions
Type of connection Linear off-circuit tap-changer for neutral application
Special connection
Linear off-circuit tap-changer for delta application
Single bridging off-circuit tap-changer
Double bridging off-circuit tap-changer
Series-parallel off-circuit tap-changer
Star-delta off-circuit tap-changer
Contact circle pitch
17.5
36
72.5
123
170
>170 on request
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2.2 Through-current, step voltage and step capacity
The through-current is the current flowing through the on-
load tap-changer and off-circuit tap-changer while in service.
The through-current of an on-load tap-changer usually
varies along the voltage regulating range (e. g., while the
rated power of the transformer remains the same).
The maximum through-current which a transformer can
handle continuously must be used for the rating of the on-
load tap-changer and off-circuit tap-changer. This maximum
continuously permissible through-current of the transformer
is the rated through-current I
u
of the on-load tap-changer
or of the off-circuit tap-changer.
The step voltage is the operating voltage between adjacent
taps. The step voltage can remain the same or vary over the
entire setting range. If the step voltage varies, the maximum
step voltage U
st
of the transformer is used to rate the on-
load tap-changer and the off-circuit tap-changer.
The maximum rated through-current I
um
varies with the
design and is the maximum through-current of an on-load
tap-changer and off-circuit tap-changer to which the cur-
rent-related type tests refer.
The rated step voltage U
i
of an on-load tap-changer is the
highest permissible step voltage for a certain value of the
rated through-current I
u
. Together with a rated through-
current, it is known as the related rated step voltage.
The max. rated step voltage U
im
varies with the design and
is the max. permissible step voltage of an on-load tap-
changer and off-circuit tap-changer.
The transition resistors of the on-load tap-changer are de-
signed for the existing values of the maximum step voltage
U
st
and the rated through-current I
u
of the transformer for
which the on-load tap-changer is to be used.
Since the permissible rated through-current I
u
and the
permissible step voltage U
st
vary with the value of the tran-
sition resistors, these rated values refer to the particular
application.
If an on-load tap-changer is to be used with values for
step voltage and through-current other than those
declared in the order (e. g., transformer power increased due
to improved cooling or use of the on-load tap-changer in
another transformer), MR must determine whether this is
possible or whether the transition resistors must be changed.
This also applies when the desired new rated values I
u
and
U
st
are below the original values since the design of the
transition resistors not only affects the switching capacity
stress of the contacts but uniform contact wear is also
desired.
Fig. 5 Rated step capacity diagram of a diverter switch
1 - upper limit point
2 - lower limit point
The rated step capacity P
StN
is the product of rated
through-current I
u
and related rated step voltage U
i
:
P
StN

