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Project
First Saved Wednesday, February 06, 2013 Last Saved Monday, February 11, 2013 Product Version 12.1 Release

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Contents
Units Model (A4) Geometry Parts Coordinate Systems Connections Contact Regions Mesh Steady-State Thermal (A5) Initial Temperature Analysis Settings Loads Solution (A6) Solution Information Results Temperature Probe Material Data Aluminum Alloy Structural Steel Copper Alloy Magnesium Alloy Stainless Steel

Units
TABLE 1 Unit System Metric (m, kg, N, s, V, A) Degrees rad/s Celsius Angle Degrees Rotational Velocity rad/s Temperature Celsius

Model (A4)
Geometry
TABLE 2 Model (A4) > Geometry Object Name Geometry State Fully Defined Definition Source Z:\heat\heat_files\dp0\SYS\DM\SYS.agdb Type DesignModeler Length Unit Inches Element Control Program Controlled Display Style Part Color

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Bounding Box Length X Length Y Length Z Properties Volume Mass Scale Factor Value Statistics Bodies Active Bodies Nodes Elements Mesh Metric 7 7 3373 400 None 4.3262e-007 m 2.714e-003 kg 1. 2.54e-002 m 5.588e-003 m 3.048e-003 m

Preferences Import Solid Bodies Yes Import Surface Bodies Yes Import Line Bodies No Parameter Processing Yes Personal Parameter Key DS CAD Attribute Transfer No Named Selection Processing No Material Properties Transfer No CAD Associativity Yes Import Coordinate Systems No Reader Save Part File No Import Using Instances Yes Do Smart Update No Attach File Via Temp File Yes Temporary Directory C:\Documents and Settings\10a249\Local Settings\Temp Analysis Type 3-D Mixed Import Resolution None Enclosure and Symmetry Processing Yes TABLE 3 Model (A4) > Geometry > Parts aluminium alloy structural steel copper alloy copper alloy Meshed Graphics Properties Yes 1 Definition No Flexible Default Coordinate System By Environment Aluminum Alloy Material Structural Steel Yes Yes Copper Alloy Magnesium Alloy

Object Name State Visible Transparency Suppressed Stiffness Behavior Coordinate System Reference Temperature Assignment Nonlinear Effects Thermal Strain Effects

magnesium

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Length X Length Y Length Z Volume Mass Centroid X Centroid Y Centroid Z Moment of Inertia Ip1 Moment of Inertia Ip2 Moment of Inertia Ip3 Nodes Elements Mesh Metric

Bounding Box 2.54e-002 m 2.54e-003 m 1.27e-003 m 1.524e-003 m 1.016e-003 m Properties 9.8322e-008 m 3.2774e-008 m 2.7235e-004 kg 7.7183e-004 kg 2.7203e-004 kg 5.8993e-005 kg -8.0538e-004 m -1.63e-003 m -3.535e-003 m 6.7353e-004 2.7055e-003 2.4515e-003 m 9.2753e-004 m 1.6895e-003 m m m 1.9914e-010 5.6435e-010 1.3004e-011 5.9962e-011 kgm kgm kgm kgm 1.4695e-008 4.1646e-008 3.1768e-009 1.4648e-008 kgm kgm kgm kgm 1.4789e-008 4.1911e-008 3.1796e-009 1.4662e-008 kgm kgm kgm kgm Statistics 621 248 80 20 None TABLE 4 Model (A4) > Geometry > Parts Object Name stainless steel a bar stainless steel State Meshed Graphics Properties Visible Yes Transparency 1 Definition Suppressed No Stiffness Behavior Flexible Coordinate System Default Coordinate System Reference Temperature By Environment Material Assignment Stainless Steel Nonlinear Effects Yes Thermal Strain Effects Yes Bounding Box Length X 2.54e-002 m Length Y 1.524e-003 m 2.54e-004 m Length Z 3.048e-003 m Properties Volume 1.1799e-007 m 1.9664e-008 m Mass 9.144e-004 kg 1.524e-004 kg Centroid X -8.0538e-004 m Centroid Y 4.0196e-004 m -4.297e-003 m Centroid Z 1.6895e-003 m Moment of Inertia Ip1 8.849e-010 kgm 1.1881e-010 kgm Moment of Inertia Ip2 4.9869e-008 kgm 8.3115e-009 kgm Moment of Inertia Ip3 4.9338e-008 kgm 8.1943e-009 kgm

