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Technical specifications
Control electronics
Rated control supply voltage (terminal 12 - 15) Rated frequency Rated control supply current at 380 V ... 415 V at 200 V ... 240 V at 100 V ... 120 V ON-delay ON-delay ON-delay Recovery time Power failure Bridging time Response time Operating indications (continuous light) control supply voltage load current circuit LED 1 LED 2 LED 3 LED 4 LED 5 LED 1 LED 2 LED 3 LED 4 LED 5 Control inputs on versions with serial interface, the input assignments are dependent on the number of parameter sets selected via the COM-SIKOSTART PC communication program (up to 3 parameter sets can be selected) Standard application: with one motor Input 1 Input 2 Input 3 Serial starting of several motors or of reversible pole motors Input 1 Input 2 Input 3 Rated operating current Rated voltage Relay outputs Output 1 Output 2 Output 3 Rated operating current A A A mA V ON/OFF parameter set 1 ON/OFF parameter set 2 Reset or ON/OFF parameter set 3 approx. 10 according to DIN 19 240 DC 24 V from built-in power supply unit via DC +24 V terminal Group fault signal (changeover contact) Starting terminated; motor connected to full mains voltage (NO contact) DC brakes active; for control of the braking contactor (NO contact) 3 AC-15/AC-14 at 240 V 0.1 DC-13 at 240 V 0.5 DC-13 at 24 V 4 A utilization category gL/gG; 6 A fast (fuse is not included in scope of supply) mm2 mm2 Nm 0.5 ... 2.5 0.5 ... 1.5 0.8 ... 1.4 ON OFF Reset ms ms 80 100 Ready starting or slowing down starting ended energy save mode active braking Mains fault (phase failure, missing voltage/load, control supply voltage too low) Thyristor defective (one or several thyristor(s) alloyed) Excess temperature or overload deactivation Unit malfunction Unit gets too hot; new starting is inhibited; however, unit continues to operate V Hz mA mA mA ms s s ms 380 ... 415, 200 ... 240, 100 ... 120 (+10 %/-15 %) 50/60, operating range 45 ... 66 approx. 40 approx. 75 approx. 100 built-in fuse 250 mA slow, 6.3 mm x 32 mm 50 controlled separately when the control supply voltage is applied and voltage is present in the control circuit 1 contactor operation, ON/OFF by switching the control supply voltage 1.1 automatic mode 440 after DC braking
Short-circuit protection Max. conductor cross-sections Solid Finely stranded with end sleeve Tightening torque
Frequency Degree of protection acc. to IEC 60947-1/IEC 60529 Overload protection Permissible installation altitude RW22 21 ... RW22 31 RW22 34 ... RW22 50
Fans
Power electronics
Type (200 ... 500 V) Load rating Rated operating current Ie Motor output (400 V) approx. Permissible starts per hour for intermittent duty S4, Tu = 40 C ON-period = 30 % Max. conductor cross-sections at 40/55 C, AC-3 at 40/55 C, AC-3 350 % x Ie for 5 s 300 % x Ie for 10 s 250 % x Ie for 15 s Solid Finely stranded without end sleeve Finely stranded with end sleeve Stranded A kW 1/h 1/h 1/h W mm mm mm mm 7/5.5 3/2.2 80 50 50 30 1 ... 16 2.5 ... 16 1 ... 16 2.5 ... 25 3RT10 15 3RT10 16 3RT15 1. 10.5/9 4/4 90 60 50 40 1 ... 16 2.5 ... 16 1 ... 16 2.5 ... 25 3RT10 15 3RT10 17 3RT15 26 22/16 11/7.5 30 20 20 70 1 ... 16 2.5 ... 16 1 ... 16 2.5 ... 25 3RT10 24 3RT10 26 3RT15 26 28/22 15/11 20 10 10 80 1 ... 16 2.5 ... 16 1 ... 16 2.5 ... 25 3RT10 24 3RT10 34 3RT15 26 3RW22 21-1AB15 3RW22 23-1AB15 3RW22 25-1AB15 3RW22 26-1AB15