= I
u
x U
i
Fig. 5 shows the typical load limits of a diverter switch.
This means that the permissible range on the voltage side is
limited by the max. rated step voltage U
im
and, on the
current side, by the max. rated through-current I
um
.
The points of the curve located between limit points 1 and 2
are determined by the permissible rated switching capacity.
The permissible switching capacity between limit points 1
and 2 corresponds to related pairs of values for I
u
and U
i
and may be constant or varying.
The rated step capacity diagram as well as individual values
for I
u
and U
i
in limit points 1 and 2 are specified separately
for each type of on-load tap-changer (see TD of the parti-
cular type).
The limit step capacity is the greatest step capacity which
can be safely transferred. Every MR on-load tap-changer can
switch at least twice the rated through-current I
u
at step
voltage U
st
for which the on-load tap-changer was designed.
This limit switching capacity is documented with the type
test as prescribed by IEC 60214. Tap change operations with
currents greater than twice the rated through-current I
u
must be prevented with suitable measures.
I
u
KHW 371-3
U
i
= U
im
I
u
= I
um
U
i
2 Characteristic properties of the on-load tap-changer
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2.3 Insulation
The insulation strength of the various insulation distances of
the on-load tap-changer and off-circuit tap-changer is de-
termined by the individual technical data of the particular
type of tap-changer. The specified rated withstand voltages
of the insulation apply to new, thoroughly dried insulating
material in treated transformer oil (at an ambient
temperature of at least 10 C).
Selection of an on-load tap-changer and off-circuit tap-
changer requires the following information.
- The maximum network-frequency voltages during service
- The power frequency test voltages occurring during the
transformer test
- The impulse voltages (lightning impulse, switching im-
pulse, wave cut off at the back and wave cut off at the
front) occurring during the transformer test
The transformer manufacturer is responsible for the correct
selection of the rated withstand voltages as required by on-
site insulation coordination. The required rated withstand
voltages must be provided for the different insulation
distances.
- Against ground
- With multiple-phase types, between the phases
- Between contacts of one phase
The required specifications depend on the type of regulation
(e.g., with on-load tap-changers: regulation without change-
over selector, reversing switch arrangement, coarse tapping
arrangement) and the type of tap-changer. The relevant
insulation distances and their relation to the voltages of the
transformer windings are described in the technical data of
the particular tap-changer type.
2.4 Overload
2.4.1 Through-currents higher than rated through-
current
MR on-load tap-changers and off-circuit tap-changers can
be used for all transformer loads as described in IEC
60354:1991 (Loading guide for oil-immersed transformers)
and ANSI C57.91-1995 (Guide for loading mineral-oil-
immersed transformers).
IEC 60354 differentiates between three modes.
- Normal cyclic loading
- Long-time emergency cyclic loading
- Short-time emergency loading
ANSI C57.91 differentiates between four modes:
- Normal life expectancy loading
- Planned loading beyond nameplate rating
- Long-time emergency loading
- Short-time emergency loading
Suitability of an on-load tap-changer for the above modes is
documented with the type test in accordance with IEC
60214-1989.
With normal cyclic loading or normal life expectancy
loading mode, through-currents greater than the rated
through-current may occur during a daily load cycle. If the
operating conditions described by IEC 60354 or ANSI C57.91
are adhered to (i.e., duration and power during a daily cycle,
transformer oil temperature, and so on), this constitutes
normal service and not an extraordinary load. For this
reason, through-currents greater than the rated through-
current which may occur briefly in the above modes do not
need to be given special consideration when selecting the
on-load tap-changer.
2 Characteristic properties of the on-load tap-changer
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2.4.2 Operation at increased transformer load with
improved cooling
Keep the following points in mind when specifying the
required rated through-current of an on-load tap-changer.
When a transformer is run with different capacities due to
different conditions (e.g., type of cooling, ambient temper-
ature), the greatest load must be taken as the basis for the
rated power when selecting the on-load tap-changer.
See also IEC 60076-1:1993. This is necessary since the oil
temperature in the transformer is not reduced despite in-
creased transformer cooling due to the increased load and,
in contrast to the transformer, the external conditions of the
on-load tap-changer are not improved. Another reason is
the design of the transition resistors of on-load tap-changers
based on the greatest through-current so that the switching
capacity stress on the contacts of the on-load tap-changer is
limited to permissible values.
2.4.3 Required specifications for modes which are not
defined by IEC 60354 or ANSI C57.91
When asked about overload conditions, MR requests a
definition based on the above modes to avoid
misunderstandings and to clearly describe the conditions of
service. If the requested mode cannot be defined in relation
to IEC 60354 or ANSI C57.91, the following specifications
become necessary.
- Through-currents and related load duration during one
days cycle
- Oil temperature of the transformer during one days cycle
- Expected number of tap changes during the load phases
of one days cycle (only for on-load tap-changers)
- Duration of overload service in days/weeks/months
- Frequency of this overload service (e. g., once a year or
rarely, only when other transformers fail)
2.5 Stress on on-load tap-changers and off-circuit
tap-changers due to short circuit
Permissible stress due to short circuits is listed below.
- Rated short-time withstand current as r.m.s. value of
permissible short-circuit current
- Rated peak withstand current as highest permissible peak
value of the short-circuit current
- Rated short-circuit duration as permissible short-circuit
duration during stress with rated short-time withstand
current
All MR on-load tap-changers and off-circuit tap-changers
meet at least the requirements of IEC 60214:1989 pertaining
to short-circuit strength. Calculation of permissible short-
circuit duration with stress of short-time currents lower than
the rated short-time withstand current, or calculation of the
permissible short-time current for short-circuit durations
longer than the rated short-circuit duration is possible with
the help of the following equation.
I
x

