DESIGN OF MONORAIL BEAM

TITLE

PROJECT

Design of Cantilever Monorail for TP42

RSP-INTERPLANT TRANSPORTATION
FACILITIES-PKG 092

B026

REVISION

PREPARED
APPROVED

DOCUMENT
NO.

THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE USED EXCEPT IN CONNECTION WITH MBE'S
WORK.REPRODUCTION, USE OR DISCLOSURE OF THE CONTENT OFTHIS DOCUMENT TO THIRD PARTY/IES WITHOUT
EXPRESS/WRITTEN PERMISSION OF MBE IS STRICTLY PROHIBITED.

JOB NO.
SHEET NO.

2-B026-DC00-5-0018

DATE

DESIGN OF CANTILEVER MONORAIL BEAM :

Monorail Capacity =

2.0 T

Wt. of chain-pulley block =

0.50 T

Impact Factor =

1.25

Electrically operated

Try with section

MB 300

Dia. of bolt in top flange, =

Channel at top

20

Dia. of bolt in bot. flange, =

Width of top flange plate =

0 mm

Dia. of holes in top flange, =

21.5 mm

Thickness of top flange plate =

0 mm

No. of holes in top flange, =

Width of bot. flange plate =

0 mm

Dia. of holes in bol. flange, =

0.0

Thickness of bot. flange plate =

0 mm

No. of holes in bot. flange, =

Dist. From centre of Web, =

Wt. per m lenth of monorail beam =

40 mm

46.10 kg/m

Property of the Individual Sections:

I-section
58.70 cm2
30.00 cm
14.00 cm
0.77 cm
1.31 cm
1.40 cm
8985.70 cm4
486.30 cm4
12.40 cm
2.86 cm
599.00 cm3
69.50 cm3
0.00 cm

A
h
b
tw
tf
R
Ixx
Iyy
rx
ry
Zx
Zy
Cy

Channel section
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Property of the Compound Section:

Gross Area =

58.70 cm2

Net area =

53.07 cm2

Width of top flange = 14.00 cm

Width of bottom flange =

14.00 cm

Thk. of top flange =

1.31 cm

Thk. of bottom flange =

1.31 cm

Total depth =

30.00 cm

C.G. from top flange, Cxx = 16.52 cm

Gross Ixx =

8985.70 cm4

Net Ixx =

7702.70 cm4

Gross Iyy =

486.30 cm4

Net Iyy =

394.00 cm4

Zx,top =

466.19 cm3

Zx,bot =

571.53 cm3

rx =

12.05 cm

ry =

2.72 cm

Zy =

C.G. from top flange (for gross section) =15.00 cm

56.29 cm3

DESIGN OF MONORAIL BEAM

3.13 T

Design of Cantilever Portion :

Max. bending moment at support =
Max. shear force =

5.30 T-m

2.31 m
0.70 T

4.40 T

-2.1

Calculation of Permissible Bending Stresses:

x =

33.20

y =

73.40

fy =

250 MPa

c2/c1 =

1.23

D/T =

22.90

Y=

491.88 MPa

w=

0.6

k2 =

0.1

X=

605.16 MPa

fcb =

962.65 MPa

bcx,perm =

1521.73 kg/cm2

bt,perm =

1683.00 kg/cm2

bt,cal =

1136.88 kg/cm2

bt,cal/bt,perm =

0.68

Calculation of Induced Bending Stresses:

bcx,cal = 927.33 kg/cm2
Check for Bending Stress:
bcx,cal/bcx,perm =

0.61

Safe

Safe

Check for Deflection:

cal =

0.75 cm

Span/ = 266

Safe

Check for Bolt Tension:

Total no. of bolts in top flange, =

Total bolt capacity, = 11.96 T

Property Class =
Safe

Local Check of Top Flange Thickness for Bolt Tension:

Load per bolt, =

1.13 T
2491.88 kg-cm

Moment at root of top flange, =

Load dispersion angle,=
Zx,root =

60 deg

2.19 cm3

bcx,cal = 1135.46 kg/cm2

Safe

Local Stress Check of Bottom for Maximum Wheel Load:

Maximum wheel load =

1.56 T

Moment at root of bottom flange =

Load dispersion angle,=
Zx,root =

8148.44 kg-cm

60 deg

5.17 cm3

bcx,cal = 1577.02 kg/cm2

Safe

4.6

2.00 m
4.5

DESIGNATION

kg/m
1
MB 100
MB 125
MB 150
MB 175
MB 200
MB 225
MB 250
MB 300
MB 350
MB 400
MB 450
MB 500
MB 550
MB 600
MC 100
MC 125
MC 150
MC 175
MC 200
MC 225
MC 250
MC 300
MC 350
MC 400
MC 75

MASS AREA
2
11.5
13.4
15.0
19.5
25.4
31.2
37.3
46.1
52.4
61.6
72.4
86.9
104.0
123.0
9.56
13.10
16.80
19.60
22.30
26.10
30.60
36.30
42.70
50.10
7.14

cm2

mm
3
14.7
17.0
19.1
24.9
32.3
39.7
47.6
58.7
66.7
78.5
92.3
111.0
132.0
156.0
12.20
16.70
21.30
24.90
28.50
33.30
39.00
46.30
54.40
63.80
9.10