Bridging contactor for AC-1 (if required, as a main contactor to AC-3) Recommended braking contactor Type (200 ... 500 V) Load rating Rated operating current Ie Motor output (400 V) Permissible starts per hour for intermittent duty S4, Tu = 40 C ON-period = 30 % Max. conductor cross-sections at 40/55 C, AC-3 at 40/55 C, AC-3 350 % x Ie for 5 s 300 % x Ie for 10 s 250 % x Ie for 15 s Solid Finely stranded without end sleeve Finely stranded with end sleeve Stranded A kW 1/h 1/h 1/h W mm mm mm mm
3RW22 27-1AB15 3RW22 28-1AB15 3RW22 30-1AB15 3RW22 31-1AB15 35/32 18.5/15 50 30 30 105 1/16 2.5 ... 16 1/16 2.5/25 3RT10 24 3RT10 35 3RT15 26 45/37 22/18.5 30 20 20 130 1/16 2.5 ... 16 1/16 2.5/25 3RT10 34 3RT10 36 3RT15 26 50/45 25/22 20 20 20 140 1/16 2.5 ... 16 1/16 2.5/25 3RT10 35 3RT10 44 3RT15 35 70/63 37/30 40 30 30 220 1/16 2.5 ... 16 1/16 2.5/25 3RT10 44 3RT10 45 3RT15 35
Bridging contactor for AC-1 (if required, as a main contactor to AC-3) Recommended braking contactor
Bridging contactor for AC-1 (if required, as a main contactor to AC-3) Recommended braking contactor combination (opening + closing contactor)
Type (200 ... 500 V) Load rating Rated operating current Ie Motor output (400 V) Permissible starts per hour for intermittent duty S4, Tu = 40 C, ON-period = 30 % Fans Max. conductor cross-sections at 40/55 C, AC-3 at 40/55 C, AC-3 350 % x Ie for 5 s 300 % x Ie for 10 s 250 % x Ie for 15 s Number Ratings Stranded Connecting bar A kW 1/h 1/h 1/h W W mm mm
3RW22 40-0DB15 300/250 160/132 20 10 10 810 2 36 240 3RT14 56 3RT10 66 3RT10 54 + 3RT10 55
3RW22 41-0DB15 355/300 200/160 40 20 20 970 2 36 240 3RT14 66 3RT10 75 3RT10 56 + 3RT10 65
3RW22 42-0DB15 430/355 250/200 180 100 70 1560 3 54 40 x 10 3RT14 76 3RT14 76 3RT10 56 + 3RT10 65
Bridging contactor for AC-1 (if required, as a main contactor to AC-3) Recommended braking contactor combination (opening + closing contactor)
Type (200 ... 500 V) Load rating Rated operating current Ie Motor output (400 V) Permissible starts per hour for intermittent duty S4, Tu = 40 C, individual mounting, ON-period = 30 % Fans at 40/55 C, AC-3 at 40/55 C, AC-3 350 % x Ie for 5 s 300 % x Ie for 10 s 250 % x Ie for 15 s A kW 1/h 1/h 1/h W W mm
3RW22 43-0DB15 3RW22 45-0DB15 3RW22 47-0DB15 3RW22 50-0DB15 560/450 315/250 90 60 50 1950 3 135 40 x 10 3RT14 76 3TF68 3RT10 65 + 3RT10 66 3TF68 3TF68 3RT10 65 + 3RT10 75 700/500 400/315 100 60 60 2060 3 135 865/700 500/400 120 80 70 2440 3 78 50 x 20 3TF69 3TF69 3RT10 75 + 3RT10 76 1200/1000 710/560 60 40 40 3550 3 78 60 x 20 2 x 3TF68 2 x 3TF682) 3RT14 76 + 3TF68
Max. conductor cross-sections 1) Connecting bar Bridging contactor for AC-1 (if required, also suitable for occasional direct start at Ia 6 x Ie ) Recommended braking contactor (opening + closing contactor)
1) Due to thermal expansion of the bars, flexible links must be used for connecting the busbars. 2) Suitable as emergency contactor in occasional starts with Ia 6 x Ie.
