Modern Manufacturing Processes

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Introduction [02 hours] Trends in modern manufacturing; characteristics and classification of modern manufacturing methods, considerations in the process selection. Mechanical Processes [12 hours] Introduction, principle, process description, process capabilities, material removal mechanism, parametric analysis, tool design, limitations, and applications of Ultrasonic Machining (USM , !brasive "et Machining (!"M , #ater "et Machining (#"M and !brasive #ater "et Machining (!#"M processes. Electrochemical & Chemical Processes [08 hours] $undamental principle, process description, process capabilities, mechanism of material removal, surface finish and accuracy, limitations, and applications of %lectrochemical Machining (%&M , %lectrochemical 'rinding (%&' , %lectrochemical deburring, %lectrochemical honing and &hemical Machining (& M processes. Thermal Metal Remo al Processes (10 hours] %lectrical )ischarge Machining (%)M * #or+ing principle, process description, process capabilities, po,er circuits, mechanism of material removal, selection of tool electrode and dielectric fluid, limitations, and applications. #irecut electro discharge machining, po,der mi-ed electro discharge machining process .aser /eam Machining (./M * #or+ing principle, type of lasers, machining applications of lasers, mechanism of material removal, shape and material, applications and limitation. %lectron /eam Machining (%/M * 'eneration and control of electron beam, %/M systems, process analysis 0 characteristics, mechanism of material removal, shape and material, applications and limitations. 1lasma !rc Machining (1!M and Ion /eam Machining (I/M * 1rocess principle, analysis and characteristics of process, mechanism of material removal, shape and material, applications and limitations. !"#rid Machining Processes [0$ hours] &oncept, classification, process capabilities, and applications of various hybrid machining methods based on USM, %)M, %&M, etc. Micromachining Processes [0% hours] Introduction to micro machining methods; material removal mechanism and process capability of micro machining methods li+e micro 2turning, micro2milling, micro2drilling, micro %)M, micro2 #%)M, micro %&M, etc. ultra2precision machining, electrolytic in2process dressing and grinding. &dditi e Processes [0$ hours] Introduction to additive manufacturing processes; classification; laminated ob3ect manufacturing process; adhesive manufacturing process; digital manufacturing process.
EL606 Modern Manufacturing Process: (3-0-0) 3 credits Theory and application of machining by abrasive jet, water jet, abrasive flow, ultrasonics thermal assistance, total form matching and low stress grinding. Electrochemical machining and grinding, polishing, sharpening, honing and turning. Electrochemical discharge grinding: electrostream and shaped tube electrolytic machining. Chemical and thermochemical machining, thermal energy methods of material processing (machining/ welding/ heat treatment by electro!discharge, laser and electron beam, plasma arc and ion beam. "hysical vapour and chemical vapour deposition and plasma spraying. #igh energy rate forming and electroforming.