*
t
x
= I
K

*
t
K
with
I
K
: Rated short-time withstand current
t
K
: Rated short-circuit duration
I
x
: Permissible short-time current for
short-circuit duration t
x
(with t
x
always greater than t
k
)
t
x
: Permissible short-circuit duration for
stress with I
x
(with I
x
always smaller
than I
k
)
Due to the dynamic stress alone from the impulse current, an
impulse current greater than the rated peak withstand cur-
rent is not permitted. This is the reason that recalculation of
the rated values for higher impulse currents and short-time
currents for shorter short-circuit durations is not permitted!
Short-circuit stresses usually occur only rarely on transfor-
mers in service. With applications with very frequent short-
circuit stresses (e.g., special test transformers), this must be
allowed for by selecting an on-load tap-changer with greater
short-circuit resistance. Information on amount and fre-
quency of the expected short-circuit stresses is necessary for
this.
2.6 Forced current division
With single-pole on-load tap-changers and off-circuit tap-
changers for large rated through-currents, current paths are
connected in parallel. A distinction is made between applica-
tions with and without forced current division.
Applications with and without forced current division with
the same rated through-current require different on-load
tap-changer and off-circuit tap-changer designs. The mean-
ing of forced current division differs for on-load tap-chan-
gers and off-circuit tap-changers.
On-load tap-changer
During the change-over operation of the diverter switch,
uniform division of the current on the parallel contacts must
be ensured. This always requires a divided tap winding and a
divided main winding. Leakage impedance between the
parallel main windings must be at least three times the value
of the transition resistor of the on-load tap-changer.
2 Characteristic properties of the on-load tap-changer
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It is imperative that MR be consulted about these
applications. You will need a drawing of the complete
winding arrangement with all parallel winding parts.
Off-circuit tap-changer:
The tap winding must be completely divided. In addition,
some windings on the tap winding next to the main winding
must also be divided.
In arrangements with forced current division, parallel
contacts may not be jumpered. The voltage between the
parallel tap windings when stressed with impulse voltage
must be considered. The transformer manufacturer must
specify the required impulse voltage strength between the
parallel tap windings.
2.7 Permissible overexcitation
MR on-load tap-changers meet the requirements of IEC
60076-1:1993 (5% overexcitation) and ANSI IEEE C57.12.00-
2000 (10% overexcitation) .
2.8 Multiple-column on-load tap-changers
Regardless of whether activated by one or more motor-
drives, multiple-column on-load tap-changers (e.g., 3 x M I)
do not switch synchronously. When delta connections with a
very large regulation range and very low voltage in an end
position are regulated where the voltage can then only be
generated from a few taps, this can cause excessively high
circulating currents in the delta winding (varies with con-
nection group and short-circuit impedance of the transfor-
mer). In such cases, the transformer manufacturer must
specify the circulating current for different positions of the
on-load tap-changer in the three phases so that MR can
consider the required increased switching capacity when
selecting the on-load tap-changer and designing the
transition resistors.
2.9 On-load tap-changer applications with variable
step voltage
In applications with variable step voltage, the greatest
possible step voltage must always be specified for the
selection of the on-load tap-changer. Examples of such
applications include:
- Variable magnetic flow
- Tap windings with different numbers of turns
- Load and position-dependent step voltage for phase-
shifter transformers
- Service under unusually great fluctuation of the system
voltage
When different value pairs of step voltage and related
through-current are required for an on-load tap-changer,
the combination must consist of maximum step voltage and
maximum through-current within the permissible switching
capacity range of the pertinent on-load tap-changer type,
even when the step voltage and this through-current do not
occur at the same time.
Example:
A transformer is being run at constant power within a large
range of fluctuating line voltage. Then the highest step
voltage occurs with highest system voltage together with a
low through-current in relation to the transformer load, and
the greatest through-current occurs together with the lowest
step voltage at the lowest system voltage.
The on-load tap-changer must then be designed as if the
highest step voltage occurs together with the highest
through-current.
The reason for this is the necessary adjustment of the tran-
sition resistance to both the step voltage and the through-
current. In general, the following applies to this adjustment:
High step voltages require high values for the transition
resistance. In contrast, high through-currents require low
values for the transition resistance.
Therefore, a solution to transition resistance adjustment is
only possible if there is a resistance value which is suitable
both for the highest step voltage and the highest through-
current. Otherwise, the value of the transition resistance in
the above example would have to be continuously adjusted
to the different system voltages.
There is always a suitable resistance value if the value pair of
highest step voltage and highest through-current is within
the permissible switching capacity. If this pair of values is
located just outside the permissible switching capacity range,
MR must check individual cases to determine whether a
solution for the adjustment of the transition resistance is still
possible. When the permissible switching capacity range is
significantly exceeded, an on-load tap-changer type with
greater switching capacity must be used.
2 Characteristic properties of the on-load tap-changer
14 TD 61/02
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2.10 Coarse tap winding/tapped winding, leakage
inductance
During the change-over operation from the end of the
tapped winding to the end of the coarse tap winding (mid-
position, see fig. 6) and the reverse switching direction, all
turns of the coarse tap winding and the entire tapped
winding are located between the selected and pre-selected
tap.
With these switching operations, this results in a much
higher leakage inductance for the circuit of the on-load tap-
changer as the internal resistance of the step voltage than
for all other switching operations during which only the
leakage inductance of a step takes effect and this induc-
tance can be ignored for the function of the on-load tap-
changer.
The leakage inductance described above for coarse tap wind-
ing/tapped winding generates a phase shift between break-
ing current and recovery voltage on the resistor contacts of
the diverter switch which may cause longer arcing times.
This leakage inductance must be specified for adjustment of
the on-load tap-changer to these operating conditions.
In extreme cases, this leakage inductance can be the deter-
mining factor for selecting the on-load tap-changer type.
KHW 447-4
Fig. 6 Leakage inductance in the mid-position
Fig. 7 Standard values without tie-in resistors
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320
R, G
M, MS, RM
V V
V
Breaking current Is [mA]
R
e
c
o
v
e
r
y