Max. conductor cross-sections 1) Stranded Connecting bar Bridging contactor for AC-1 Recommended braking contactor combination (opening + closing contactor) 1) Due to thermal expansion of the bars, flexible links must be used for connecting the busbars. Type (500 ... 690 V) Load rating Rated operating current Ie Motor output (690 V) Permissible starts per hour for intermittent duty S4, Tu = 40 C, ON-period = 30 % Short-circuit protection at 40/55 C, AC-3 at 40/55 C, AC-3 350 % x Ie for 5 s 300 % x Ie for 10 s 250 % x Ie for 15 s SITOR Fuse links Fuse switch disconnector Switch disconnector for fuses Power loss at rated operating current (40 C) approx. Fans Max. conductor cross-sections1) Bridging contactor Number Ratings Connecting bar for AC-1
3RW22 43-0DB16 A kW 1/h 1/h 1/h A Type Type Type W W mm 560/450 560/450 90 60 50 2 x 560 2 x 3NE3 335 2 x 3NP44 7 2 x 3NP54 2 x (3NP44 76) 2 x 3KL61 2 x 3KM57 1950 3 135 40 x 10 3RT14 76 3RT10 65 + 3RT10 75
3RW22 47-0DB16 865/700 850/710 100 80 70 3 x 800 3 x 3NE3 338-8 3 x 3NP44 7 3 x 3NP54 3 x (3NP44 76) 3 x 3KL61 3 x 3KM57 2660 3 78 60 x 20 3TF69 3RT10 75 + 3RT10 76
3RW22 50-0DB16 1200/1000 1200/1000 60 40 40 4 x 800 4 x 3NE3 338-8 4 x 3NP44 7 4 x 3NP54 4 x (3NP44 76) 4 x 3KL61 4 x 3KM57 3560 3 78 60 x 20 2 x 3TF682) 3RT14 76 + 3TF68
Recommended braking contactor combination (opening + closing contactor) 1) Due to thermal expansion of the bars, flexible links must be used for connecting the busbars. Type (1000 V) Load rating Rated operating current Ie Motor output (1000 V) Permissible starts per hour for intermittent duty S4, Tu = 40 C, ON-period = 30 % Short-circuit protection at 40/55 C, AC-3 at 40/55 C, AC-3 350 % x Ie for 5 s 300 % x Ie for 10 s 250 % x Ie for 15 s SITOR Fuse links Number Ratings Connecting bar for AC-1 for AC-3 A kW 1/h 1/h 1/h A Type W W mm
2) Suitable as emergency contactor in occasional starts with Ia 6 x Ie. 3RW22 36-0DB18 160/140 200/160 60 40 40 3NE3230-0B 550 1 36 150 3RT10 65 3RT10 75 3RW22 40-0DB18 300/250 400/315 120 80 70 3NE3335 1100 3 54 40 x 10 3TF68 3TF68 3RW22 42-0DB18 450/355 630/450 110 70 70 2 x 3NE3233 1190 3 135 40 x 10 3TF68 3TF68
Power loss at rated operating current (40 C) approx. Fans Max. conductor cross-sections1) Bridging contactor
1) Due to thermal expansion of the bars, flexible links must be used for connecting the busbars.
A 20 25 50 63 80 80 80 125 200 250 315 450 500 500 630 350 500 560 630 630
1) The minimum conductor cross-section applies to 40 C ambient temperature, 79 C limit temperature. Single laying at a distance and with one fuse per phase. If there is more than one fuse per phase, a larger cross-section must be selected (see factors in parentheses). It may be necessary to lay different cross-sections in the event of deviating conditions (see DIN VDE 0298-4).
2) For these units, the service factor (Ie x 1.15) was used! 3) These fuses do not provide semiconductor protection for voltages > 450 V. 4) All-range fuses can only be used for the 415 V and 500 V types (-0DB14 and -0DB15). For the 600 V and 1000 V types (-0DB16 and 0DB18), conductor protection and semiconductor protection fuses must be used, otherwise the soft starter is not sufficiently protected.
