CONTROL SYSTEM FOR SURFACE MOUNTED BOP STACKS

OPERATION MANUAL

Shanghai Shen Kai Petroleum

Chemi!al E"ui#ment Co$% Lt&$

Ta'le o( !ontent)

*$+

,eneral

-$+ Mo&el &e)ignation .$+ Te!hni!al #arameter) /$+ Con)tru!tion /$* /$/$. /$/ 3$+ 3$* 3$3$. (eature)

Remote !ontrol #anel Driller0) #anel Air inter!onne!t !a'le 12&rauli! !ontrol line O#eration #rin!i#le an& &e)!ri#tion Controlling (or the 4)tart5 or 4)to#5 o( ele!tri! oil #um# The !ontrol #rin!i#le o( h2&rauli! !ontrol )2)tem Controlling (or #neumati! oil #um#

3$/ 12&rauli! #rin!i#le o( FK67/+87 !ontrol )2)tem (or )ur(a!e mounte& BOP )ta!9) 7$+ In)tallation an& Pilot run 7$* 7$7$. :$+ O#eration)% Maintenan!e an& Lu'ri!ation :$* O#eration in)tru!tion :$:$. ;$+ <$+ Maintenan!e Lu'ri!ation In)tru!tion Trou'le)hooting Or&er in)tru!tion In)tallation Pilot run

A##en&i= A> Con?er)ion ta'le A##en&i= B> Re!ommen&e& h2&rauli! (lui& (or BOP )ta!9)

*$+ ,eneral
Control system for surface mounted BOP stacks (hereafter called hydraulic control system) is very important equipment which controls BOP stacks and gate valves controlled by hydraulic pressure especially in drilling and repairing well operations. t is necessary to accurately operate and maintain hydraulic control system. !he hydraulic control system is divided into two types. One is the type liquid controlled by air with a driller"s panel to remotely open or close BOP equipment. !he type is often used for drilling operation. !he other type is directly operated by hand and often used for drilling or workover operation.

-$+ Mo&el &e)ignation

#$ % &'( & )umber of ob*ects controlled+ (&) !otal capacity of accumulator (&'(,) -emote control type (.%/ means liquid controlled by air) Product code of control system of surface mounted BOP

.$+ Te!hni!al #arameter)

0orking pressure+ 123Pa 4(((Psi 5d*usting pressure range+ (62'3Pa (61(((Psi )itrogen pressure of accumulator+ 78(.73Pa 2(((82((Psi Pressure control units range+ 29.:6123Pa 17((64(((Psi ;ydraulic<pneumatic switch range+ 29.:6123Pa 17((64(((Psi 5ir supply pressure+ (.&=6(.93Pa :4622=Psi Power supply+ 49(2:><=(;?

3.1 Main te!hni!al #arameter o( !ontrol )2)tem (or )ur(a!e8mounte& BOP )ta!9)

3ode

)umbers of controlled ob*ect 5nnular -am Choke Backup !otal >olume (,)

5ccumulator Aseful liquid (,) &'( '(( '(( 41( 41( 1'( 1'( 2(( 9( -ated working pressure (3Pa) 12 12 12 12 12 12 12 12 12 Cide Cide<Back Cide nstallation

@ffective >olume of oil tank (,) 29(( 29(( 2&(( 2&(( 2'(( 2'(( 21(( 7(( ==( 3aDimnm working pressure (3Pa) 42.= 42.= 42.= 42.= 42.= 42.= 42.= 42.= 42.=

#$% 21(96 9 #$% 9((67 #$% 9((6& #$% &'(6& #$% &'(6= #$% '9(6= #$% '9(6' #$1((6' #$ 2&(64

2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 3otor power ($0)

1 1 1 1 2 2 2 2

1 2

9(B2& '(B1( '(B1( '(B2&

2 2

'(B2& '(B21 '(B21 '(B= '(B'

3ode

#low6rate of pumps !ripleD (ml<r) Pneumatics (ml<stroke) &(B1 &(B1 &(B1 &(B1 &(B1 &(B1 &(B2