v
o
l
t
a
g
e

U
w

(
k
V
)
2.11 Potential connection of the tap winding
The tap winding is briefly galvanically isolated from the main
winding during the change-over operation of the reversing
switch or coarse tap selector. It assumes a potential resulting
from the voltages of the adjacent windings and the coupling
capacities to these windings or to grounded parts. This po-
tential shift of the tap winding generates corresponding
voltages between the breaking change-over selector contacts
since one contact is always connected with the tap winding
and the other contact is always connected with the main
winding.
This voltage is called the recovery voltage U
w
. When the
change-over selector contacts open, a capacitive current
caused by the above coupling capacities of the tap winding
must be interrupted. This current is called the breaking cur-
rent I
s
. The recovery voltage U
w
and the breaking current I
s
may cause excessive discharges on the change-over selector.
The permissible range of recovery voltage U
w
and breaking
current I
s
is shown in fig. 7 for the various on-load tap-
changer types.
Without tie-in resistors
2 Characteristic properties of the on-load tap-changer
15 TD 61/02
061/02/01/0
Fig. 8 Potential connections
(Reversing switch is in mid-position)
a Tie-in resistor Rp
b With potential switch Sp
and tie-in resistor Rp
a Connection to potential of the tap winding by a per-
manently installed ohmic resistor (tie-in resistor)
b Potential switch
Connection to potential of the tap winding by a
ohmic resistor which is only inserted (by a potential
switch) during the change-over selector operation.
The constructive solutions for a and b vary depending on the
type of on-load tap-changer. For additional details pertain-
ing to our delivery program, see TD 48, TD 50, TD 60, TD 82,
TD 115, TD 130, TD 203 and TD 237.
KHW 164-2
a b
If appropriate calculations result in values outside the per-
missible range shown in fig. 7, the tap winding must be
connected to a fixed potential during the switching opera-
tion. This is accomplished with the following measures
(see fig. 8).
Due to the potential connection of the tap winding with a
tie-in resistor, the recovery voltage U
w
is decreased on the
change-over selector contacts while the breaking current I
s
is
increased by the additional current via the tie-in resistor. Fig.
9 shows for the different on-load tap-changer types the
range of recovery voltage U
w
and breaking current I
s
which
can be used without consulting with MR when tie-in resistors
are used.
This figure applies to all cases where the breaking current I
s
is primarily determined by the tie-in resistor.
With tie-in resistors
Fig. 9 Standard values for tie-in resistor, breaking
current I
s
primarily determined by tie-in resistor.
Since the recovery voltage U
w
and breaking current I
s
are
not the only important criteria for evaluating the permissible
switching capacity of a change-over selector, an evaluation
by MR is required when the ranges in fig. 7 and fig. 9 are
exceeded.
Since a decrease in the recovery voltage U
w
due to the tie-in
resistor is always accompanied by an increase in the breaking
current I
s
, a solution with permissible change-over selector
capacity cannot always be found for winding arrangements
with poor capacitive coupling. If this is true, a change-over
selector with a higher permissible breaking current must then
be used or the winding arrangement must be changed. This is
why prompt examination of the change-over selector capa-
city is particularly important for high-power transformers
(i.e., large coupling capacities) and high operating voltages
(i. e., great potential shift of the tap winding during change-
over selector operation).
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320
Breaking current Is [mA]
V V
V
M, MS, RM
R, G
R
e
c
o
v
e
r
y

v
o
l
t
a
g
e

U
w

(
k
V
)
2 Characteristic properties of the on-load tap-changer
16 TD 61/02
061/02/01/0
Calculation of the recovery voltage U
w
and the breaking
current I
s
as well as the design of the possibly necessary tie-
in resistor can be handled by MR.
The following information is required for this.
- Winding arrangement (i.e., location of the tap winding
with respect to the adjacent windings)
- Capacitance of the tap winding to the adjacent windings
or capacitance of the tap winding against ground or
adjacent grounded windings
- A.c. operating voltage across windings or the positions of
the windings which are adjacent to the tap winding
In addition, the following information is needed to
dimension the tie-in measure.
- Expected stress due to lightning impulse voltage across
half the tap winding
- A.c. voltage across half the tap winding under operating
and test conditions can usually be deduced from the
normal ordering specifications for the on-load tap-
changers.
Example of the estimated calculation of the recovery
voltage on the change-over selector
Transformer
Rated power: 13 MVA
High voltage winding: 132 kV + 10%
Delta connection: 50 Hz
Tap winding with reversing switch
(fig. 10)
Double concentric arrangement of the high voltage winding
with inside main winding (disk-type coils) and outside tap
winding (see page 17, fig. 11).
Winding capacities:
C1 = 1810 pF (between main and tap winding)
C2 = 950 pF (between tap winding and ground)
On-load tap-changer:
MS I 301/MS II 302 - 170/B-10 19 3 W
Fig. 10 Connection of the high voltage winding
2 Characteristic properties of the on-load tap-changer
17 TD 61/02
061/02/01/0
Fig. 11 Winding arrangement with the related winding
capacities
as well as for voltage exceeding C1
and consequently, the vector variable and the corresponding
absolute value can be calculated as follows:
Core Tank
US OS
Fig. 12 Vectorial diagram for calculation of the
recovery voltages on change-over selector
contacts (+) and (-)
Assuming that winding capacities C1 and C2 are effective in
the middle of the winding, the following equation applies to
recovery voltages U
w+
and U
w-
(see fig. 12 below).
2 Characteristic properties of the on-load tap-changer
18 TD 61/02
061/02/01/0
For C1 = 1810 pF C2 = 950 pF U1 = 132 kV UF = 13,2 kV
the following computational values result for the amount of recovery voltages U
W+
and U
W-
:
The breaking currents I
s+
und I
s
are:
Using the above number values, the following results:
I
s+
= 63.97 mA
I
s = 52.75 mA
Due to the high values for U
w
a tie-in resistor is required.
After a tie-in resistor Rp = 280 kW is installed, the following values are obtained:
U
w+
= 19.6 kV U
w
= 14.4 kV
I
s+ = 72.0 mA
I
s = 53.0 mA
I
s--
=
.
wC
2
+ j
.
w(C
1
+ C
2
)

U
1
U
F
2
U
1
2
.
3

I
s+
=
.
wC
2
+ j
.
w(C
1
+ C
2
)

