Professional Documents
Culture Documents
Upon completing this section of the program you will be able to:
2
Vario Roof Construction
3
Load Assist (Easy Pack)
• 1 - Vario roof
• 2 - luggage partition cover
• 3 - load assist (easy pack) switch
4
How to Operate the Vario Roof
• SmartKey (A8/1)
5
Function Prerequisites
Using Vario roof switch (N72s16)
• Circuit 15 “ON”
• Voltage not too high or low
• Trunk lid locking pawl closed
• Vehicle speed < 3 mph
• Rollover bar crash actuation not active
• Luggage partition cover closed
6
Function Prerequisites
Using SmartKey
• Circuit 15C “OFF”
• Voltage not too high or low
• Trunk lid and locking pawl closed
• Rollover bar crash actuation not active
• Press “lock / unlock” button on A8/1 <1s
• Luggage partition cover closed
• Within approximately 4 ft of infra red receiver
7
Safety Parameters
8
Vario Roof Communication
9
Rear SAM Control Module (N10/8)
Recognition and evaluation of trunk lid lock rotary tumbler limit switch
10
Vehicle Power Supply Control
Module (N82/1)
Over and undervoltage will affect operation of the roof
11
Left & Right Door Control Module
(N69/1 & N69/2)
Recognition of “short stroke” position of front windows when roof is activated
12
Overhead Control Panel Control
Module (N70)
Recognition of Vario roof (closed) limit switch (S69/1)
13
PSE Control Module (A37)
14
Lower Control Panel Control Module
(N72)
Recognition and evaluation of Vario roof control switch
15
Instrument Cluster (A1)
16
COMMAND (A40) & AAC
Pushbutton Control Module (N22)
Roof position affects AM antenna switchover and AAC output
17
Rollover Bar / Vario Roof Control
Module (N52)
Evaluates limit switches and controls actuation of hydraulic cylinder valves
18
Left & Right Rear Power Window
Motors (M10/5) & (M10/6)
Evaluates window position via hall sensors
19
Side Flap Motor Open / Closed
(M49/1)
Opens and closes side flaps
20
Rollover Bar Solenoid Valve (Y57/1)
& Rollover Bar Limit Switch (S83/10)
Controls crash actuation and position of rollover bar (raised/lowered)
21
Rollover Bar / Vario Roof Hydraulic
Unit (A7/5)
Activation of valve block (Y55/1)
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Load Assist (Easy Pack) Switch
(S114)
This switch operates the load assist (easy pack) feature (red switch in trunk)
23
SmartKey (A8/1) Communication
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What Blocks Vario Roof Operation?
26
RVC Control Module (N52) Location
27
Vario Roof Limit Switches
28
Vario Roof Limit Switch (S69/1)
• Single contact
switch
• Indicates if the
roof is closed
• Communication
via OCP (N70)
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Vario Roof Locked Limit Switches
(S69/2 & S69/3)
• Single contact
switches
• Indicates the roof
lock position when
closed and open
• Hard wired to RVC
control module
30
Luggage Compartment Partition
Switch (S69/10)
• Single contact
switch
• Indicates if the
luggage partition
cover is open or
closed
• Communication
via PSE (CAN-B)
31
Vario Roof Raised/Lowered Limit
Switch (S69/11)
• Single contact
switch
• Indicates if the
roof is raised or
lowered
• Hard wired to
RVC control
module
32
Load Assist Limit Switch (S117)
34
Tubular Frame Raised Limit Switch
(S119)
• Single contact
switch
• Indicates if the
trunk lid is
tilted back
completely
• Hard wired to
RVC control
module
35
Trunk Lid Open Limit Switch (S124)
• Single contact
switch
• Used when trunk
lid is open
• Hard wired to
RVC control
module
36
Left & Right Side Flap Closed/Open
Limit Switches (S126/1 & S127/1)
• Dual contact
switches
• Must see position
(open/close) of
side flaps before
motor will actuate
flaps
• Hard wired to RVC
control module
37
Vario Roof Limit Switches Wiring
38
Vario Roof Limit Switches Legend
A1 Instrument cluster S69/3 Vario roof locked limit switch
A7/5 RVC hydraulic unit S69/10 Luggage compartment partition limit switch
A7/5b1 Temperature sensor S69/11 Vario roof raised/lowered limit switch
A7/5k1 Relay S83/10 Rollover bar raised/lowered limit switch
A7/5m1 Motor S114 Load assist (Easy Pack) switch
A37 PSE control module S117 Load assist top/bottom limit switch
M10/5 Left rear power window motor S118/1 Left tubular frame locked limit switch
M10/6 Right rear power window motor S118/2 Right tubular frame locked limit switch
M49/1 Side flaps motor S119 Tubular frame open limit switch
N10/8 Rear SAM control module S124 Trunk lid open limit switch
N22 AAC pushbutton control module S126/1 Left side flap closed/opened limit switch
N52 RVC control module S127/1 Right side flap closed/opened limit switch
N69/1 Left door control module Y55/1 Vario roof valve block
N69/2 Right door control module Y55/1y1 Main valve
N70 Overhead control panel control module Y55/1y2 Raise rollover bar solenoid valve
N72 Lower control panel control module Y55/1y3 Close vario roof solenoid valve
N72s16 Vario roof switch Y55/1y4 Open vario roof solenoid valve
N72s17 Rollover bar switch Y55/1y5 Tubular frame and vario roof lock solenoid valve
N82/1 Vehicle electrical system control module Y55/1y6 Load assist (Easy Pack) solenoid valve
S69/1 Vario roof limit switch Y57/1 Rollover bar deployment solenoid
S69/2 Vario roof locked limit switch
39
RVC Hydraulic Unit (A7/5) Location
• Accessed by
removing
spare tire cover
• Left side of trunk
40
RVC Hydraulic Unit (A7/5)
41
Vario Roof Hydraulic System
43
Hydraulic Cylinder Legend
• Controls the
actuation of the roof
locks to windshield
header
• Also controls the
actuation of the roof
locks when stowed
45
Left & Right Tubular Frame Lock
Cylinders (4 & 5)
• Locks and unlocks
the tubular frame
46
Left & Right Vario Roof (Open/Close)
Cylinders (6 & 7)
• Opens and closes
the Vario roof
• These cylinders take
over after the load
assist (easy pack)
cylinders have
moved the roof out
of the trunk
47
Trunk Lid Cylinder (8)
48
Left & Right Load Assist
(Raise/Lower) Cylinders (9 & 10)
• Provide the
load assist
(easy pack)
feature
• This feature is
also required
for roof
operation
49
Hydraulic Cylinder Operation
50
Service Notes
• 3 - supporting element
• 3a - rack
• 3b - locking pawl
• 4 - locking pawl
cylinder
• Mechanically raising
and lowering rollover
bar
- AR91.50-P-8400R
54
Rollover Bar Crash Deployment
55