#$% 21(969 #$% 9((67 #$% 9((6& #$% &'(6& #$% &'(6= #$% '9(6= #$% '9(6' #$1((6' #$ 2&(64

29.=B1 29.= 29.= 29.= 29.= 2= 2= 2= 2=

9(B1 9( 9( 9( 9( &( &( &( &(

.$- The mo&el an& arrangement o( the !ontrol )2)tem (or )ur(a!e8mounte& BOP )ta!9)
3ode @lectric pump Pneumatics 3anual oil punp 5larm system )itrogen Backup system Protect house nsulated ;ouse F air6condition Griller"s panel 5uDiliary Control panel Pipe -acks F hose

#$% 21(969 #$% 9((67 #$% 9((6& #$% &'(6& #$% &'(6= #$% '9(6= #$% '9(6' #$1((6' #$ 2&(64

)ote2. 5ll above are all model of our co3Pany. is basal arrangementE is optional arrangement.

1. !he arrangement above not mean each model can be choose. t must confirm by negotiate when sign the contract. 4. 5ll above arrangement or function can design and manufacture according to the request of custom.

5ccumulators
5ir *unction boD /$+ Con)tru!tion an& (eature)

#$% series control systems for surface mounted BOP stacks consist of the followings+ -emote control 2. -emote control panel (normally equipping with protecting house) interconnect cable 1. Griller"s panel 4. 5ir interconnect cable '. ;ydraulic control lines including hose bundle pipe racks Pipeor -acks
5uDiliary electric pump 5uDiliary air pump Grill"s panel interconnect cable

Griller"s panel

5ir *unction boD

3aster hydraulic control manifold 5uDiliary remote control panel

5ir *unction boD and shuttle valve assembly

#igure 2 Connecting of control system for surface mounted BOP stacks

/$* Remote !ontrol #anel -emote control panel consists of reservoirE pump unitsE accumulator unitsE manifold various valves F gauges and electric boDes. !he primary function of the remote control panel is to receive high6pressure fluid from the pump unit and to store the fluid in accumulator bank. !he high6pressure fluid flowed though 46positon and '6way hydraulic valve controls the .OP@)/ or .C,OC@/ of BOP. !he remote control panel has the following features+ (2) #$% series equipping with two separate motive power supply systemsE electric pump and pneumatic pumpE can ensure the operation of system even if electric power supply is shut6off. (1) 5ccumulator unit should be provided with sufficient high6pressure fluid to open or close BOP stacks. 5ccumulator system is divided into four groupsE the loss of capacity is less than twenty6five percent of the total accumulator system capacity when an individual accumulator or one group loses effectivenessE and pressure isolation valves and bleed valves shall be provided on each group accumulator line and bleed valves can drain the pressure out from the accumulators to the control fluid reservoir. (4) @lectric oil pump and pneumatic oil pump can be automatically started up or shut down. -elief valve can immediately overflow even if the automatic control unit fails to start or stop during work. (') @ach BOP is controlled by a relevant 46position and '6way hydraulic valve to open or close. #$% series hydraulic control systems can be changed direction by either hand or pneumatic remote control equipment. /$- Driller0) #anel #$% series hydraulic control system equip with driller"s panel placed on drill platformE so that it is convenient for driller to remotely control BOP stacks. !he features of driller"s panel are as follows+ (2) 0orking media is compressed air to safely operate. (1) .H/ type valve bushing of air6operated valve can automatically come back to normal place so that the remote operation can"t be influenced in any case. (4) 3emory function. @very 46position and '6way air6operated valve is individually connected with a cylinder. 0hen the air6operated valve is placed on .open/ or .close/E the show window appears .o/ or .c/. !he show isn"t changed after the handle of air6 operated valve comes back so that operator can understand the last state. (') !wo steps operation is used in valves of driller"s panel to ensure correct operation of BOP stacks. !he first step is to turn air supply valve to open air supply switchE then turn air control valve at the same time so as to control related ob*ects.
'

/$. Air inter!onne!t !a'le 5ir interconnect cable is connected remote control panel to driller"s panel. !he air interconnect cable consists of protector and multicore with flanges on its both ends sealed rubber rings connecting remote control panel and driller"s panel.