U
1
+ U
F
2
U
1
2
.
3

2 Characteristic properties of the on-load tap-changer
19 TD 61/02
061/02/01/0
2.12 On-load tap-changer in transformers for arcing
furnaces (cf. also ordering sheets)
When in service, overloads of up to 2.5 times the rated
transformer load occur in on-load tap-changers which are
used in transformers for arcing furnaces. The on-load tap-
changers must be adjusted to these operating conditions.
Types V V, MS, M, RM, R and G: The permissible step voltage is
reduced for the required rated through-current to 80 % of
the relevant rated step voltages specified in the applicable TD.
Type V: V 200 (250) is not designed for this type of service.
With V 350 (400) the rated through-current is limited to
200 A.
2.13 Installing the on-load tap-changer and off-circuit
tap-changer
The on-load tap-changer and off-circuit tap-changer must
be installed vertically. The maximum deviation is 1.
2.14 Activating the on-load tap-changer during the
transformer test
When the transformer is excited, the on-load tap-changer
may only be activated under rated frequency. This also
applies to no load service.
2.15 Special applications
Examples: High voltage direct current, generator operation,
phase shifter, traction transformer, portion of the harmonic
waves > 10 %
Please see extra ordering sheet.
2.16 Insulation oils
To fill the oil compartment and the related oil conservator,
use only new mineral oil for transformers in accordance with
IEC 60296 (specification for unused mineral insulating oils
for transformers and switchgear) and IEC 60422 (supervision
and maintenance guide for mineral insulating oils in electri-
cal equipment).
2.17 Service in artic areas
If on-load tap-changer oil temperatures of less than -25 C
are expected, this must be specified on the ordering sheet so
that a temperature control can be provided for reliable
service. The temperature control consists of the thermo
sensor and the measuring amplifier. The thermo sensor is
installed in the on-load tap-changer head cover. It records
the temperature of the oil in the on-load tap-changer.
The measuring amplifier is installed in the motor-drive. It is
connected to the control current circuit so that the motor-
drive is blocked for electrical service when the temperature
control is activated.
Remember that ambient temperatures below -45 C may
destroy the gaskets of on-load tap-changers and accessories.
2.18 Hermetically sealed transformer with gas cushion
This is available on request. Requests to MR for information
on implementation must contain the maximum gas cushion
density below the transformer cover.
2.19 Parallel jumpers for parallel connection of tap
selector planes
a) With forced current division:
Parallel jumpers are not permitted
b) With unforced current division:
Parallel jumpers on the tap selector terminals are still
mandatory even when the tap winding was wound in two
or more wires and each of these coil taps is connected as
a tapping connection to the terminal contacts.
This reliably prevents the following:
Introduction of circulating currents into the current
paths of tap selector and diverter switch
Arcing on movable tap selector contacts due to
commutation
Overvoltages between adjacent tap selector terminals
connected in parallel
The parallel jumpers are also required to ensure the tie-in
resistor takes effect for all parallel connected winding
parts when tie-in measures are used.
2 Characteristic properties of the on-load tap-changer
20 TD 61/02
061/02/01/0
Position 19 18 17 11 10 9 3 2 1
Current-carrying
selector switch 9 8 7 1 K 9 3 2 1
terminal
Change-over 0 0 0 +
selector connects
0 0 0
0 0 + 0 +
0 + 0 + 0 +
Operation Raise
in direction Lower
Hand crank Clockwise
rotation Counterclockwise
Tap selector Counterclockwise
contact bridge Clockwise
Motor drive by motor contactor K2
control by motor contactor K1
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> >
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3 Important information on transformer design and tap-changer installation
3 Important information on transformer design and tap-changer installation
3.1 Designation of the tap selector terminals and
operating positions
A connection diagram is individually prepared for every on-
load tap-changer. This diagram is the sole binding
document for connection of the on-load tap-changer to
the transformer. In addition to the electrical connections,
this diagram contains a drawing of the physical arrangement
of the terminals as seen from above. This diagram specifies
the designation of the tap selector terminals and the
operating positions for the related on-load tap-changer
in accordance with customer specifications.
The contact designations used in the dimensional drawings
for on-load tap-changers comply with MRs standard
designations.
The position designation of the on-load tap-changer is
identical to that of the motor-drive.
MR standard designation
In the MR standard designation of the tap selector terminals
and operating positions, tap selector terminal 1 is current-
carrying in operating position 1. Operating position 1 is at
the same time an end position and is reached by running
through the regulating range with the movement of the tap
selector contact bridges counterclockwise.
Fig. 13
Relationship of the direction of rotation of motor-drive,
hand crank and switching direction of the tap selector
contact bridges, assignment of the position designation and
contact designation on the tap selector (standard design)
Example:
Fig. 13 shows the contact designation of the two tap selector planes as seen
