CONTENTS

Certificate Acknowledgement Abstract Contents List of figures List of tables III IV V VI XI XIV

Chapter 1

INTRODUCTION 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 General Vision Company Profile Salient Features Location Organisation Chart Progress Milestone-G,H,I Progress Milestone-J,K Various Agencies Involved Various Personnel Involved List Of Drawings Available At Site Infrastructure Fascilities Available At Site 01 01 01 02 04 05 06 06 07 07 08 08

Chapter 2

SPECIFICATION OF MATERIAL 2.1 Specification Of Material 2.1.1 Concrete 2.1.2 Admixture 2.1.3 Cement 2.1.4 Reinforcement 2.1.5 Aggregates 11 11 11 14 15 15

VI

Chapter 3

EQUIPMENT AND TOOLS 3.1 Equipment Information 3.1.1 Transit Mixer 3.1.2 Static Concrete Pump & Boom Placer 3.1.3 Hydraulic Bar Bender 3.1.4 Reinforcement Cutting Machine 3.1.5 Needle Vibrator 3.1.6 Backhoe 3.2 Tools information 3.2.1 Bar Bending Bench 3.2.2 Daag 3.2.3 Spade 3.2.4 Peak Axe 3.2.5 Plumb Bob 3.2.6 Tagara 3.2.7 Bucket 3.2.8 Hammer 3.2.9 Rammer 17 17 19 22 23 24 25 27 27 27 28 28 28 28 28 28 28

Chapter 4

RAFT FOUNDATION 4.1 4.2 4.3 4.4 General Foundation Construction Procedure Tools And Equipments Used Construction Procedure 4.4.1 Points To Be Kept While Excavation 4.4.2 PCC 4.4.3 Marking Of Coloumn & Raft Cordinates 4.4.4 Erection Of Reinforcement 4.4.5 Erection Of Shuttering Material 4.4.6 Concreting 4.4.7 Curing 29 30 31 31 33 33 34 34 36 37 38

VII

Chapter 5

COLOUMN CONSTRUCTION 5.1 5.2 5.3 5.4 General Specification Of Coloumn Coloumn Reinforcement Detail Construction Procedure 5.4.1 Cleaning Of Surface / Cleaning Of Bars 5.4.2 Fixing Of Starter / Marking Of Cordinates 5.4.3 Erection Of Reinforcement / Its Check 5.4.4 Erection Of Formwork / Its Check 5.4.5 Concreting Of Coloumn 5.4.6 Removal Of Formwork 5.4.7 Curing 39 39 39 40 41 42 43 44 46 47 48

Chapter 6

BEAM SLAB CONSTRUCTION 6.1 6.2 6.3 6.4 6.5 General Info About Slab General Info About Beams Construction Procedure Of Slab & Beam Tools & Equipment Used in Slab Beam Construction Construction Procedure 6.5.1 Beam Bottom Erection 6.5.2 Beam Side And Slab Shuttering 6.5.3 Checking Of Levels 6.5.4 Beam & Slab Reinforcement 6.5.5 Concreting 6.5.6 Removal Of Formwork 6.5.7 Curing 49 49 50 51 51 51 52 52 53 54 55 56

Chapter 7

RETAINING WALL 7.1 7.2 7.3 General Introduction Of Raft Construction Procedure 7.3.1 Excavation 7.3.2 Marking Of Cordinates 7.3.3 PCC / Marking Of Raft Cordinates VIII 57 58 59 60 62 62

7.3.4 Erection Of Formwork-Raft & Vertical Wall 7.3.5 Erection Of Reinforcement-Raft & Vertical Wall 7.3.6 Concreting-Raft & Vertical Wall 7.3.7 Curing Chapter 8 STAIRCASE 8.1 8.2 8.3 8.4 General Construction Procedure Tools & Equipments Used In Stair Case Construction Construction Procedure 8.4.1 Formwork Erection / Its Check 8.4.2 Reinforcement Erection / Its Check 8.4.3 Concreting 8.4.4 Curing Chapter 9 HEAVY BEAM 9.1 9.2 General Cuplock Scaffolding Arrangements