/$/ 12&rauli! !ontrol line n generalE the remote control panel is '( meters away from BOP stacks. !hey are connected with hydraulic control linesE hose and pipe. !he pipes include pipe rack and fleDible pipeline. !o connection with pipe is reliable and safe for operationE but inconvenient for installation. !o connection with hose is simple and convenientE but not safe enough. Hou can use hose and pipe together according to actual site situation.

3$+ O#eration #rin!i#le an& &e)!ri#tion

3$* Controlling the 4)tart5 or 4)to#5 o( ele!tri! oil #um# 0hen turning the main switch of electric boD (figure 1) on remote control panel to .automatic/ positionE the system is in automatic state. n this timeE pressure controller will automatically start the electric oil pumpE if the pressure of system is blow 29.:3Pa(17((Psi). !he pressured oil is flowed from check valve to accumulator bank after the isolate valve of accumulator bank is opened. 0hen the system of pressure is up to 123Pa(4(((Psi)E the pressure controller automatically shut up power to stop oil supply. 0hen the system is in .automatic/ stateE the pressure controller makes the pressure of accumulator bank 29.:6123Pa(17((64(((Psi) in order to open or close BOP in any time. 0hen turning the main switch to .manual/ positionE the electric oil pump will immediately work no mater what the system pressure is. Operator must turn the main switch to .stop/ positionE when the system pressure id up to 123Pa(4(((Psi). Note> the ele!tri! oil #um# !annot 'e )to##e&% @hen the main )@it!h i) in 4manual5 #o)ition$ O#erator )hall @at!h the )2)tem #re))ure an& turn the main )@it!h to 4)to#5 #o)ition to )to# ele!tri! oil #um#$

Conne!tion #o@er .;+ A B 3+ 1C Air )@it!h

66666666666666666666

Manual Sto# Conta!tor Automati)m

66666666666666666666

Main )@it!h 1eate& ele!tri!

Conne!tion

Conne!tion light Motor

Conne!tion #re))ure ?al?e

Figure -> Ele!tri! #rin!i#le o( !ontrol )2)tem (or )ur(a!e mounte& BOP )ta!9) 3$- The !ontrol #rin!i#le o( h2&rauli! !ontrol )2)tem !he pressured oil stored in accumulator bank flow from isolate valve (high6pressure ball valve)E filerE and relief valve into control manifoldE then to 46position and '6way valveE final to inlet. n the same timeE the pressured oil from accumulator bank to filerE then to the relief bleed valve of annual BOP. !he relief pressure oil is only used by annual BOP. Operator *ust easily pushes the handle of 46position and '6way valve to .open/ or .close/ BOP. Operator can remotely control the turning of 46position and '6way valve in driller"s panel. #irstlyE turning 16position and 16way air6supply valve of driller"s panel to .open/E and turning the other 46position and '6way air6operated valve at the same time. !he compressed air flows from air connection cable to remote control panel in order to control relevant cylinder to turn changing way handleE then to turn 46position and '6way
&