from above with 1 to 9, K (clockwise).
The on-load tap-changer is in position 2 at the moment and the change-
over selector connects contacts 0 and +.
Position 1 is reached by activating the other tap selector contact bridges
counterclockwise (seen from above).
With manual drive, this means: turning the hand crank to the right
(clockwise).
With motor-drive, this means: activating motor contactor K2
The direction of rotation on the on-load tap-changer remains unchanged
regardless of which arrangement of the drive shaft is selected.
Special design
If necessary, the following parts of the standard design can
be changed:
1. The designation of the operating positions,
2. The specification of the activation directions higher/
lower on the motor-drive
If desired, connection designations in accordance with IEC-
Publ. 445 and DIN 42 402 can be used.
8997890D
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21 TD 61/02
061/02/01/0
3 Important information on construction and installation
4 Protective relay
Fig. 14
Suction pipe connection S and draining cock
E = bleeding valve
3.2 Oil suction pipe
OILTAP on-load tap-changers are usually equipped with an
oil suction pipe (see fig. 14) .
On-load tap-changer VACUTAP are equipped with suction
pipe connection S, but not with an oil suction pipe.
KHW 379-2
3.3 Oil filter unit
The oil filter unit is used to clean or clean and dry the switching
oil in the on-load tap-changer.
The unit can be fitted with a paper filter (only for cleaning) or a
combi filter (for cleaning and drying). For more information, see
manual BA 18.
4 Protective relay
For information, see manual BA 59.
22 TD 61/02
061/02/01/0
5 Motor-drive units ED-S, ED-L
5 Motor-drive units ED-S, ED-L
5.1 Function
The modularly designed motor-drive unit ED is used to adjust
the operating positions of on-load tap-changers/off-circuit
tap-changers in regulating transformers to the particular
service requirements.
The on-load tap-change operation is initiated by activating
the motor-drive unit (single control pulse, from a device of
the TAPCON series, for example). This tap changing opera-
tion is always concluded regardless of whether additional
control pulses are output during the tap changing operation.
Another tap change is not possible until all control devices
are at rest.
Fig. 15 shows the switching sequence of an on-load tap-
change operation.
The dimensional drawings for motor-drive unit ED-S/ED-L
(898801/898802) are listed in appendix 8.
Fig. 15 Switching sequence of an on-load tap-change
operation
5.2 Type designations
The different basic designs of the ED motor-drive unit are identified with clear product designations.
Type designation Description Versions
ED 100-ST Product designation Electric Drive
ED 100-ST Transmission gear design 100 = Small transmission gear (motor, 6.5 Nm)
200 = Large transmission gear (motor, 13/18 Nm)
ED 100-ST Protective housing design S = Small protective housing
L = Large protective housing
ED 100-ST Special applications = None
M= Monitoring
C = Plunger coil design
T = Voltage regulator TAPCON 240
Motor Motor Motor Motor Motor
drive drive drive drive drive
Tap Tap Tap Tap Tap
selector
Diverter Diverter Diverter Diverter Diverter
switch
operation
Diverter switch Diverter switch Diverter switch Diverter switch Diverter switch
contact contact contact contact contact
movement movement movement movement movement
33 sections
Winding
KHW 220
from KHW 938
23 TD 61/02
061/02/01/0
5 Motor-drive units ED-S, ED-L
5.3 Technical data of the motor-drive unit
The technical data apply to the standard design but may differ from the delivered model. Subject to change without prior
notice.
Motor-drive unit ED 100/200-S/L
Motor power 0.75 kW 2.0 kW 2.2 kW
Voltage 3 AC/N 230/400 V
Current 1.9 A 5.2 A 6.2 A
Frequency 50 Hz
Synchronous speed 1500 1/min
Rotation of the drive shaft per switching operation 16.5
Running time per tap change operationg ca. 5.4 s
Rated torque of the drive shaft 45 Nm 95 Nm 130 Nm
Hand crank rotations per switching operation 33 54
Max. number of operating positions 35
Voltage of the controller and heater AC 230 V
Power consumption of the control current circuit
(control/operation) 100 VA/25 VA
Heating capacity 50 W with ED 100/200 S 60 W with ED 100/200 L
Temperature range (ambient temperature) -30C to +50C
Test voltage against ground 2 kV
Weight ED 100 S: 80 kg ED 200 S: 80 kg
ED 100 L: 130 kg ED 200 L: 130 kg ED 200 L: 130 kg
24 TD 61/02
061/02/01/0
6 Drive shaft
7 Selecting the on-load tap-changer
7.1 Selection principle
Optimum technical and economic results are obtained by
selecting an on-load tap-changer which just meets the
requirements of the service and test conditions of the
transformer. Safety margins for the individual on-load
tap-changer data are generally not required.
To select the on-load tap-changer, the following important
data on the transformer winding to which the on-load tap-
changer will be connected must be available.
Data of the transformer winding
1 Rated power P
N
2 Connection (star-point, delta, single-phase connection)
3 Rated voltage, setting rang: U
N
(1 x %)
4 Number of steps, basic connection of the tap winding
5 Rated insulation level
6 Voltage stress of the tap winding during test with
lightning impulse voltage and induced a.c. voltage
The following values for phase values are calculated from
the above for the on-load tap-changer.
Basic data of the on-load tap-changer
From 1, 2 und 3: Max. tapping current I
max
From 3 und 4: Step voltage U
St
Switching capacity P
St
= U
St

