Catalog 1816 IPS

Hardware 800-333-4932 INDUSTRIAL PROFILE SYSTEMS

Pneumatic Applications

Pneumatic Control System with separate installation of cables and hoses with conduits 80x40.
Parker Hannifin Corporation
125 Industrial Profile Systems Business Unit
Houston, TX 77066
 Catalog 1816 IPS
Hardware 800-333-4932 INDUSTRIAL PROFILE SYSTEMS

Pneumatic Profiles Profiles can be used as support

structure and compressed-air conduit at
the same time. Connections may be
made at any location. Single or
multiple-chamber airways may be
designed using the appropriate profile.

Cavity areas shown in cm2 (1 cm2 =0.155 in2 )

To calculate volume - multiply area by the profile lengh
10-080 11-080 10-088 11-088

11-100 10-120 10-122 11-122 10-164 11-140 10-160 11-160

Pneumatic Connecting 1 Pneumatic Universal Fastening set for

attaching 80x40 profile at a 90° angle on
Elements another 80x40 profile or larger

2 Pneumatic Butt-Fastening set for

lengthening profiles

3 Pneumatic Joining Plate for fastening

1 2 80x80 profiles at a 90° angle on another
80x40 profile or larger

Assembly Guide Pneumatic seals provide complete air tightness. Due to the seal nature, initial
loosening may occur. Screws should, therefore, be retightened after 24 hours:
M8 screws to 25 Nm (18 ft-lbs)
M6 screws to 14 Nm (10 ft-lbs)

Parker Hannifin Corporation

Industrial Profile Systems Business Unit
126
Houston, TX 77066
 Catalog 1816 IPS
Hardware 800-333-4932 INDUSTRIAL PROFILE SYSTEMS

System Solutions
1 Lengthening 80x80 profiles with
Pneumatic Butt-Fastening Set (20-012)
1
2 80x80 Profile with Pneumatic Connecting
Plate (21-043) on end of profile

3 Attachment of 80x80 Standard and

2 80x80 at 90º with Pneumatic T-Joining
Plate (21-044)

4 Attachment of 80x80 Standard and

80x40 profile at a 90º angle with
3 4 Pneumatic Universal Fastening Sets
(20-011)

5 80x40 Standard Profile with Pneumatic

Connecting Plate (21-040) on 80mm side

5 6 80x80 Profile with lateral connection up

to 3/8" drilled directly into profile

6
2
Special Solutions 1 Pneumatic training
station (courtesy of
National Technology
Transfer, Inc.)

2 Example of compressed
airway using 40x40
Standard profile
3
3 Compressed air supply at
the work bench using the
40x40 center bore

4 All cavities can be used

for air supply (ex: 40x40
Standard profile shown)
1 2
4

Pressure Ratings and Procedures

Stage 1 - The samples were connected to a nitrogen cylinder. Pressure of
Leak Test 690 kPA (100 psi) was applied. The holding button head screws were checked
and tightened to a torque of 13.6 Nm (10 ft-lbs). Pressure was increased in stages
to 6900 kPa (1000 psi), always checking for leakage at the gaskets.
Stage 2 - Samples were filled with water and pressure applied in stages until the
gaskets leaked or profiles burst.

Profile Pressure Pressure

Medium kPA (psi) Observation
80x40 Nitrogen 6,900 (1000) No leakage
Standard Water 9,655 (1400) Profile burst
80x80 Nitrogen 6,900 (1000) No leakage
Standard Water 9,655 (1400) Profile burst
80x40 Nitrogen 6,900 (1000) No leakage
Heavy Water 27,580 (4000) No leakage
80x80 Nitrogen 6,900 (1000) No leakage
Heavy Water 10,345 (1500) Gasket leaked
Recommendations
Safe pressure for: Standard Profiles 1725 kPa (250 psi)
Heavy Profiles 3450 kPa (500 psi)
Parker Hannifin Corporation
127 Industrial Profile Systems Business Unit
Houston, TX 77066
 Catalog 1816 IPS
Hardware 800-333-4932 INDUSTRIAL PROFILE SYSTEMS