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Nodes Elements Mesh Metric

Statistics 849 120 None

538 60

Coordinate Systems
TABLE 5 Model (A4) > Coordinate Systems > Coordinate System Object Name Global Coordinate System State Fully Defined Definition Type Cartesian Ansys System Number 0. Origin Origin X 0. m Origin Y 0. m Origin Z 0. m Directional Vectors X Axis Data [ 1. 0. 0. ] Y Axis Data [ 0. 1. 0. ] Z Axis Data [ 0. 0. 1. ]

Connections
TABLE 6 Model (A4) > Connections Object Name Connections State Fully Defined Auto Detection Generate Contact On Update Yes Tolerance Type Slider Tolerance Slider 0. Tolerance Value 6.5464e-005 m Face/Face Yes Face/Edge No Edge/Edge No Priority Include All Group By Bodies Search Across Bodies Transparency Enabled Yes TABLE 7 Model (A4) > Connections > Contact Regions Frictionless Frictionless Frictionless Frictionless Frictionless Object Name aluminium alloy aluminium alloy aluminium alloy aluminium alloy structural steel To To structural steel To copper alloy To magnesium To stainless steel copper alloy State Fully Defined Scope Scoping Geometry Selection

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Method Contact Target Contact Bodies Target Bodies Type Scope Mode Behavior Suppressed Formulation Interface Treatment Offset Thermal Conductance Pinball Region Time Step Controls

1 Face 1 Face aluminium alloy structural steel copper alloy magnesium Definition Frictionless Automatic Symmetric No Advanced Pure Penalty Add Offset, No Ramping 0. m Program Controlled Program Controlled None stainless steel structural steel copper alloy

TABLE 8 Model (A4) > Connections > Contact Regions Frictionless Frictionless Frictionless Frictionless Object Name structural steel To structural steel To copper alloy To copper alloy To a magnesium stainless steel magnesium bar stainless steel State Fully Defined Scope Scoping Geometry Selection Method Contact 1 Face Target 1 Face Contact structural steel copper alloy Bodies a bar stainless Target Bodies magnesium stainless steel magnesium steel Definition Type Frictionless Scope Mode Automatic Behavior Symmetric Suppressed No Advanced Formulation Pure Penalty Interface Add Offset, No Ramping Treatment Offset 0. m Thermal Program Controlled Conductance Pinball Region Program Controlled Time Step None Controls

Frictionless copper alloy To magnesium

magnesium

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Object Name State Scoping Method Contact Target Contact Bodies Target Bodies Type Scope Mode Behavior Suppressed Formulation Interface Treatment Offset Thermal Conductance Pinball Region Time Step Controls

TABLE 9 Model (A4) > Connections > Contact Regions Frictionless - copper alloy To a bar stainless Frictionless - magnesium To a bar stainless steel steel Fully Defined Scope Geometry Selection 1 Face 1 Face copper alloy magnesium a bar stainless steel Definition Frictionless Automatic Symmetric No Advanced Pure Penalty Add Offset, No Ramping 0. m Program Controlled Program Controlled None

Mesh
TABLE 10 Model (A4) > Mesh Object Name Mesh State Solved Defaults Physics Preference Mechanical Relevance 0 Sizing Use Advanced Size Function Off Relevance Center Coarse Element Size Default Initial Size Seed Active Assembly Smoothing Medium Transition Fast Span Angle Center Coarse Minimum Edge Length 2.54e-004 m Inflation Use Automatic Tet Inflation None Inflation Option Smooth Transition Transition Ratio 0.272 Maximum Layers 5 Growth Rate 1.2 Inflation Algorithm Pre View Advanced Options No