62 63 64 65

66 67 68 68 68 69 70 72

73 76

Chapter 10 SCAFFOLDING TECHNIQUES & MIVAN SHUTTERING 10.1 10.2 General Kwiklock Scaffolding 10.2.1 Vertical Member 10.2.2 Horizontal Member 10.2.3 Ancillary Items 10.3 Mivan Shuttering 10.3.1 Introduction 10.3.2 Adavantage Of Mivan Shuttering 10.3.3 Wall Components 10.3.4 Beam Components 10.3.5 Deck Components 10.3.6 Other Components 10.3.7 Construction With Mivan 10.3.8 Pre Concrete Activites 10.3.9 On Concrete Activities IX 77 77 78 79 80 82 82 83 84 86 88 91 93 93 94

10.3.10 Post Concrete Activities Chapter 11 SAFETY MANAGEMENT 11.1 Safety Management 11.2 Management Information 11.3 Records 11.4 Reports 11.5 Billing Procedure 11.6 Equipment Management Chapter 12 CONCLUDING REMARK

94

95 96 96 97 97 98 99

LIST OF FIGURES

FIG 1.1 SITE PLAN OF SHANTIGRAM FIG 1.2 LOCATION OF MEADOWS FIG 1.3 ORGANISATION CHART FIG 2.1 MSKEL BATCHING PLANT 30 CU M/ HR FIG 2.2 STORAGE OF ADMIXTURES FIG 2.3 CEMENT STORAGE IN OPEN SPACE NEAR THE BATCHING PLANT FIG 2.4 STORAGE OF AGGREGATE FIG 2.5 STORAGE OF SAND FIG 3.1 TRANSIT MIXER FIG 3.2 STATIC CONCRETE PUMP FIG 3.3 BOOM PLACER FIG 3.4 HYDRAULIC BAR BENDING MACHINE FIG 3.5 BAR CUTTER FIG 3.6 NEEDLE VIBRATOR FIG 3.7 BACKHOE FIG 3.8 BAR BENDING BENCH WITH DAAG FIG 4.1: FOUNDATION CONSTRUCTION PROCEDURE FIG 4.2 RAFT FOUNDATION FIG 4.3 ERECTION OF REINFORCEMENT FIG 4.4 SHUTTERING OF RAFT FIG 4.5 RAFT JOINT FIG 4.6 CURING FIG 5.2 CONSTRUCTION PROCEDURE FIG 5.3 CLEANING OF SURFACE AND BARS FIG 5.4 FIXING OF STARTER ROD FIG 5.5 MARKING OF CORDINATES

04 04 05 12 13 14 16 16 18 19 21 22 23 24 26 27 30 32 35 36 37 38 40 41 42 43

XI

FIG 5.6 REINFORMENT OF COLOUMN FIG 5.7 FORMWORK OF COLOUMN FIG 5.8 CONCRETING OF COLOUMN FIG 5.9 REMOVAL OF FORM PANEL FIG 5.10 CURING OF COLOUMN FIG 6.1 CONSTRUCTION PROCEDURE FIG 6.2 BEAM BOTTOM FIG 6.3 SLAB AND BEAM SHUTTERING FIG 6.4 SLAB BEAM REINFORCEMENT FIG 6.5 CONCRETING IN BEAM AND SLAB FIG 6.6 REMOVAL OF FORMWORK OF SLAB AND BEAM FIG 6.7 CURING FIG 7.1 CONSTRUCTION PROCEDURE FIG 7.2 CORE CUTTER SAMPLE FOR FDD & MOISTURE FIG 7.3 FDD & MOISTURE CONTENT TEST FIG 7.4 COMPACTOR FIG 7.5 ERECTION OF FORMWORK FOR VERTICAL WALL FIG 7.6 REINFORCEMENT OF RAFT AND VERTICAL WALL FIG 7.7CONSTRUCTION JOINT & CONCRETING VERTICAL WALL FIG 8.1 CONSTRUCTION PROCEDURE FIG 8.2 FORMWORK ERECTION FIG 8.3 REINFORCEMENT/ITS CHECK FIG 8.4 CONCRETING FIG 8.5 FINISHING/CURING FIG 9.1 HEAVY BEAM FIG 9.2 HEAVY BEAM FIG 9.3 A) CUPLOCK SCAFFOLDING ARRANGEMENT FIG 9.3 B) CUPLOCK SCAFFOLDING ARRANGEMENT