.
I
max
The suitable on-load tap-changer is determined by the
following characteristics.
Determination of the on-load tap-changer -
1st step
On-load tap-changer type
Number of poles
Max. rated through-current
6 Drive shaft 7 Selecting the on-load tap-changer
For information, see manual BA 42.
25 TD 61/02
061/02/01/0
7 Selecting the on-load tap-changer
7.2 Example of selecting the on-load tap-changer
Example 1 (for connection, see fig. 16)
We are looking for the right on-load tap-changer for a
three-phase power transformer with the following data.
Rated power P
N
= 80 MVA,
Star connection
Rated voltage and setting range of the high voltage winding
U
N
= 110 (1 11 %) kV, 9 Stufen,
Reversing switch
Rated insulation level of the high voltage winding for
U
p
= 230 kV, 50 Hz /550 kV, 1.2|50
Voltage stress on the tap winding across the setting range of
one phase (250 kV, 1.2|50/16 kV, 50 Hz, 1 min.) between two
phases of the tapped winding (220 kV, 1.2|50/24 kV, 50 Hz,
1 min.)
On-load tap-changer data:
I
max
= 80
.
10
3
/110 (1 11 %)
.
3 = 472 A
U
St
= 110
.
10
3

.
11 % / 9
.
3 = 777 V
P
St
= 472
.
777
.
10
3
= 367 kVA
If necessary, we recommend checking the following
specifications of the on-load tap-changer.
Breaking capacity of the diverter switch
Temporary overload
Permissible short-circuit current
Contact lifespan of the diverter switch
Further designation of the on-load tap-changer in
accordance with TD 61/section 2.1 must be completed by
specification of the following characteristics.
Determination of the on-load tap-changer -
2nd step
Highest voltage for equipment U
m
of the on-load tap-
changer
Tap selector size
Basic connection diagram
Note: The technical data for the above determined
on-load tap-changer must be used. See TD 48, TD 50,
TD 60, TD 82, TD 115, TD 124, TD 130, TD 203 or TD 237.
110 (1 11 %) kV
KHW 376o-3
Fig. 16
26 TD 61/02
061/02/01/0
Determination of the on-load tap-changer:
1st step
In acc. w. table 1: :: ::
On-load tap-changer type: M
Number of poles: 3
Max. rated through-current: 500 A
On-load tap-changer design: M III 500 Y
On-load tap-changer M III 500 Y123/B10 19 1 W is selected
2nd step
In acc. w. TD 50/section 1.2 (Survey: Examples of design
connection diagrams):
U
m
of the on-load tap-changer: 123 kV
Tap selector size: B
Basic connection diagram: 10 19 1 W
7 Selecting the on-load tap-changer
Insulation Connection
Star
connection
Rated power,
maximum
tapping
current
80 MVA
472 A
On-load
tap changer,
change-over
selector
9 steps,
reversing switch
Type, number of poles,
rated through-current
M III 500 Y
U
m
, tap selector size
123 / B
Basic connection diagram
10 19 1 W
to across the
ground setting range
550 kV 1.2I50 250 kV 1.2I50
230 kV 50 Hz 16 kV 50 Hz
Rated voltage,
setting range
110 (1 11 %) kV
27 TD 61/02
061/02/01/0
7 Selecting the on-load tap-changer
110 kV
KHW 376u-3
220 (1 18 %) kV
Bild 17
Determination of the on-load tap-changer:
1st step
In acc. w. table 1:
On-load tap-changer type: R
Number of poles: 3 x 1
Max. rated through-current: 2000 A
On-load tap-changer design: 3 x R I 2002
2st step
In acc. w. TD 115/section 1.2 Survey:
Examples of design connection diagrams:
U
b
of the on-load tap-changer: 110 kV
U
m
(required): 170 kV
Tap selector size: D
Basic connection diagram: 12 23 1 W
On-load tap-changer data:
I
max
= 600
.
10
3
/220 (1 18 %)
.
3 = 1920 A
U
St
= 220
.
10
3

.
18 % / 11
.
3 = 2078 V
P
St
= 1600
.
1759
.
10
3
= 3990 kVA
On-load tap-changer 3 x R I 2002170/D12 23 1 W is selected
Insulation Rated power,
maximum
tapping
current
600 MVA
1920 A
On-load
tap-changer,
change-over
selector
11 steps,
reversing switch
Type, number of poles
rated through-current
3 x R I 2002
U
m
, tap selector size
170 / D
Basic connection diagram
12 23 1 W
Rated voltage,
setting range
220 (1 18 %) kV
Connection
auto
transformer
star
connection
to across the
ground setting range
550 kV 1.2I50 480 kV 1.2I50
230 kV 50 Hz 49 kV 50 Hz
Example 2 (see fig. 17)
We are looking for the right on-load tap-changer for a
three-phase current auto-transformer with the following
data.:
Rated power P
N
= 600 MVA,
Star connection
Rated voltage and setting range of the high voltage winding
U
N
= 220 (1 18 %) kV/110 kV, 11 steps,
Reversing switch
Rated insulation level of the intermediate voltage winding
for U
p
= 230 kV, 50 Hz/550 kV, 1.2I50.
Voltage stress on the tap winding along the setting range
480 kV, 1. 2I50/49kV, 50 Hz, 1 min.
28 TD 61/02
061/02/01/0
8 Appendix
Oil filter plant OF 100, dimension drawing ..................................................................................................................................................... 898718
Oil filter plant OF 100, control cabinet, dimension drawing ..................................................................................................................... 897688
Protective relay RS 2001, dimension drawing ................................................................................................................................................. 899084
Motor-drive unit ED-S, protective housing...................................................................................................................................................... 898801
Motor-drive unit ED-L, protective housing ...................................................................................................................................................... 898802
Bevel gear CD 6400 .................................................................................................................................................................................................. 892916
Motor-drive unit ED-S, motor-drive unit ED-L, limit dimensions of the vertical drive shaft .......................................................... 898598
Electronic voltage regulator TAPCON 230, flush and projected panel mounting ............................................................................. 899564
Electronic voltage regulator TAPCON 240, 19-inch module rack ........................................................................................................... 899580
LED display panel, dimension drawing ............................................................................................................................................................... 899144
Position indicating instrument with square front frame, dimension drawing ..................................................................................... 897897
Position indicating instrument with rectangular front frame, dimension drawing and connection diagram........................... 898105
Power supply unit for position indicator, dimension drawing ................................................................................................................... 898106
Digital remote position indicator, signal transmitter, dimension drawing ............................................................................................ 898699
Digital remote position indicator, 7-segment display, dimension drawing ........................................................................................... 899700
Digital remote position indicator, connection diagram ............................................................................................................................... 707281
Digital remote position indicator by selsyn transmitter, dimension drawing ................................................................................... 00711TM
8 Appendix
29 TD 61/02
061/02/01/0
Oil filter plant OF 100
Dimension drawing
8987182E
30 TD 61/02
061/02/01/0
Oil filter plant OF 100
Control cabinet, dimension drawing
8976882M
31 TD 61/02
061/02/01/0
Protective relay RS 2001
Dimension drawing
8990841E
Inspection
window
Identification label
Gasket Gasket
Cable gland
PG 16
Test push buttons
IN SERVICE OFF
(reset) (test tripping)
The arrow must always point towards the oil pipe leading
to the oil conservator of the transformer.
Plan view of test push buttons
(cover removed)
1)
NO - normally open, NC - normally closed, CO - change-over contact
The protective relay is to be connected in such a way that if it is energized, the power transformer is switched off immediately by the corresponding
circuit breakers.
S
t
a
n
d
a
r
d