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Advanced Shape Checking Standard Mechanical Element Midside Nodes Program Controlled Straight Sided Elements No Number of Retries Default (4) Rigid Body Behavior Dimensionally Reduced Mesh Morphing Disabled Pinch Pinch Tolerance Please Define Generate on Refresh No Statistics Nodes 3373 Elements 400 Mesh Metric None

Steady-State Thermal (A5)

TABLE 11 Model (A4) > Analysis Object Name Steady-State Thermal (A5) State Solved Definition Physics Type Thermal Analysis Type Steady-State Solver Target ANSYS Mechanical Options Generate Input Only No TABLE 12 Model (A4) > Steady-State Thermal (A5) > Initial Condition Object Name Initial Temperature State Fully Defined Definition Initial Temperature Uniform Temperature Initial Temperature Value 22. C TABLE 13 Model (A4) > Steady-State Thermal (A5) > Analysis Settings Object Name Analysis Settings State Fully Defined Step Controls Number Of Steps 1. Current Step Number 1. Step End Time 1. s Auto Time Stepping Program Controlled Solver Controls Solver Type Program Controlled Radiosity Controls Flux Convergence 1.e-004 Maximum Iteration 1000.

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Solver Tolerance 0.1 Over Relaxation 0.1 Hemicube Resolution 10. Nonlinear Controls Heat Convergence Program Controlled Temperature Convergence Program Controlled Line Search Program Controlled Output Controls Calculate Thermal Flux Yes Calculate Results At All Time Points Analysis Data Management Solver Files Directory Z:\heat\heat_files\dp0\SYS\MECH\ Future Analysis None Scratch Solver Files Directory Save ANSYS db No Delete Unneeded Files Yes Nonlinear Solution Yes Solver Units Active System Solver Unit System mks TABLE 14 Model (A4) > Steady-State Thermal (A5) > Loads Object Name Radiation Convection State Fully Defined Scope Scoping Method Geometry Selection Geometry 1 Face Definition Type Radiation Convection Correlation To Ambient Emissivity 1. (step applied) Ambient Temperature 150. C (ramped) 50. C (ramped) Suppressed No Film Coefficient 95. W/m C (ramped) FIGURE 1 Model (A4) > Steady-State Thermal (A5) > Radiation

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FIGURE 2 Model (A4) > Steady-State Thermal (A5) > Convection

TABLE 15 Model (A4) > Steady-State Thermal (A5) > Convection

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Steps Time [s] Convection Coefficient [W/m C] Ambient Temperature [ C] 0. 0. 22. 1 1. 95. 50.

Solution (A6)
TABLE 16 Model (A4) > Steady-State Thermal (A5) > Solution Object Name Solution (A6) State Solved Adaptive Mesh Refinement Max Refinement Loops 1. Refinement Depth 2. TABLE 17 Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Solution Information Object Name Solution Information State Solved Solution Information Solution Output Solver Output Update Interval 2.5 s Display Points All TABLE 18 Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Results Object Name Temperature Total Heat Flux State Solved Scope Scoping Method Geometry Selection Geometry 7 Bodies All Bodies Definition Type Temperature Total Heat Flux By Time Display Time Last Calculate Time History Yes Identifier Results Minimum 61.633 C 599.37 W/m Maximum 61.799 C 1887.5 W/m Minimum Occurs On stainless steel structural steel Maximum Occurs On a bar stainless steel copper alloy Information Time 1. s Load Step 1 Substep 1 Iteration Number 2 Integration Point Results Display Option Averaged TABLE 19 Model (A4) > Steady-State Thermal (A5) > Solution (A6) > Probes

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Object Name Temperature Probe State Solved Definition Type Temperature Location Method Geometry Selection Geometry 7 Bodies Options Display Time End Time Spatial Resolution Use Maximum Results Temperature 61.799 C Maximum Value Over Time Temperature 61.799 C Minimum Value Over Time Temperature 61.799 C Information Time 1. s Load Step 1 Substep 1 Iteration Number 2