valve in remote control panel. n the turning air6operated valve of driller"s panelE the compressed air makes the piston of cylinder move. Operator of driller"s panel can watch the window show .o/ or .c/ on every air6operated valve to *udge BOP .open/ or .close/. Note> Turning ?al?e mu)t 'e t@o )te#) o#eration$ In other @or&)% @hen turning ?al?e) o( ea!h !ontrolle& o'De!tor% o#erator mu)t turn air )u##l2 ?al?e at the )ame time$ Turning ?al?e) mu)t maintain . )e!on&) to ma9e the ?al?e) o( remote !ontrol #anel in #ro#er #o)ition$ !he outlet pressure range of relief bleed valve on controlling manifold is (6 2'3Pa(1(((Psi). n generallyE operator ad*usts pressure 2(.=3Pa(2=((Psi). !he pressure of controlling manifold will be the same as the pressure of the systemE when turning pass6by valve from .close/ to .open/. 5t this timeE the relief bleed valve does not work. !he relief bleed valve of controlling annual BOP is selected as .manual/ or .pneumatic<manual/ valve. 0hen the system is installed with .pneumatic<manual/ valveE operator can pneumatically ad*ust the outlet pressure of the .pneumatic<manual/ valve on remote control panel or driller"s panel. !he position of pneumatic pressure is selected by distribution valve on remote control valve. !he distribution valve is placed in remote control panel or in driller"s panel. n manual operationE turning the handle of relief bleed valve can ad*ust the outlet pressure to the pressure what operator need. !urning down is to up the outlet pressure. !urning up is to down the outlet pressure. Pneumatic<manual ad*usting operation description is followed+ (2) 0hen the air pressure is ?eroE manually ad*usting the pressure 2(.=3Pa or the pressure what the operator needE then locking ad*usting rod. (1) !urning the handle of distribution valve to the position of .driller"s panel/E operator can ad*ust the controlling pressure of annual BOP in driller"s panel by remotely control Pneumatic<manual relief bleed valve. !he Pneumatic handle of remote control panel does not work in this time. (4) !urning the handle of distribution valve to the position of .remote control panel/E operator can ad*ust the controlling pressure of annual BOP in remote control panel by remotely control Pneumatic<manual relief bleed valve. !he Pneumatic handle of driller"s panel does not work in this time. Note *> In Pneumati! a&Du)ting o#eration% the air #re))ure mu)t 'e Eero$ Turning the han&le o( relie( 'lee& ?al?e &o@n% )etting the annual BOP #re))ure @hat the manu(a!ture re!ommen& )u!h a) *+$3MPaF*3++P)iG$ then lo!9ing the a&Du)ting ro& to a&Du)t #re))ure$ Note -> Hhen the #neumati! a&Du)ting o#eration &oe) not @or9% the !ontrolling #re))ure o( annual BOP @ill automati!all2 !ome 'a!9 to the )etting #re))ure )u!h a) *+$3MPaF*3++P)iG to )a(eguar& the )2)tem$ Note .> In Pneumati! a&Du)ting o#eration% the outlet #re))ure o( relie( 'lee& ?al?e !annot 'e !hange& imme&iatel2 'e!au)e o( longer air !ontrol line$ O#erator )hall
7

!are(ull2 @at!h an& )lo@l2 o#erate$ !he .O/ type 46positong and '6way valve can be used in remote control panel. 0hen the handle is in middle placeE the room of valve is not connected. 0hile the handle is in .open/ or .close/ positionE the compressed oil flows into the side of oil tank of BOPE the other sides of oil flow into reservoir by 46position and '6way valve. !he .H/ type 46position and '6way valve can be used in driller"s panel. 3$. Controlling #neumati! oil #um# Control units are equipped with a pneumatic oil pump. !he system pressure can be ad*usted with pneumatic oil pump in no power or stopping using power. !o open air supply switchE then to close pass6by valveE the compressed air flow from pneumatic cells into air<liquid switch in system with pneumatic oil pump. 0hen the manifold pressure is blow 29.:3Pa(17((Psi)E the air<liquid switch will automatically open. !he compressed air flows into pneumatic oil pump to drive it start. !he relief oil flow into manifold by check valve. 0hen the system pressure is up to 123Pa(4(((Psi)E the air<liquid switch will automatically shut6off. !hen the power is shut6off. !he pneumatic oil pump is stopped. n specialE when the pressure what the system need is over 123Pa(4(((Psi)E operator only use the system with pneumatic oil pump. #irstlyE shutting down isolate valve of accumulator bank to prevent compressed oil into accumulator bank. !urning pass6by valve of relief bleed valve to .open/ at the same time. Opening the pass6by valve of air<liquid switch so that the air<liquid switch does not work. !he compressed air can directly flow into pneumatic oil pump. Note *> O#erator mu)t ma9e )ure the relie( 'lee&) ?al?e @or9 normall2% @hen u)ing #neumati! oil #um#$ In ne!e))aril2% o#erator )hall te)t !om#lete relie( in ./$3MPaF3+++P)iG$ Note -> Hhen the mani(ol& #re))ure i) u# to -*MPaF.+++P)iG% the i)olate ?al?e o( a!!umulator 'an9 F'all ?al?eG mu)t 'e !lo)e& to ma9e e"ui#ment normal an& ma9e #er)on) )a(e$