Short-circuit protection for semiconductors and leads with SITOR all-range fuses, type 3NE1
SIKOSTART (Tu = 40 C) (200 ... 500 V) Rated current IN for the motor at 400 V A 3RW22 21-1AB15 3RW22 23-1AB152) 3RW22 25-1AB15 3RW22 25-1AB15 3RW22 26-1AB155 3RW22 27-1AB15 3RW22 28-1AB15 3RW22 30-1AB152) 3RW22 31-1AB15 3RW23 31-1AB152) 3RW22 34-0DB15 3RW22 35-0DB15 3RW22 36-0DB15 3RW22 38-0DB15 3RW22 38-0DB15 3RW22 40-0DB15 3RW22 41-0DB15 3RW22 42-0DB1.4) 6.8 11.4 15.4 21.4 28.5 35 41 55 67 80 97 134 160 194 228 280 345 430 Rated output PN of motor at 400 V kW 3 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 355 400 500 630 Fuse for reduced load: Starting current 3 x In for 5 s and 2 starts/h SITOR fuse (operational class gR) Quantity per phase/type 1 x 3NE1 813-0 1 x 3NE1 814-0 1 x 3NE1 815-0 1 x 3NE1 803-0 1 x 3NE1 817-0 1 x 3NE1 818-0 1 x 3NE1 818-0 1 x 3NE1 820-0 1 x 3NE1 821-0 1 x 3NE1 821-0 1 x 3NE1 022-0 1 x 3NE1 224-0 1 x 3NE1 225-0 1 x 3NE1 227-0 1 x 3NE1 230-0 1 x 3NE1 331-0 1 x 3NE1 332-0 1 x 3NE1 334-0 2 x 3NE1 331-0 2 x 3NE1 332-0 2 x 3NE1 334-0 2 x 3NE1 436-0 Rated current Conductor protection per fuse 1) for Cu cable mm2 1.5 2.5 4 6 10 16 16 25 353) 353) 50 70 95 120 2 x 70 2 x 95 2 x 95 2 x 120 (2 x) 2 x 95 (2 x) 2 x 95 (2 x) 2 x 120 (2 x) 2 x 185 3NP35, 3NP50, 3NP40 1, 3NP40 7 3NP35, 3NP50, 3NP40 1, 3NP40 7 3NP35, 3NP50, 3NP40 1, 3NP40 7 3NP35, 3NP50, 3NP40 1, 3NP40 7 3NP35, 3NP50, 3NP40 1, 3NP40 7 3NP35, 3NP50, 3NP40 1, 3NP40 7 3NP35, 3NP50, 3NP40 1, 3NP40 7 3NP35, 3NP50, 3NP40 1, 3NP40 7 3NP50, 3NP40 7 3NP50, 3NP40 7 3NP50, 3NP40 7 3NP52, 3NP42 7 3NP52, 3NP42 7 3NP52, 3NP42 7 3NP53, 3NP43 7 3NP53, 3NP43 7 3NP53, 3NP43 7 3NP54, 3NP44 7, 3NP4 76 2 x 3NP53, 2 x 3NP43 7 2 x 3NP53, 2 x 3NP43 7 2 x 3NP54, 2 x 3NP44 7, 2 x 3NP4 76 2 x 3NP54, 2 x 3NP44 70, 2 x 3NP4 76 3KL50 30, 3KM50 30 3KL50 30, 3KM50 30 3KL50 30, 3KM50 30 3KL50 30, 3KM50 30 3KL50 30, 3KM50 30 3KL50 30, 3KM50 30 3KL52 30, 3KM50 30 3KL52 30, 3KM52 30 3KL52 30, 3KM52 30 3KL52 30, 3KM52 30 3KL52 30, 3KM52 30 3KL55 30, 3KM55 30 3KL55 30, 3KM55 30 3KL55 30, 3KM55 30 3KL57 30, 3KM57 30 3KL57, 3KL61 30, 3KM57 30 3KL57, 3KL61 30, 3KM57 30 3KL61 30, 3KM57 30, 2 x 3KL57, 2 x 3KL61 30 2 x 3KM57 30, 2 x 3KL57, 2 x 3KL61 30 2 x 3KM57 30 2 x 3KL61 30, 2 x 3KM57 30 2 x 3KL61 30 3NP fuse switch disconnector Switch disconnectors for 3KL, 3KM fuses
A 16 20 25 35 50 63 63 80 100 100 125 160 200 250 315 350 400 500 350 400 500 630
3RW22 43-0DB1.2)4) 610 3RW22 45-0DB1.4) 3RW22 47-0DB1.4) 3RW22 50-0DB1.4) 690 850 1060
1) The minimum conductor cross-section applies to 40 C ambient temperature, 79 C limit temperature. Single laying at a distance and with one fuse per phase. If there is more than one fuse per phase, these fuses must be connected in parallel and a larger cross-section must be selected (see factors in parentheses). It may be necessary to lay different cross-sections in the event of deviating conditions (see DIN VDE 0298-4).