44 45 46 47 48 50 51 52 54 55 55 56 59 60 61 61 63 64 65 67 69 70 71 72 73 75 76 76

XII

FIG 10.1 VERTICAL MEMBER FIG 10.2 HORIZONTAL MEMBER FIG 10.3 VERTICAL CONNECTOR FIG 10.4 ADJUSTABLE BASE PLATE FIG 10.5 ADJUSTABLE JACK FIG 10.6 MIVAN SHUTTERING FIG 10.7: WALL PANEL FIG 10.8: ROCKER FIG 10.9: KICKER FIG 10.10: STUB PIN FIG 10.11: BEAM SIDE PANEL FIG 10.12: PROP HEAD FOR SOFFIT BEAM. FIG 10.13: BEAM SOFFIT-PANEL FIG 10.14: - BEAM SOFFIT BULKHEAD FIG 10.15: - DECK PANEL FIG 10.16: -DECK PROP FIG 10.17: - DECK PROP LENGTH FIG 10.18: - DECK MID-BEAM FIG 10.19: - SOFFIT LENGTH FIG 10.20: -DECK BEAM BAR FIG 10.21: -INTERNAL SOFFIT CORNER FIG 10.22: -EXTERNAL SOFFIT CORNER FIG 10.23: - EXTERNAL CORNER FIG 10.24: - INTERNAL CORNERS

78 79 80 81 81 82 84 84 85 85 86 86 87 87 88 88 89 89 90 90 91 91 92 92

XIII

LIST OF TABLE

TABLE 1.1 TOTAL BUILT UP AREA TABLE 1.2 TOTAL CONSUMPTION OF MATERIAL TABLE 1.3 PROGRESS MILESTONE FOR G,H,I TABLE 1.4 PROGRESS MILESTONE FOR J,K TABLE 1.5: LIST OF PERSONNEL(CLIENT) TABLE 1.6: LIST OF PERSONNEL(CONTRACTOR) TABLE 2.1 CONCRETE MIX DESIGN TABLE 2.2 DETAIL OF ADMIXTURE TABLE 2.3 DETAIL OF CEMENT BAG TABLE 2.4 DETAIL OF STEEL REINFORCEMENT TABLE 2.5 DETAIL OF AGGREGATE TABLE 3.1: LIST OF EQUIPMENTS AVAILABLE AT SITE TABLE 3.2 TRANSIT MIXER INFORMATION TABLE 3.3 CONCRETE PUMP INFORMATION TABLE 3.4 DETAILS OF BOOM PLACER TABLE 3.5 HYDRAULIC BAR BENDER INFORMATION TABLE 3.6 REINFORCEMENT CUTTER MACHINE INFORMATION TABLE 3.7 NEEDLE VIBRATOR INFORMATION TABLE 3.8 BACKHOE INFORMATION TABLE 4.1 FOUNDATION DETAILS TABLE 5.1 DETAILED SPECIFICATION TABLE 7.1 RETAINING WALL INFROMATION TABLE 8.1 DETAIL OF STAIRCASE TABLE 9.1 DETAILED SPECIFICATION OF HEAVY BEAM TABLE 10.1 VERTICAL MEMBER INFORMATION TABLE 10.2 HORIZONTAL MEMBER INFORMATION

03 03 06 06 07 07 11 11 14 15 15 17 18 20 21 22 23 25 25 29 39 58 66 74 79 80

XIV