4
100
125
150
175
200
225
250
300
350
400
450
500
550
600
100
125
150
175
200
225
250
300
350
400
75

b
mm
5
70
70
75
85
400
110
125
140
140
140
150
180
190
210
50
65
75
75
75
80
80
90
100
100
40

TABLE 6.4
Values of k2 for unequal flanges
k2
-1.0
-0.8
-0.6
-0.4
-0.2
0.0
0.1
0.2
0.3
0.4
0.5

BOLTS IN
CLEARENCE HOLES
(PROPERTY CLASS 8.8)

BOLT
VALUES
IN
TENSION

Property
Class

w
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0

4.6
4.8

tw

tf

mm mm
6
7
4.5
7.5
5.0
8.0
5.0
8.0
5.8
9.0
5.7 10.8
6.5 11.8
6.9 12.5
7.7 13.1
8.1 14.2
8.9 16.0
9.4 17.4
10.2 17.2
11.2 19.3
12.0 20.8
5.0
8.0
5.3
8.0
5.7
9.0
6.0 10.8
6.2 11.8
6.5 12.5
7.2 13.1
7.8 14.2
8.3 16.0
8.8 17.4
4.8
7.5

R1
mm
8
9.0
9.0
9.0
10.0
11.0
12.0
12.0
14.0
14.0
14.0
15.0
17.0
18.0
20.0
9.0
9.5
10.0
10.5
11.0
12.0
12.0
13.0
14.0
15.0
8.5

R2
mm
9
4.5
4.5
4.5
5.0
5.5
6.0
6.5
7.0
7.0
7.0
7.5
8.5
9.0
10.0
2.4
2.4
2.4
3.2
3.2
3.2
3.2
3.2
4.8
4.8
2.4

Ixx
cm4
10
252.0
445.1
717.6
1262.4
2235.4
3441.8
5131.6
8985.7
13630.3
20458.4
30390.8
45218.3
64893.6
91813.0
192.0
425.0
788.0
1240.0
1830.0
2710.0
3880.0
6420.0
10000.0
15200.0
78.5

rx

Iyy
cm4
11
35.4
38.5
46.8
76.7
150.0
218.3
334.5
486.3
537.7
622.1
834.0
1369.8
1833.8
2651.0
26.7
61.1
103.0
122.0
141.0
188.0
211.0
313.0
434.0
508.0
12.9

cm
12
4.14
5.16
6.13
7.13
8.32
9.31
10.40
12.40
14.30
16.20
18.20
20.20
22.20
24.20
3.97
5.05
6.08
7.04
8.02
9.02
9.92
11.80
13.60
15.40
2.94

Property
Class
4.6
4.8
5.6
5.8
6.8
8.8
9.8

BOLTS IN
BOLT
CLEARENCE HOLES
VALUES
(PROPERTY CLASS 8.8)
IN
TENSION
NOMINAL DIA. OF
BOLT
HOLE
(T)
12
13.5
1.03
16
17.5
1.92
20
21.5
2.99
22
23.5
3.71
24
25.5
4.31
27
29
5.62
30
32
6.86
12
13.5
1.23
16
17.5
2.29
20
21.5
3.58
22
23.5
4.42
24
25.5
5.14
27
29
6.7
30
32
8.19
12
13.5
1.23
16
17.5
2.29
20
21.5
3.58
22
23.5
4.42
24
25.5
5.14
27
29
6.7
30
32
8.19
12
13.5
1.54
16
17.5
2.87
20
21.5
4.47
22
23.5
5.53
24
25.5
6.42
27
29
8.37
30
32
10.23
12
13.5
1.84
16
17.5
3.44
20
21.5
5.36
22
23.5
6.63
24
25.5
7.71
27
29
10.05
30
32
12.28
12
13.5
2.46
16
17.5
4.58
20
21.5
7.15
22
23.5
8.84
24
25.5
10.27
27
29
13.39
30
32
16.37
12
13.5
2.76
16
17.5
5.16
20
21.5
8.04
22
23.5
9.95
24
25.5
11.56
27
29
15.07

5.6
5.8
6.8
8.8
9.8
10.9

9.8
18.41
3.07
5.73
8.94
11.05
12.84
16.74
20.46
3.68
6.87
10.72
13.26
15.41
20.09
24.55

10.9

32
13.5
17.5
21.5
23.5
25.5
29
32
13.5
17.5
21.5
23.5
25.5
29
32

12.9

30
12
16
20
22
24
27
30
12
16
20
22
24
27
30

ry
cm
13
1.55
1.51
1.57
1.76
2.15
2.34
2.65
2.86
2.84
2.82
3.01
3.52
3.73
4.12
1.48
1.91
2.20
2.21
2.22
2.37
2.37
2.60
2.82
2.82
1.19

Zx
cm3
14
50.4
71.2
95.7
144.3
224.0
306.0
410.0
599.0
779.0
1020.0
1350.0
1810.0
2360.0
3060.0
38.5
68.1
105.0
141.0
181.0
241.0
307.0
428.0
576.0
760.0
20.9

cy

Zy
cm3
15
10.1
11.0
12.5
18.0
30.0
39.7
53.5
69.5
76.8
88.9
111.0
152.0
193.0
252.0
7.71
13.40
19.50
23.00
28.40
33.00
38.50
47.10
57.30
67.00
4.81

cm
16

1.54
1.95
2.20
2.19
2.18
2.31
2.29
2.35
2.44
2.42
1.32