Material Data
Aluminum Alloy
TABLE 20 Aluminum Alloy > Constants Density 2770 kg m^-3 Coefficient of Thermal Expansion 2.3e-005 C^-1 Specific Heat 875 J kg^-1 C^-1 TABLE 21 Aluminum Alloy > Compressive Ultimate Strength Compressive Ultimate Strength Pa 0 TABLE 22 Aluminum Alloy > Compressive Yield Strength Compressive Yield Strength Pa 2.8e+008 TABLE 23 Aluminum Alloy > Tensile Yield Strength Tensile Yield Strength Pa 2.8e+008 TABLE 24 Aluminum Alloy > Tensile Ultimate Strength Tensile Ultimate Strength Pa 3.1e+008

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TABLE 25 Aluminum Alloy > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C 22 TABLE 26 Aluminum Alloy > Isotropic Thermal Conductivity Thermal Conductivity W m^-1 C^-1 Temperature C 114 -100 144 0 165 100 175 200 TABLE 27 Aluminum Alloy > Alternating Stress R-Ratio Alternating Stress Pa Cycles R-Ratio 2.758e+008 1700 -1 2.413e+008 5000 -1 2.068e+008 34000 -1 1.724e+008 1.4e+005 -1 1.379e+008 8.e+005 -1 1.172e+008 2.4e+006 -1 8.963e+007 5.5e+007 -1 8.274e+007 1.e+008 -1 1.706e+008 50000 -0.5 1.396e+008 3.5e+005 -0.5 1.086e+008 3.7e+006 -0.5 8.791e+007 1.4e+007 -0.5 7.757e+007 5.e+007 -0.5 7.239e+007 1.e+008 -0.5 1.448e+008 50000 0 1.207e+008 1.9e+005 0 1.034e+008 1.3e+006 0 9.308e+007 4.4e+006 0 8.618e+007 1.2e+007 0 7.239e+007 1.e+008 0 7.412e+007 3.e+005 0.5 7.067e+007 1.5e+006 0.5 6.636e+007 1.2e+007 0.5 6.205e+007 1.e+008 0.5 TABLE 28 Aluminum Alloy > Isotropic Resistivity Resistivity ohm m Temperature C 2.43e-008 0 2.67e-008 20 3.63e-008 100 TABLE 29 Aluminum Alloy > Isotropic Elasticity Temperature C Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa 7.1e+010 0.33 6.9608e+010 2.6692e+010

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TABLE 30 Aluminum Alloy > Isotropic Relative Permeability Relative Permeability 1

Structural Steel
TABLE 31 Structural Steel > Constants Density 7850 kg m^-3 Coefficient of Thermal Expansion 1.2e-005 C^-1 Specific Heat 434 J kg^-1 C^-1 Thermal Conductivity 60.5 W m^-1 C^-1 Resistivity 1.7e-007 ohm m TABLE 32 Structural Steel > Compressive Ultimate Strength Compressive Ultimate Strength Pa 0 TABLE 33 Structural Steel > Compressive Yield Strength Compressive Yield Strength Pa 2.5e+008 TABLE 34 Structural Steel > Tensile Yield Strength Tensile Yield Strength Pa 2.5e+008 TABLE 35 Structural Steel > Tensile Ultimate Strength Tensile Ultimate Strength Pa 4.6e+008 TABLE 36 Structural Steel > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C 22 TABLE 37 Structural Steel > Alternating Stress Mean Stress Alternating Stress Pa Cycles Mean Stress Pa 3.999e+009 10 0 2.827e+009 20 0 1.896e+009 50 0 1.413e+009 100 0 1.069e+009 200 0 4.41e+008 2000 0 2.62e+008 10000 0 2.14e+008 20000 0

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1.38e+008 1.14e+008 8.62e+007