=.' ;ydraulic principle of #$%&'(6& control system for surface mounted BOP stacks
tem 2 1 4 ' = & 7 9 : 2( 22 21 24 2' 2= 2& 27 29 2: 1( 12 11 14 1' 1= 1& 17 Product name Iate valve Pneumatic cells Iate valve 5ir<liquid switch Check valve Pneumatic oil pump Oil filter Oil filter #lame6proof electric 3otor @lectricity boD Check valve Plunger pump -elief valve Pressure controller solation valve (ball valve) -elief valve Cylinder 46position and '6way valve 16position and 46way valve %uake6proof pressure gauge #ilter 3anually ad*usting valve ;igh pressure ball valve 5ccumulator Pneumatic pressure transmitter 5ir filter relief valve %uake proof pressure %ty. 7 2 set 2 2 1 1 1 2 2 2 2 2 2 2 2 2 7 & 2 1 4 2 ' 9 4 2 2 H2'6(( H(16(( KHC1261= H%1641;6J2/ )L%26,9(<42.=<; HP%'((B %#;61&2 H)2((B# (6'(3Pa (6(.&3Pa (61=3Pa 2/ H(:6(( $'6(26=26(( H(26(( H(26((5 4'JC1261= 14JC1261= H)2((B# (6'(3Pa H2=6(( H(96(( HB29(36' B%C946'( G #6,1(;2 %B1269( H1=61( H!$6(1 %22)C642.=62/ H'(61( 2/ 42.= 2((l<min H('6((5 H2(6(( %$H1261= G #6,2(;1 %HB'(6&(, 2/ 1/
29.=$0 5#=(((E 5-=((E 5,=(((

Grawing )o.

!ype

)otes 2/ 1/ 42.= '(l<min

gauge 19 Pneumatic<manual ad*usting pressure valve Gistribution valve Anloading valve Pneumatic cells Pneumatic ad*usting valve Pressure gauge Pressure gauge 46position and 16way valve 46position and '6way valve Cylinder 2 H2&6(( KHC%1261=

1: 4( 42 41 44 4' 4= 4& 47

2 2 2 1 4 2 2 7 7 H(&6((

-emade by %4'C-16 9 2( 50'(((E5,'((( %!H69 -emade by H62((J! H62((J! -emade by 4'L-&H6 ,96# -emade by 4'L-&H6 ,96# (.(=6(.&43Pa (6(.13Pa (61.=3Pa

7$+ In)tallation an& Pilot run

7$* In)tallation (2) Cmoothly safely install remote control panel. (1) !he remote control panel is located a place away from wellhead over 4(m according to standard and requirements. !he driller"s panel is located in a convenient place for driller on drill floor. (4) Connecting oil pipe Connecting oil pipe from BOP it is good for arranging oil pipe and changing oil pipe. t is important to clean every oil pipe with compressed air before the oil pipes are connected. @very oil pipe is welded on .o/ or .c/ mark over channel steel on the base of remote control panel. .o/ means openE .c/ means close. 0hen the oil pipes are connectedE operators watch not only the mark .blind ram/E .pipe ram/ and .annular/ the same with the show of valve on remote control panelE but also the mark .o/ or .c/ corresponding the open or close of BOP. Note *> !are(ull2 !he!9 a'out !ontrol o'De!t an& )@it!h &ire!tion 'e(ore !onne!ting #i#e$ Note -> !he!9ing #i#e @ithout )tu(( or lea9age 'e(ore !onne!ting #i#e$ (') Connecting air pipe !he air supply pipes and air connect cables are connected to the #$% hydraulic control system. Be careful flanges directionE flanges sealE and tight boltsF nuts when connecting pipes. G 1=mm hose is used in air supply of remote control panel. G 24mm hose is used in air supply of driller"s panel. Be good tight between hoses and connections to prevent loosing. !he hoses are no default especially no rifts and no ageing to prevent from eDplosion in use. Note *> There no &ea& angle @hen !onne!ting #i#e to #re?ent (rom 'ro9en #i#e$
2(