2) For these units, the service factor (Ie x 1.15) was used! 3) To connect the unit to 35 mm2 cables, they must be converted to 2 x 16 mm2 using a terminal block. 4) All-range fuses can only be used for the 415 V and 500 V types (-0DB14 and -0DB15). For the 600 V and 1000 V types (-0DB16 and -0DB18), conductor protection and semiconductor protection fuses must be used otherwise the soft starter is not sufficiently protected.
Noise immunity
Electrostatic discharge acc. to IEC 60801-2 Test severity Air discharge Contact discharge (direct and indirect) kV kV III 8 4
Noise immunity Induced RF fields acc. to IEC 60801-6 Burst acc. to IEC 60801-4 Surge acc. to IEC 60801-5 Voltage dips acc. to IEC 60947-4-2 Test severity
V kV
kV kV
Emitted interference
Conducted interference voltage acc. to IEC 60947-4-2 Limit CLASS Limit CLASS with single-stage filter Limit curve A B
Rated Connection Filter type current filter terminals B84143 A mm2 8 20 36 36 36 50 50 66 120 150 150 220 320 400 600 600 1000 1000 1600 4 4 6 6 6 16 16 25 50 50 50 95 40 x 25 x 51) 40 x 25 x 51) 40 x 30 x 51) 40 x 30 x 51) 50 x 40 x 81) 50 x 40 x 81) 50 x 40 x 81)
A180-R21 B250-S21 B320-S21 B600-S20 B600-S20 B1000-S20 B1000-S20 B1600-S20 600 600 1000 1000 1600 40 x 25 x 51) 40 x 25 x 51) 40 x 25 x 51) 40 x 25 x 51) 40 x 25 x 51) B600-S21 B600-S21 B1000-S21 B1600-S21
1) Contact address: The suppression filters mentioned above can be ordered from EPCOS AG (see Appendix > External Partners). 2) Busbar connection: L x W x H.
Duration Voltage limiting Start-up detection Amplitude Duration Function p.f. detection can be deactivated Emergency start (only start ramp active) Operation Energy saving mode Bridging contactor operation Continuous operation at max. 115 % Ie (full control of the thyristors) Starting Ramp-down Smooth ramp-down Starting voltage of the stop ramp % Switch-off voltage of the stop ramp Ramp-down time Pump ramp-down Switch-off voltage of pump ramp-down Ramp-down time DC braking Braking torque % s % s
Automatic increase of the motor terminal voltage to 100 % x Un on reaching the rated speed through p.f. and current detection. x x x x x x fixed 90 x Un 85 of the starting voltage of the start ramp 1 ... 20 5 ... 90 20 ... 100 x Un 20 ... 100 x Un 0 ... 1000 20 ... 90 x Un 5 ... 200
Inversely proportional to the 20 % ... 100 % of the max. possibraking time, 20 % ... 85 % of the ble braking torque, regardless of max. possible braking torque braking time s 3 ... 18 1 ... 18