1.e+005 2.e+005 1.e+006

0 0 0

Strength Coefficient Pa 9.2e+008

TABLE 38 Structural Steel > Strain-Life Parameters Strength Ductility Ductility Cyclic Strength Exponent Coefficient Exponent Coefficient Pa -0.106 0.213 -0.47 1.e+009

Cyclic Strain Hardening Exponent 0.2

TABLE 39 Structural Steel > Isotropic Elasticity Temperature C Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa 2.e+011 0.3 1.6667e+011 7.6923e+010 TABLE 40 Structural Steel > Isotropic Relative Permeability Relative Permeability 10000

Copper Alloy
TABLE 41 Copper Alloy > Constants Density 8300 kg m^-3 Coefficient of Thermal Expansion 1.8e-005 C^-1 Specific Heat 385 J kg^-1 C^-1 Thermal Conductivity 401 W m^-1 C^-1 TABLE 42 Copper Alloy > Compressive Ultimate Strength Compressive Ultimate Strength Pa 0 TABLE 43 Copper Alloy > Compressive Yield Strength Compressive Yield Strength Pa 2.8e+008 TABLE 44 Copper Alloy > Tensile Yield Strength Tensile Yield Strength Pa 2.8e+008 TABLE 45 Copper Alloy > Tensile Ultimate Strength Tensile Ultimate Strength Pa 4.3e+008 TABLE 46 Copper Alloy > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C

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22 TABLE 47 Copper Alloy > Isotropic Resistivity Resistivity ohm m Temperature C 1.548e-008 0 1.694e-008 20 2.277e-008 100 TABLE 48 Copper Alloy > Isotropic Elasticity Temperature C Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa 1.1e+011 0.34 1.1458e+011 4.1045e+010 TABLE 49 Copper Alloy > Isotropic Relative Permeability Relative Permeability 1

Magnesium Alloy
TABLE 50 Magnesium Alloy > Constants Density 1800 kg m^-3 Coefficient of Thermal Expansion 2.6e-005 C^-1 Specific Heat 1024 J kg^-1 C^-1 Thermal Conductivity 156 W m^-1 C^-1 Resistivity 7.7e-007 ohm m TABLE 51 Magnesium Alloy > Compressive Ultimate Strength Compressive Ultimate Strength Pa 0 TABLE 52 Magnesium Alloy > Compressive Yield Strength Compressive Yield Strength Pa 1.93e+008 TABLE 53 Magnesium Alloy > Tensile Yield Strength Tensile Yield Strength Pa 1.93e+008 TABLE 54 Magnesium Alloy > Tensile Ultimate Strength Tensile Ultimate Strength Pa 2.55e+008 TABLE 55 Magnesium Alloy > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C

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22 TABLE 56 Magnesium Alloy > Isotropic Elasticity Temperature C Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa 4.5e+010 0.35 5.e+010 1.6667e+010 TABLE 57 Magnesium Alloy > Isotropic Relative Permeability Relative Permeability 10000

Stainless Steel
TABLE 58 Stainless Steel > Constants Density 7750 kg m^-3 Coefficient of Thermal Expansion 1.7e-005 C^-1 Specific Heat 480 J kg^-1 C^-1 Thermal Conductivity 15.1 W m^-1 C^-1 Resistivity 7.7e-007 ohm m TABLE 59 Stainless Steel > Compressive Ultimate Strength Compressive Ultimate Strength Pa 0 TABLE 60 Stainless Steel > Compressive Yield Strength Compressive Yield Strength Pa 2.07e+008 TABLE 61 Stainless Steel > Tensile Yield Strength Tensile Yield Strength Pa 2.07e+008 TABLE 62 Stainless Steel > Tensile Ultimate Strength Tensile Ultimate Strength Pa 5.86e+008 TABLE 63 Stainless Steel > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C 22 TABLE 64 Stainless Steel > Isotropic Elasticity Temperature C Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa 1.93e+011 0.31 1.693e+011 7.3664e+010

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TABLE 65 Stainless Steel > Isotropic Relative Permeability Relative Permeability 1

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