Note -> @hen !onne!ting air !onne!tion !a'le) (lange)% the air @ill go though e?er2@here in !a'le) i( the )eal ring) &o not @or9$ (=) Connecting power lines !he power shall be ''(>E &(;? alternating current. Connecting power line according to relevant regulations. !he main switch of electric power control boD on remote control panel shall be turned on the stop to prevent from electric accident before connecting power line. Note> Be )ure a'out the main )@it!h i) turne& on the )to# to #re?ent (rom a!!i&ent 'e(ore !onne!ting$ Carefully checking all connection of pipesE fleDible *oints and connections without loosing and defaults after the equipment is completely installed. 7$- Pilot run !he preparation of pilot run according to the following procedures+ (2) Precharging )itrogen or checking pressure of accumulators. !he pressure is 78(.73Pa (2(((82((Psi). -efilled again if the )itrogen is not enough. (1) 5dding oil into reservoir !he oil is added from inlet on the top of reservoir or sucking oil with sucking pump. !he oil volume shall be controlled on the level of oil mark. Asing H56)41 hydraulic pressure oil or other proper oil under circumstances temperature over (oC. Asing HC6)41 low temperature hydraulic pressured oil or other proper oil under circumstance temperature below ( oC. (4) ,ubrication motion parts according to lubrication requirements. (') Open isolates valves on pipe and accumulators. Open bleed down valves on control manifold. !urn the handle of 46position and '6way hydraulic valve and by6pass valve on the middle place. (=) !urn main switch to .manual / then turn main switch to .stop/ after starting motor. Be careful if the direction of motor and chain protector is the sameE otherwise changing the electric phase. !he procedures of pilot run are followed+ (2) !esting start6up or shut6off of electric oil pump. !urning main switch to .automatic/ positionE making the motor oil pump run without load 2( minutesE then closing bleed down valve on control manifold to make accumulator pressure up to 12 3Pa (4(((Psi)E result in the pump automatically stopped. !urning main switch to . stop/ if the pumps is fail to automatically stop. Iradually open bleed down valve to slowly down pressure to 29.: 3Pa (17((Psi)E result in electric oil pump automatically stopped. n operationE checking and ad*usting pressure controller to automatically stop or start. 0atching about the each *oint on remote control panel in the pressure rising up. (1) !esting start6up or shut6off pneumatic oil pump. 0hen using pneumatic oil pumpE closing by6pass valve of fluid < air switch and opening air supply valve acting on pneumatic oil pump to make accumulator"s pressure up to 123Pa(4(((Psi). !hen watching about if the air supply is automatically shut6off to stop
22

pneumatic pump. Iradually open bleed down valve to slowly down pressure to 29.:3Pa(17((Psi)E result in the pneumatic oil pump automatically stopped. (4) 5d*usting relief valves 0atching about if the outlet pressure of manifold or annular is 2(.= 3Pa (2=((Psi)E otherwise ad*usting to 2(.= 3Pa (2=((Psi). (') Girection changed test 0hen the accumulator pressure is up to 123Pa(4(((Psi) and the by6pass valve of control manifold is in middle placeE changing handle direction of 46positin and '6way hydraulic valvesE then watching about if .open/ or .close/ of BOP is the same with . open/ or .close of 46position and '6way hydraulic valveE otherwise checking pipe connecting. (=) -elief valve test !o close the isolate valves of accumulator bank on pipes andE turn 46position and '6way hydraulic valve in a middle placeE then turn main switch of electric boD to .manual/E finally start electric motor to make the pressure of accumulator up to 143Pa (44((Psi)E and watch about if the relief bleed valve on the outlet of motor oil pump fully kick off. f fully kickE to turn main switch to the .stop/ position and stop motor oil pump. !he relief valve completely is closed with the pressure not less than 29.: 3Pa. !o close isolate valve of accumulator on pipesE then turn by6pass valve of control manifold on open. !o open air supply switch valve and by6pass of fluid and air switchE then to start pneumatic oil pump to make the manifold pressure up to 4'=3Pa(':((Psi) and watch about if the relief valve is fully kick off. 5fter fully kickE to close air supply and stop pneumatic oil pump. !he relief valves shall be fully closed with pressure not less than 1:3Pa('1((Psi). Note> @hen te)ting an& a&Du)ting relie( ?al?e)% the i)olate ?al?e o( a!!umulator) on #i#e) mu)t 'e !lo)e& to #re?ent (rom #re))ure ri)ing a!!i&ent$ (&) Pneumatically ad*usting testing in annual BOP.
!urning the handle of manual ad*usting valve on annual BOP down. Cetting the outlet pressure of the valve in 2(.=3Pa. !urning the handle of distribution valve on remote control panel in .driller"s panel" position. !hen ad*usting pneumatic handle in driller" panelE and watch about the reader of pressure gauge on driller"s panel is the same with the reader of pressure gauge on remote control panel.

