Document Number: ECP 11-0507 Version: 2.

ENGINEERING COMMISSIONING PROCEDURE

ECP 11-0507

COMPACT AND MICRO SUBSTATION COMMISSIONING PROCEDURE

Network(s): EPN, LPN, SPN

Summary:

This procedure details the testing and commissioning procedures for compact and micro substations.

Originator:

Stephen Tucker

Date:

01/05/2013

Approved By:

Steve Mockford

Approved Date:

03/07/2013

Review Date:

31/03/2018

This document forms part of the Companys Integrated Business System and its requirements are mandatory throughout UK Power Networks. Departure from these requirements may only be taken with the written approval of the Director of Asset Management. If you have any queries about this document please contact the originator of the current issue.

Document History
(The document history notes below are intended as a guide only and may not cover all of the changes. If you wish to make use of this document it should be read in full.)

Version 2.0 1.0

Date 01/05/2013 04/11/2011

Details Reviewed for G81 website Original

Originator Stephen Tucker Stephen Tucker/ Sinad Hogan

THIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE

Date: 01/05/2013

Compact and Micro Substation Commissioning Procedure

Document Number: ECP 11-0507 Version: 2.0 Date: 01/05/2013

Contents
1 2 3 4 5 6 7 8 9 10 11 12 13 Introduction ............................................................................................................. 3 Scope ....................................................................................................................... 3 References ............................................................................................................... 3 Abbreviations and Definitions ................................................................................ 4 Equipment ................................................................................................................ 4 Inspection ................................................................................................................ 4 Tap Changer Checks ............................................................................................... 5 Winding Insulation Resistance ............................................................................... 5 Earthing.................................................................................................................... 5 Energisation............................................................................................................. 6 Asset Data ................................................................................................................ 6 Test Equipment ....................................................................................................... 6 Certification ............................................................................................................. 6

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Compact and Micro Substation Commissioning Procedure

Document Number: ECP 11-0507 Version: 2.0 Date: 01/05/2013

1
1.1

Introduction
This procedure details the testing and commissioning procedures for compact substations that shall be satisfied before the compact substation can be accepted as fit for service and energisation. This procedure shall be carried out by the Commissioning Engineer or his appointed representative, who shall be an Authorised Person having appropriate training and experience. This procedure shall be carried out in accordance with the requirements of the UK Power Networks Distribution Safety Rules. This procedure shall be carried out having regard to the requirements and recommendations of the manufacturer. If conflict exists between the requirements of the manufacturer and those of UK Power Networks the matter shall be referred to Asset Management (or your UK Power Networks nominated contact). This procedure assumes that the unit has been installed in accordance with the appropriate procedures and that the equipment is isolated from the network. The results of all observations, tests, adjustments and all relevant remarks shall be recorded on the associated test form.

1.2

1.3 1.4

1.5 1.6

2
2.1 2.2

Scope
This procedure applies to all compact substations, previously known as micro substations, padmounts and mini substations. This procedure is intended for use by UK Power Networks field staff, contractors and external connection providers.

3
3.1

References
This procedure should be read in conjunction with the following references: UK Power Networks Distribution Safety Rules. EOS 04-0035 Compact Substations 11kV and 6.6kV. Manufacturer's installation and operation instructions (available from CDL > Reference Library > Manufacturers > CG Power Systems).

3.2

This procedure should be used with the following procedures and test forms: ECP 11-0507a Compact Substation Test Form. ECP 11-0503 Earthing Commissioning Procedure. ECP 11-0503a Earthing Test Form. ECP 11-0504 Substation Energisation Procedure.

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Compact and Micro Substation Commissioning Procedure

Document Number: ECP 11-0507 Version: 2.0 Date: 01/05/2013

4
4.1

Abbreviations and Definitions

The following abbreviations are used throughout this procedure.
Term ART CDL Definition UK Power Networks Asset Registration Team UK Power Networks Central Document Library

5
5.1

Equipment
The following test equipment is required to carry out the tests detailed in this procedure: 1kV insulation resistance tester (Megger).

6
6.1 6.2

Inspection
Record the compact substation details on the test form. Carry out a visual inspection of the compact substation as detailed below referring to the manufacturers manual where appropriate. If possible the Commissioning Engineer shall rectify any non-conformances. However, all equipment defects shall be referred to Asset Management (or your UK Power Networks nominated contact). Check that the compact substation is undamaged and is correctly positioned on the plinth. Check that all external surface finishes are undamaged and any damaged paintwork has been repaired. Check that the earthing terminal(s) are securely connected directly to the substation earth electrodes and that the HV and LV earths are separated or combined as required. Check all earth straps are securely fitted. Check that there are no oil leaks. Check that the transformer oil level is satisfactory (if applicable). Check that all valves are securely closed. Check that the pressure relief device is not blocked and remove any packing if labelled adjacent to device. Check that the HV bushings are satisfactory. Check that the LV bushings are satisfactory. Check that the LV fuse arrangement is undamaged. Check that the HV bay-o-net fuses are pushed in fully (if applicable). Check the transformer ID labels are fitted (if applicable).

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Compact and Micro Substation Commissioning Procedure

Document Number: ECP 11-0507 Version: 2.0 Date: 01/05/2013

7
7.1

Tap Changer Checks

Carry out the following tap changer checks referring to the manufacturers manual where appropriate: Operate the tap changer through all positions while off-circuit. Set the desired tap position. Lock the tap changer only if it is not located in the HV cable box (200kVA and above). Tap changers located in the HV cable box (100kVA and less) can not be interfered with since the lock would interfere with the HV insulation.

7.2

Record the tap position on the test form.

8
8.1

Winding Insulation Resistance

Measure HV winding insulation resistance as follows: Connect the LV windings together and to earth via the neutral-earth link and substation earth. Connect a 1kV insulation tester between the transformer HV winding and earth. The insulation resistance should be greater than the values shown in the table below. The transformer should be discharged after the measurement.

8.2

Measure LV winding insulation resistance as follows: Connect the HV windings together and to earth via the substation earth. Connect a 1kV insulation tester between the transformer LV winding and earth. The insulation resistance should be greater than the values shown in the table below. The transformer should be discharged after the measurement. Replace the neutral-earth link if it has been removed previously.
Ambient Oil Temperature (C) 20 15 10 5 Insulation Resistance (M) 100 75 50 25 Insulation Resistance with Secondary Auxiliary Wiring (e.g socket, ammeter, RCD etc) (M) 10

9
9.1

Earthing
The earthing shall be tested and commissioned in accordance with commissioning procedure ECP 11-0503.

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Compact and Micro Substation Commissioning Procedure

Document Number: ECP 11-0507 Version: 2.0 Date: 01/05/2013

10
10.1

Energisation
Energisation including phasing checks shall be carried out in accordance with ECP 11-0504.

11
11.1

Asset Data
Complete the asset data form and either send it to the Asset Registration Team (ART), email it to the appropriate mailbox (ART.EPN@ukpowernetworks.co.uk, ART.LPN@ukpowernetworks.co.uk, ART.SPN@ukpowernetworks.co.uk) or send it to your UK Power Networks nominated contact.

12
12.1

Test Equipment
Record the purpose, make, type and serial number of all test equipment used during commissioning on the test form.

13
13.1

Certification
When the commissioning has been satisfactorily completed, sign and date the test form. Place a copy of the test form on-site in a plastic wallet and in a secure location.

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