Rudder and Propellers

The shape of a rudder plays an important part in its efficiency. The area of the rudder is approximately 2% of the product of the length of the ship and the designed draught. Since the vertical dimensions of the rudder are somewhat restricted due to the area constraint as mentioned above, the fore and aft dimensions are increased. Again due to this increased dimensions the torque necessary to turn this rudder is overcome by fitting balanced or semi balanced rudders. Such a rudder has about 1/3rd of the rudder area forward of the turning axis.

An ideal rudder is one where the centre of pressure and the turning axis coincide for all angles of the helm. An unbalanced rudder consists of a number of pintles and gudgeons, the top pintle being the locking pintle which prevents any vertical movement in the rudder and the pintle And gudgeon taking the weight of the rudder.

Principle of screw propulsion Some people still occasionally refer to the propeller as the airscrew, a very accurate and descriptive term that reflects the basic design and function of the propeller. Leonardo da Vinci had proposed the concept of a helical screw to power a machine vertically into the air. The propeller uses that principle to provide propulsion through the air, much like a threaded screw advances through a solid medium, with some notable exceptions, primarily related to the loss of forward movement because the medium is not solid. Nonetheless, the propeller is similar to a screw in some common features. First, the pitch of a propeller is the theoretical distance the propeller would move forward in one revolution (similar to a screw) and conceptually is the same as the pitch of a screw, namely the distance between threads if the propeller were a continuous helix. The second feature that relates to its screw design is that the angle of the blade changes along the radius, so that close to the hub, the angle is very steep and at the tip of the blade it is much more shallow. From a practical standpoint, this means that unless the pitch for a given propeller is known, it requires a trigonometric calculation to determine the pitch empirically. Thirdly, just as screws come in left hand and right hand threads, propellers have the same designation. When facing the water/ air flow if the top of the propeller moves to the right, it is designated Right Hand and if to the left it is Left Hand. (As viewed from the front a right hand propeller turns counterclockwise and a left hand propeller turns clockwise.) Propellers will frequently be stamped as RH or LH.

Propeller and some definitions

Boss or Hub The central portion of a screw propeller to which the blades are attached and through which the driving shaft is fitted. Rake The point displacement, from the propeller plane to the generator line in the direction of the shaft axis. Aft displacement is considered positive rake (see Figure 2). The rake at the blade tip or the rake angle are generally used as measures of the rake. The strength criteria of some classification societies use other definitions for rake.

Skew The displacement of any blade section along the pitch helix measured from the generator line to the reference point of the section (see Figure 2). Positive skew- back is opposite to the direction of ahead motion of the blade section. The skew definition pertains to midchord skew, unless specified otherwise. Back (of blade) The side of a propeller blade which faces generally in the direction of ahead motion. This side of the blade is also known as the suction side of the blade because the average pressure there is lower than the pressure on the face of the blade during normal ahead operation. Tip The maximum reach of the blade from the center of the propeller hub. It separates the leading edge from the trailing edge. Radius Radius of any point on a propeller. Pitch The pitch of a propeller is the theoretical distance the propeller would move forward in one revolution (similar to a screw) and conceptually is the same as the pitch of a screw, namely the distance between threads if the propeller were a screw. For this reason, propellers will frequently be stamped with a designation such as D 2550/P2610. This means that the diameter (in this case length of propeller or thickness of a screw) is 2.550 meters, and the pitch is 2.610 meters, so that in a mathematical sense, one revolution of this propeller would move it forward a distance of 2.610 meters.

Comparing fixed-pitch with controllable-pitch propellers Advantages of a controllable pitch propeller Allow greater manoeuvrability Allow engines to operate at optimum revs Removes need for reversing engines Reduced size of Air Start Compressors and receivers Improves propulsion efficiency at lower loads Disadvantages Greater initial cost Increased complexity and maintenance requirements Increase stern tube loading due to increase weight of assembly, the stern tube bearing diameter is larger to accept the larger diameter shaft required to allow room for Oil Tube Lower propulsive efficiency at maximum continuous rating Prop shaft must be removed outboard requiring rudder to be removed for all prop maintenance. Increased risk of pollution due to leak seals

Sketches the arrangement of an oil-lubricated sterntube and tailshaft

Stern tubes are fitted to provide a bearing for the tail end shaft and to enable a watertight gland to be fitted at an accessible position. The tube is usually constructed of cast steel with a flange at its forward end and a thread at the after end. It is inserted from forward and this end is bolted over packing to the after peak bulkhead. A large nut is placed over the thread at the after end, tightened and secured to the propeller post. In an oil lubricated stern tube the bearings are made of white metal. A gland is fitted to each end of the stern tube and since the after end gland will not be accessible during sea service it is made self adjusting. The flange shown is attached to the propeller so that it rotates with the shaft and oil tightness is obtained by a rotating gland. States how the propeller is attached to the tailshaft The after end of the tail end shaft is tapered to receive the propeller boss and a key is provided to transfer the torque from the shaft to the propeller. A nut fitted with a locking plate secures the propeller in position and as an additional safeguard it is fitted with a left hand thread in association with a right hand ed propeller or vice versa.

To remove the propeller and the tail end shaft the propeller should be slung on special eyes provide on the shell for this purpose the rope guards removed and the propeller nut slackened. The propeller is then started from the shaft by driving steel wedges between the boss and the propeller post. When it is free the nut is removed.

Cross-section of a shaft tunnel