Professional Documents
Culture Documents
3: Earth materials
5.3
Book
Houben, H, Guillaud H (1994). Earth construction : a comprehensive guide, IT Pubs, (TH 1421.H6)
5.3
Earth
5.3
Earth materials
5.3
5.3
Pebbles 200mm 20mm Gravel 20mm 2mm Course sand 2mm 0.2mm Fine sand 0.2mm 0.02mm Silt 0.02mm 0.002mm Clay - > 0.002mm
5.3.1
Bricks moulded and then energy (heat) added at 850-1000oC Clays vitrify (form glasses) Quality varies with
Soil type (mainly clay content) Firing
5.3.1
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Can be left once lit Good scalability Can be fired continuously, Clamps can be fired with a large variety of fuels
Slow to fire,
several days to heat up and cool down
5.3.1
5.3.1
5.3.1
Earth materials Burned bricks Bulls trench kiln - Advantages and Disadvantages
Advantages More fuel efficiency compared to periodic kilns
2.5-2.8 MJ.kg
Disadvantages Demands good organization of the brick production, Production cannot easily be adjusted to fluctuations in the brick market. High skill Moveable chimneys have a short working life. Exhaust temperature is high, causing a less than optimum firing condition and fuel economy.
5.3.1
5.3.1
5.3.1
Earth materials Burned bricks Vertical shaft brick kiln - Advantages and Disadvantages
Advantages Very energy efficient
~1 1.3 MJ/kg 2-3x bulls trench
Low cost High quality The kiln is cheap and straightforward to build, Very compact Not effected by variations in the weather, Reduced local air pollution More than one shaft allows for firing flexibility Labour requirements are low
5.3.2
Earth materials Soil tests Initial tests Visual examination Smell tests Nibble test Touch test Washing test
5.3.2
5.3.2
5.3.2
A moist ball squeezed into a egg-shaped ball with just enough water to hold it together Press the ball into one hand and tap with the other until water forms at the surface
5-10 taps fine sand or course silt 20-30 taps plastic silt or silty clay No reaction - clayey
5.3.2
5.3.2
Squeeze a moist ball of soil into a strip (~1215mm thickness) Carefully dangle loose end from fingers Measure how long it is when it breaks
25-30 cm clayey 5-10 cm low clay content
5.3.2
Flatten egg sized ball to ~1cm thickness Allow to dry Break piece between thumb and forefinger
Breaks with difficulty and doesnt crumble clay Can be easily crushed to powder silty or sandy clay Pulverised without effort silt or sand with low clay content
5.3.2
Fill jar about 1/3 full with soil and compact slightly Add water to about 2/3 full. Add a pinch of salt (honest!) Shake and leave to settle. Shake again after an hour
Gravel and sand settle after 1 min Silt settles after 30 mins Clay will take ~ 24 hours
5.3.2
5.3.2
5.3.2
5.3.2
Grease inside of box Pack in soil Measure length of dried pieces after 3 days in sun or 7 in shade
High shrinkage is bad (aim for <<10%)
5.3.2
5.3.2
5.3.2
Earth materials Soil tests Atterberg limits Liquid limit test Casagrande apparatus
Dry soil and weigh Add some water until soil is a thick paste Place in apparatus Make a groove with grooving tool Turn handle until groove is breached by 13mm
When breach is 13mm after 25 turns, soil is at the liquid limit
5.3.2
Pack soil in bowel till it is about 8mm deep in the centre Make a groove with grooving tool Tap with hand
Soil is at the liquid limit when the gap is breached by 13mm after 10 taps
5.3.2
Add water to dry soil Roll about 5g into a ball until it dries and cracks Divide the sample into two parts and make each into a sausage about 6mm Roll each part to a thread of 3mm
If it breaks before 3mm dryer than plastic limit Remains whole after 3mm wetter than plastic limit Should break into lengths of about 10mm
5.3.2
PI = LL PL
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5.3.1
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5.3.4
Saturation
Unstabilised soil has much reduced (sometimes zero) cohesion when wet Alternative to good hat and boots
5.3.4
Nature
minerals fibres
Create an anisotropic network, limiting movement Create an inert matrix opposing movement Create stable chemical bonds between clay crystals Surround earth particle with a waterproof film Eliminate absorption and adsorption
chemical
binders
Water proofers
5.3.4