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RE 98053/04.95
In order to attain smooth road surfaces sealed to an optimum level, a repeatable and reliable precision is required for the sealing function carried out by road rollers. A hydrostatic drive offers the best solution for this.
Axial piston units from Brueninghaus Hydromatik are used for transmission and vibration drives, for additional devices, and in addition they fulfil the required safety functions.
The quality of the Brueninghaus Hydromatik products is along with the high level of technologies the reason for content customers worldwide. The certification as to DIN ISO 9001 therefore is the logical result of our extensive quality assurance strategy.
In addition to the axial piston pumps and motors with the associated control devices, including electronics, the Rexroth group of companies is able to supply all other components, such as gear pumps and motors, radial piston motors, valves, control devices, mechanical drives, etc.
The Mannesmann Rexroth group of companies is able to offer a complete solution for any drive application. Why not talk to our road roller sales department?
Component selection
1
Transmission pump Axial piston pump A10VG 18...45 Transmission motor Radial piston motor MCR 03...05 Vibration pump Gear pump G2 Vibration motor Gear motor G2 Unbalance valve (double pressure relief valve)
BKM
4 1 3 2 5 5
Transmission pump Axial piston pump A10VG 45 Axial piston pump A4VG 28...90 Control type: HW, EP Transmission motor Radial piston motor MCR 05...20 with fixed or variable displacement Vibration pump Axial piston pump A10VG 45 Axial piston pump A4VG 28...40 Control type: EZ, EP Vibration motor Axial piston motor A4FM 22...28 Axial piston motor A10FM 28 Isolation block with integral flushing valve for switching off vibration motor
BKM
1 3
5 3 2
In order to ensure reliable hydrostatic braking and in order to prevent the motor from overturning when reversing in units, driven by four hydraulic motors, a quadruple flow divider should be installed for the transmission drive.
Rollers
Component selection
1
Transmission pump Axial piston pump A10VG 18...45 Roll drive motor Radial piston motor MCR 5...10 Axle motor Axial piston motor A2FM 32...56 Vibration pump Gear pump G2 Vibration motor Gear motor G2 Unbalance valve with adjustable start-up and braking
BKM
4 1 4 6 2 3 5
Transmission pump Axial piston pump A10VG 45 Axial piston pump A4VG 40...125 Control type: HW, EP Roll drive motor Radial piston motor MCR 10...40 with fixed or variable displacement Roll drive Epicyclic drive GFT 8...34 with axial piston motor A2FE or A6VE Axle motor Axial piston motor A2FM 63...125 Axial piston motor A6VM 55...160 Vibration pump Axial piston pump A10VG 45 Axial piston pump A4VG 28...56 Control type: EZ, EP Vibration motor Axial piston motor A4FM 22...56 Axial piston motor A2FM 16...63 Axial piston motor A10FM 18...45
BKM
2a 1 4 2 2a 3 3
for use in transmission drives used in extreme operating conditions (see RE 64 582)
1
Optional Speed speed transmission lever Roll drive pre-selection gears I/II
Transmission
Control On/Off Axle gear I/II I/II Vibration On/Off
Smooth setting of travel speed Shock-free change of travel direction (reversing) Storing of pre-set, optimum working speed for both directions of travel Anti-slip control for roll drive and axis
RS 232
BB3
Vibration drive
Automatic and manual connection and disconnection Regulated connection and disconnection of vibration drive during automatic operation, controlled from transmission during reversing operation
EP
EP EZ
Accelerator pedal
BKM
Mechanical injection pump
EP
A6VM
Hydrostatic transmission and vibration drive with anti-slip control Example of roller
Technical data
Connections: 7 analogue inputs 6 switched inputs 3 speed inputs 4 proportional outputs 2 switched outputs 1 PWM signal output (only one switched output required if PWM signal output is used) 1 PWM signal input 1 analogue output 12/24 V IP65 RS 232 Connection for control box BB-3 (hand terminal) for commissioning, diagnostics, fault-finding and matching of process values)
Microcontroller MC7
EMV tested
Safety functions
Possibility of realising an emergency stop function High pressure bypass (A4VG, A10VG)
k Possible in all hydrostatic drives k No hydrostatic braking on activating bypass function The bypass valve must be piped separately.
G brake
G T
Please state safety and additional functions in clear text when ordering. 9
Components
Variable pump A4VG for closed circuit operation Nominal pressure 400 bar Peak pressure 450 bar For further information see data sheet RE 92 003
Combination pump Pump 1 A4VG / A10VG Pump 2 A4VG / A10VG up to same size as pump 1. Optional through drive for mounting third pump (gear pump)
Variable pump A10VG Sizes 28, 45 for closed circuit operation Nominal pressure 300 bar Peak pressure 350 bar For further information see data sheet RE 92 750
Variable pump A10VG Size 18 for closed circuit operation Nominal pressure 300 bar Peak pressure 350 bar For further information see data sheet RE 92 750
Variable pump A4VG Tandem pump version (back to back) Further information on request
Gear pump Single/double pump version or for mounting onto axial piston pumps For further information refer to Mannesmann Rexroth
Sandwich directional valves Series SM, SP For further information see data sheets RE 64 122 and RE 64 139 Mannesmann Rexroth
Quadruple flow splitter (differential lock) Series MH4FA For further information see data sheet RE 64 584 Mannesmann Rexroth
Double flow splitter (differential lock) Series MH2FA For further information see data sheet RE 64 582 Mannesmann Rexroth
10
Fixed displacement motor A2FM Sizes 5...200 for open and closed circuit operation Nominal pressure 400 bar (Size 5: 315 bar) Peak pressure 450 bar For further information see data sheet RE 91 001 (Size 5: RE 91 003)
Variable motor A6VM Sizes 28...200 for open and closed circuit operation Nominal pressure 400 bar Peak pressure 450 bar For further information see data sheet RE 91 604
Fixed displacement motor A4FM Swashplate design, Nominal pressure 400 bar Peak pressure 450 bar For further information see data sheet RE 91 100
Fixed displacement motor A10FM Plug-in motor A10FE Sizes 18...45 for open and closed circuit operation Nominal pressure 250 bar Peak pressure 315 bar For further information see data sheet RE 91 172
Radial piston motor MCR (slow speed) For further information see data sheets RE 09 727 and RE 15 208
Wheel or track drives with integral hydraulic fixed displacement motor A2FE or variable motor A6VE For further information refer to Lohmann + Stolterfoht
Control plate Series M10 for auxiliary functions, e.g. brake release For further information see data sheet RE 64 579 Mannesmann Rexroth
Hydraulic pilot devices Series TH6 / TH7 For further information see data sheet RE 64 550 Mannesmann Rexroth
Unbalance valve and isolation block For further information see data sheet RE 64 579 Mannesmann Rexroth
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Brueninghaus Hydromatik GmbH Plant Elchingen Glockeraustrae 2 D89275 Elchingen Telephone (0 73 08) 8 20 Telefax (0 73 08) 72 74 Telex 712 538 Plant Horb An den Kelterwiesen 14 D72160 Horb Telephone (0 74 51) 9 20 Telefax (0 74 51) 82 21 Telex 765 321
Mannesmann Rexroth GmbH D97813 Lohr am Main Telephone (0 93 52) 18 0 Telefax (0 93 52) 18 21 59 Telex 689 418-12