Pneumatic
Fasteners 1 Processing similar to Universal Fastener
(end mill recommended)
2 Location of fastening elements for 80x40
profile

1 2

Application Technical Data

For 90º connection of 80x40 profile as Zn cast, galvanized
compressed air piping to 80x40 or larger
profiles. Butt-Fastening Set M6 used Fastening set 20-011 includes casting,
for connecting or lengthening aluminum M6x30 SHCS, M6 T-slot nut
20-011 profiles used as compressed air piping.
Number of sets necessary relative to Fastening set 20-012 includes two cast-
load and size of profile(s). Pneumatic ings, M6x50 SHCS, M6 hex nut
Fasteners are located in the same way
2 as regular Universal Fasteners.

Description Unit Weight Part #

Pneumatic Universal Fastening Set 1 set 36 g 20-011
Butt-Fastening Set M6 1 set 45 g 20-012
20-012

Pneumatic Application Technical Data

Connecting Plates For sealing face of profiles to use as St, galvanized
compressed airway. 80x40 plate can Each plate includes one appropriate seal
also be attached to the side of profile.

Order all hardware separately

Profile end mount: M8x25 BHCS (24-125-8)
Profile side mount: M8x18 BHCS (24-118-8), M8 T-slot Nut (20-058)

Description Unit Weight Part #

Pneu. Conn. Plate 80x40, 1/2" NPT 1 set .30 kg 21-040
21-040 Pneu. Conn. Plate 80x80, 1" NPT 1 set .64 kg 21-043

21-043

Parker Hannifin Corporation

Industrial Profile Systems Business Unit
128
Houston, TX 77066
 Catalog 1816 IPS
Hardware 800-333-4932 INDUSTRIAL PROFILE SYSTEMS

Pneumatic Joining Assembly notes for 21-044:

M6 SHCS be inserted head first into
T-slot of 80x80 profile BEFORE
Plates attachment of plate to end

T-Joining Plate Assembly

In-Line Joining Plate Assembly

21-044
Application Technical Data
T-Joining Plate is used for joining 80x80 21-044: St, galvanized
profiles at 90º to 80x40 profiles and larger Complete set includes one plate and
when used as compressed air conduit. two seals (21-144)
In-Line Joining Plate is used for
connecting 80x80 profiles face to face 21-045: Al, clear anodized 2
when used as compressed air conduit. Complete set consists of two plates,
one seal (21-046) and two seals
80x80 (21-042)

21-045 Order all hardware separately

For 21-044: four M8x25 BHCS (24-
125-8), four M6x22 SHCS and four M6
T-slot Nuts (20-056)

For 21-045: twelve M8x25 BHCS (24-125-8)

Description Unit Weight Part #

Pneumatic T-Joining Plate 1 set .42 kg 21-044
Pneumatic In-Line Joining Plate 1 set 1.09 kg 21-045

Blank Plates
Application Technical Data
Used for closing 80x40 and 80x80 air Al, anodized
channel. Each plate includes one appropriate seal

Order all hardware separately.

M8x25 BHCS (24-125-8)

21-164 Description Unit Weight Part #

Blank Plate 80x40 1 pc 0.1 kg 21-164
Blank Plate 80x80 1 pc 0.2 kg 21-165

21-165

Parker Hannifin Corporation

129 Industrial Profile Systems Business Unit
Houston, TX 77066
 Catalog 1816 IPS
Hardware 800-333-4932 INDUSTRIAL PROFILE SYSTEMS

Pneumatic Joining/ Assembly Notes:

1) M6 SHCS must be inserted
head first into T-slot of profile
Connecting Plates BEFORE attachment of plate
to end
2) Use 1/2-14 NPT plug with
the hex socket to plug
unused holes

21-161

2 Application Technical Data

For sealing end face of appropriate pro- St, zinc plated
files for use as compressed airway or for Each plate includes one appropriate
joining profiles at 90º or in line. seal