!urning the handle of distribution valve in .remote control panel/ positionE then ad*usting pneumatic handle in remote control panel and watch the reader of pressure gauge on annual BOP. (7) !esting reservoir height 5dding oil into reservoir if there leakage oil too much in above mentioned procedure.

:$+ O#eration)% Maintenan!e an& Lu'ri!ation

Because the hydraulic control system is more important equipment in well control systemE relevant person must be technically trainedE managers and operators shall understand the principleE installationE operation and maintenance. :$* O#eration in)tru!tion
21

2) n normal drilling operationE BOPC are openE blowout valves are closedE and by6pass valves are in middle place. 1) !wo6steps operation is used in turning valve of driller"s panel. 4) Gon"t go through transport vehicles on hydraulic or pneumatic line between control units and BOP stacks to prevent from damaged. ') Operator must check control system at least once week. Check control system every shift work once when drilling approach to oil or gas. !he following contents should be inspected+ 6 !he height of reservoir is in normal 6 @lectric cells and wire are safe 6 )o leakage on oil or gas line 6 !he control units are reliable and accurate 6 !he range of pressure gauges are in normal 6 !esting .open/ or .close/ of BOP according to safe requirements. =). Cuggesting customers to establish operation and maintenance records. 0rite down the work of operationsE shutdowns and maintenance at any time. :$- Maintenan!e 2) 3onthly carefully checking strainers of reservoir or the other parts. 1) #or diverter strainer of air supply elements+ @veryday discharging water in cup. @very one6week cleaning strainer cup and disposed water cup with gasoline then to dry cup. 4) Oil part of pneumatic cells+ everyday checking the water leverE and adding lubrication oil such as )41 gasoline in time. Cleaning it with stuffed. ') Periodically check precharging )itrogen pressure. 5t the beginningE weekly check )itrogen pressure once. 3onthly check it once in normal operation. Checking the )itrogen pressure under only the accumulator bank completely relief pressure. =) 0hen transportation hydraulic controls equipment in long distanceE the )itrogen pressure of accumulator shall be in 23Pa(2'(Psi). &) Checking the oil lever of reservoir and cleaning the bottom of reservoir covered sands and mud in any time. 7) Periodically check the pack6off of and pneumatic oil pump. 9) $eep the .o/ seal rings well in unloading pipe lines. :) Often cleaning the surface of remote control panel and driller"s panel. 2() Correcting the pressure gauge after completion a well. :$. Lu'ri!ation In)tru!tion 2) 5dding grease or machine oil weekly to two no??les of air cylinder with grease gun. 1) 3onthly checks the grease oil of crankshaft boD. 5dd )41 machinery oil under insufficient oil circumstance. 4) 3onthly checks the grease lever in motor oil pump. 5dd )41 machinery oil under insufficient oil circumstance. ') 3onthly take off chain protector to check grease. 5dd )41 machinery oil under
24

insufficient oil circumstance.