d
e
s
i
g
n
S
p
e
c
i
a
l

d
e
s
i
g
n

a
g
a
i
n
s
t

s
u
r
c
h
a
r
g
e
0.65 - NO
1 1.2 - NO A
3.0 - NO
4.8 - NO
0.65 - NC
2 1.2 - NC B
3.0 - NC
4.8 - NC
0.65 - CO
3 1.2 - CO C
3.0 - CO
4.8 - CO
0.65 - 2NO
4 1.2 - 2NO 2 A
3.0 - 2NO
4.8 - 2NO
0.65 - 2NC
5 1.2 - 2NC 2 B
3.0 - 2NC
4.8 - 2NC
0.65 - NO + NC
6 1.2 - NO + NC 1 A & 1 B
3.0 - NO + NC
4.8 - NO + NC
Key of variants
Variant Arrangement of terminals Relay designation
1)
Contact positions
In service Off
Design
Metal - dummy plug PG 16
Reed
contact
32 TD 61/02
061/02/01/0
Motor-drive unit ED-S
Protective housing
8988012E
Vertical guard plate with
spacing ring
Hand crank
Wall of transformer tank
3 dummy plates for packing glands
special design with OLTC monitoring required
Shim
Attachment of protective housing
ca. 690 if opened 130
ca. 864 if opened 180
The cover can be opened
to the left or to the right
depending on the arrange-
ment of the hinge pins.
Aperture of fixing holes on protective housing
(rear view)
Aperture in protective housing for cables
(underside view)
* for design with
intermediate bearing
33 TD 61/02
061/02/01/0
Motor-drive unit ED-L
Protective housing
8988022E
Aperture of fixing holes on protective housing
(rear view)
Aperture in protective housing for cables
(underside view)
Vertical guard plate with
spacing ring
Hand crank
Wall of transformer tank
3 dummy plates for packing glands
special design with OLTC monitoring
required
Shim
Attachment of protective housing
ca. 690 if opened 130
ca. 864 if opened 180
The cover can be opened
to the left or to the right
depending on the arrange-
ment of the hinge pins.
* for design with
intermediate bearing
34 TD 61/02
061/02/01/0
e
1

=

2
0
5

f
o
r

s
t
a
n
d
a
r
d

d
e
s
i
g
n
e
2

=

2
1
5

f
o
r

d
e
s
i
g
n

w
i
t
h

b
a
l
l

j
o
i
n
t
Bevel gear CD 6400
Dimension drawing
8929166E
35 TD 61/02
061/02/01/0
Motor-drive unit ED-S/ED-L with CD 6400
Limit dimensions of the vertical drive shaft
8985980E
36 TD 61/02
061/02/01/0
Electronic voltage regulator TAPCON 230
Flush and projected panel mounting
8995640E
Clamp for
flush mounting
Remove crimp cable-
entries for flush
mounting
Bracketing fishplate
for panel mountig
Panel cutout for
flush mounting
37 TD 61/02
061/02/01/0
Electronic voltage regulator TAPCON 240
19-inch module rack
8995800E
38 TD 61/02
061/02/01/0
LED display panel
Dimension drawing
8991440E
39 TD 61/02
061/02/01/0
Position indicating instrument with square front frame
Dimension drawing
8978973M
40 TD 61/02
061/02/01/0
Position indicating instrument with rectangular front frame
Dimension drawing and connection diagram
8981053M
41 TD 61/02
061/02/01/0
Power supply unit for position indicator
Dimension drawing
8981062M
42 TD 61/02
061/02/01/0
Digital remote position indicator
Signal transmitter, dimension drawing
8986990M
43 TD 61/02
061/02/01/0
Digital remote position indicator
7-segment display, dimension drawing
8987000M
44 TD 61/02
061/02/01/0
Digital remote position indicator
Connection diagram
70728100
45 TD 61/02
061/02/01/0
Digital remote position indicator by selsyn transmitter
Dimension drawing
00711TM
www.reinhausen.com
Please note: The data in our publications may differ from the data of the devices delivered.
We reserve the right to make changes without notice.
TD 61/02 en 0203/1000 061/02/01/0 F0017401 Printed in Germany
Maschinenfabrik Reinhausen GmbH Phone +49 941 40 90-0
Falkensteinstrasse 8 Fax +49 941 40 90-111
93059 Regensburg, Germany E-Mail sales@reinhausen.com