21-163 Order all hardware separately

Description Unit Part #
Pneu. Joining/Conn. Plate for 120x40 1 set 21-161
Pneu. Joining/Conn. Plate for 160x40 1 set 21-163

Pneumatic Seals

21-041

21-046 21-154

21-042
Application Technical Data
Replacement seals for pneumatic con- Neoprene or buna, black
nections. (Note: retighten screws after
24 hours)

Description Unit Part #

Seal 80x40 1 pc 21-041
21-144 Seal 80x80 1 pc 21-042
Seal 80x80, T-Joining Plate 1 pc 21-144
Seal 120x40 1 pc 21-049
Seal 80x80, In-Line Plate 1 pc 21-046
Seal 160x40 1 pc 21-154

21-049
Parker Hannifin Corporation
Industrial Profile Systems Business Unit
130
Houston, TX 77066
 Catalog 1816 IPS
Hardware 800-333-4932 INDUSTRIAL PROFILE SYSTEMS

Cable/Hose Holder Application Technical Data

Mounting element with two separate Glass-filled nylon, black
channels for routing open wiring or Includes M4x10 SHCS and M4 T-slot
tubing of variable sizes along the profiles nut Zn.
or other surfaces. Max. cable diameter 12mm

Description Unit Weight Part #

Cable/Hose Holder 1 set 8g 22-200

Application Technical Data

T-Clip Mounting element with two separate Glass-filled nylon, black
channels for fast, easy securing and Complete with appropriate screw and
routing of open wiring or tubing to IPS T-slot nut Zn for mounting to 40 series
profiles. profiles.

Range Dimensions (mm) Part #

2 (mm) A B C D E F
4-6 15 10 18 6 9 3 22-204
6-8 20 12 20 8 9 3 22-206
8-10 25 15 24 10 12 4 22-208
10-13 31 18 28 12 12 4 22-210
13-16 35 21 36 14 17 4 22-212
16-19 44 25 43 17 20 5 22-215
19-22 52 31 50 20 23 5 22-218
22-25 66 40 64 25 28 7 22-222

Cable Tie Holder Application

Mounting elements for fast and easy
securing open wiring or tubing to 28, 30,
40 and 45 series profiles with plastic tie
(not included). Insert holder into T-slot
at any location and lock in position by
turning 90° clockwise.

Technical Data
Glass-filled nylon, black

Description Dimensions (mm) Weight Part #

A B
Cable Tie Holder, 45 10 6 5g 17-201
Cable Tie Holder, 40 8 4.5 4g 22-202
Cable Tie Holder, 28/30 8 2 4g 22-201

Parker Hannifin Corporation

Industrial Profile Systems Business Unit
122
Houston, TX 77066
 Catalog 1816 IPS
Hardware 800-333-4932 INDUSTRIAL PROFILE SYSTEMS

Parts Bin

1 2

3 4
22-131
22-132 Technical Data
Bins for small to large parts and equipment on work benches, work stations,
parts racks, etc. Minimizes parts handling.

Electrically-conductive bins (22-124, 22-125) shield out static. Placing bin on

grounded surface or rack automatically grounds bin. Bin material meets
requirements EIA-541.

Order all hardware separately (except for 22-131, 22-132)

Dimensions (mm) Mounting Weight

Description W D H Hardware Material (kg) Part #.
105 187 76 Electrically conductive .12 22-124
Conductive Parts Bin
140 280 127 Not included plastic, black .36 22-125
140 (See fig. 1-3 .67 22-126
Parts Bin 280 127
280 for mounting Heavy duty 1.24 22-127
135 choices) polypropylene, red .08 22-128
105 76
187 .11 22-129
110 Included .12 22-131
Parts Bin 105 40 Glass-filled nylon, black
210 (See fig 4) .20 22-132
Flat Mounting Bracket 60 6.4 25.4 .02 22-128Z2
Not included
Angled Mounting Bracket 47 Al, anodized .08 22-128Z3
80 30 (See fig. 1-3)
Double Mounting Bracket 74 .07 22-128Z4

Parker Hannifin Corporation

Industrial Profile Systems Business Unit
132
Houston, TX 77066