;$+ Trou'le)hooting
2 -unning noise from control units. Cause+ miDed gas in oil. -emedy+ -unning equipment with unload to circulate gas out. Checking the bladder of accumulator to ensure it is good otherwise changing it. 1 @lectric motor can not be started. Cause (2)+ !he power parameter is closed in bad. -emedy (2)+ Checking and repairing power circuit. Cause (1)+ @lectric elements in electric control boD are broken down or the fuse is blown. -emedy (1)+ nspecting and repairing electric control boD or changing the fuse. 4 !he pressure rises slowly or stop and the noise of pump are in abnormal. Cause (2)+ !he oil of reservoir is below normal level to make pump suck nothing. -emedy (2)+ 5dding oil into reservoir Cause (1)+ !he gate valve of sucking oil is closed or the sucking mouth of the oil strainer is blocked. -emedy (1)+ Checking pipeE then opening gate valve and cleaning the strainer. Cause (4)+ !he bleed valve of control manifold does not close. -emedy (4)+ Closing bleed down valve Cause (')+ !he electric oil pump broken down. -emedy (')+ Checking the electric oil pump. ' !he electric oil pump can not automatically stopped Cause (2)+ Oil pipe or connection of pressure controller is blocked or leakage. -emedy (2)+ Checking the pipe lines of pressure controller. Cause (1)+ !he pressure controller does not work. -emedy (1)+ 5d*usting or changing pressure controller. = !he outlet pressure of relief valve is too high Cause (2)+ Girt on the surface of seal ring. -emedy (2)+ -evolving the ad*usting pressure handle to make sealing boD up and down several times to push dirt out. & Griller"s panel can not close or open BOP or the action of .close/ or .open/ is inconsistent. Cause (2)+ !he cable core is wrongly connectedE or broken or blocked. !he rubble ring of flange is not sealed. -emedy (2)+ Checking air interconnect cable or changing seal parts.

<$+ Or&er in)tru!tion

2'

Control systems for surface BOP stacks have various structural models. Please provide the technical parameters and requirements requiredE including+ * Num'er o( o'De!t) !ontrolle& an& mo&el 3anufacturer+ !he type of BOP stacks+ ,iters required ,iters required 65nnular MMMMMMMMMM Open MMMMMMMMMMMM (,) Close MMMMMMMMMMMM (,) 6Blind ram MMMMM MM Open MMMMMMMMMMMM (,) Close MMMMMMMMMMMM (,) 6Pipe ram MMMM M Open MMMMMMMMMMMM (,) Close MMMMMMMMMMMM (,) Close MMMMMMMMMMMM (,) Close MMMMMMMMMMMM (,) Close MMMMMMMMMMMM (,)

6Pipe ram MMMMMMMMMM Open MMMMMMMMMMMM (,) 6Preventer MMMMMMMMMM Open MMMMMMMMMMMM (,)

6Preventer MMMMMMMMMM Open MMMMMMMMMMMM (,) 6Cpare parts

- Or&er )!o#e Please choose the following parts what you needE and write down details about your chose parts. 6 Griller"s panel 6 5ir interconnect cable 6 ;ydraulic control lines (pipe rackE fleDible lines and hose bundle) 6 Others . S#e!ial re"uirement) Please describe the special requirements of products or parts when ordering+ 6Protect house pattern 6Painting 6Connecting 6Others Our factory manufactures the hydraulic control system according to national standardE industrial standard.

2=

APPENDII A CONAERSION TABLE

*$ Ma)) 2kgN1.1lbs 2lbsN(.'=kg

-$ Aolume 2,N(.1&' AC. IalN&2 cu.in 2 AC. IalN4.79=,N142 cu.in

.$ Pre))ure 23PaN2'= Psi 2PsiN(.((&: 3Pa

/$ Length 2mN4.19ftN4:.47 in 2ftN(.4(= m

3$ Tem#erature 2OCN=<: (O#641) 2 O#N2.9L OC841

7$ Po@er 2kwN2.4' hp 2hpN(.7'&kw

2&

APPENDII B RECOMMENED 1YDRAULIC FLUID FOR BOP STACKS

ISO Bran&> 1M.- Fu)e& (or #lunger #um# )2)tem @ith lo@ or no CnG Mo'il Bran&> D$T$E-/ Fu)e& (or #lunger #um# )2)tem @ith lo@ or no CnG Shell Bran&> Tellu).- Fu)e& (or #lunger #um# )2)tem @ith lo@ or no CnG Note> The mo?ing ?i)!o)it2 o( h2&rauli! (lui& oil i) *:8..mm-B) @hen the tem#erature i) at 3+oC$

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